The retention of copper ions by AlPO4-5/VAPO-5 and their effect on reactant access

The reaction of copper salts with AlPO₄-5 or V^v-VAPO-5 under acidic (CuCl₂, pH adjusted to 2) but especially basic conditions (Cu(NH₃) ₄ ²⁺ , pH adjusted to 9) gives ion incorporations greater than expected by a simple ion exchange mechanism (both AlPO₄-5 and V^v-VAPO-5 could be expected to have no cation exchange capacity). Ion incorporation is proposed to occur initially at defect sites, and examination of the ESR spectrum of a dehydrated, evacuated CuCl₂-exchanged AlPO₄-5 shows that these defect sites give rise to a number of unique environments upon Cu^II incorporation. The CuCl₂-exchanged VAPO-5 retains a significant toluene accessibility to the V^v sites in the VAPO-5. However, the toluene accessibility in the Cu(NH₃) ₄ ²⁺ -exchanged VAPO-5 is significantly reduced and we propose this is due to a combination of the presence of crystalline CuO and structural collapse from reaction with base (NH₄OH). The ability of treatment with base (NH₄OH, pH 13) to restrict access of toluene to the V^v sites of the original VAPO-5 was verified in a separate experiment.     

Molecular engineering of microporous crystals: (III) The influence of water content on the crystallization of microporous aluminophosphate AlPO4-11

The influence of water content on the crystallization of the microporous aluminophosphate AlPO₄-11 was investigated by a combination of in situ UV Raman and ex situ XRD and NMR characterizations. Under high water content conditions (Al₂O₃:H₂O = 1:20-69), an AlPO₄-5 intermediated formed first and later co-existed with AlPO₄-11. In the last stage of crystallization, the crystalline AlPO₄-5 completely disappeared and well-crystallized AlPO₄-11 was obtained. The position of the three signals observed in the ³¹P MAS NMR spectra of the isolated solid samples did not change during the hydrothermal treatment, suggesting that the fragments containing the P site in the junction of 6- and 4-membered rings of both AlPO₄-5 and AlPO₄-11 formed first and that the environments of the P sites were very similar to those in the final structure. A significant increase of Al concentration in liquid media was observed before the appearance of XRD detectable AlPO₄-11. Under low water content conditions (Al₂O₃:H₂O = 1:15), the AlPO₄-11 was directly crystallized from the initial mixture. In situ Raman spectra showed that the 10-membered rings were complete by the time the transformation of octahedral Al to tetrahedral Al was finished and that the conformation of the protonated di-(i-propyl)amine changed little during the crystallization. The present study showed that the composition of the liquid phase is critical to the formation of a specific structure.     

Catalyst effect of metal cations on pyrolysis of hydrocarbon molecules and formation of carbon nanotubes in the channels of AlPO4-5 crystals

Ultra-small single-walled carbon nanotubes (SWNTs) with diameter of 0.4 nm were fabricated in the channels of AlPO₄-5 crystals by pyrolyzing hydrocarbon molecules. In order to improve the structural quality of the SWNTs, we introduced Br?nsted acid sites onto the channel walls by incorporating metal cations (Mn, Mg, Co, and Si) into AlPO₄-5 framework. The Br?nsted acid sites play an important catalytic role in the carbonization of hydrocarbon molecules (tripropylamine) in the AlPO₄-5 channels, and favor the formation of SWNTs, as revealed by the significant decrease in formation energy of the nanotubes. The experimental results agree well with the predictions of first-principles calculations.     

Synthesis and structure of AlPO4-9: An unacquainted member in the family of microporous aluminophosphates

In the family of microporous aluminophosphate, AlPO₄-9 is one of the members reported first in 1982. However, its structure and characteristics have not been known up to now, and this makes it a special member. In the present work, AlPO₄-9 has been synthesized using piperazine as the structure-directing agent and the mixture of H₂O and EG as the solvent. Structure refinement from single crystal X-ray diffraction data shows that AlPO₄-9 is a material with the composition of C₂H₇Al_5.50NO₂₅P₆. It crystallizes in the monoclinic space group C2/c (No: 15), with a = 24.230(5) Å, b = 14.026(5) Å and c = 16.197(3) Å, β = 119.87(4)°, V = 4773(2) Å³, Z = 8. The open-framework of AlPO₄-9 is built of alternating corner-sharing PO₄ tetrahedra and AlO₄ tetrahedra (AlO₆ octahedra) to construct a curved one-dimensional 8-ring channel system running along [1 0 1]. Meanwhile, the strict alternative of PO₄ tetrahedra and AlO₄ tetrahedra (AlO₆ octahedra) results in a negative framework in AlPO₄-9. Thermal stability has been determined on a thermal analyzer and by calcination. It reveals that AlPO₄-9 framework is thermally stable and has a potential to be a catalytic material.     

Hydrodesulfurization and hydrodearomatization activities of catalyst containing ETS-10 and AlPO4-5 on Daqing FCC diesel

A Ni–W loaded ETS-10/AlPO₄-5/Al₂O₃ composite support catalyst was optimized and used in hydrodesulfurization (HDS) and hydrodearomatization (HDA) of Daqing FCC diesel feedstock. The result indicated that ETS-10 and AlPO₄-5 showed positive synergism effect. The effects of operating conditions on its catalytic performance were investigated by using a 100 mL hydrotreating test unit. The catalyst showed a remarkable HDS conversion of 99.9% and a HDA conversion of 73.2%. A clean diesel product with ultra-low sulfur content (<1.0 μg/g) and very low polycyclic aromatic content (<2.0 wt.%) was obtained.     

Encapsulation of pyrrole into AlPO4 molecular sieves with chromium ions

Encapsulation of pyrrole in one-dimensional channels of AlPO₄-5 and AlPO₄-11 with chromium ions was attempted by a gas diffusion process and investigated by means of thermoanalytic, spectroscopic and conductivity methods. From the results, it was found that conducting polypyrrole was synthesized in channels of AlPO₄-5 with chromium ions which acted as oxidizing agents. Polypyrrole, however, could not be occluded in channels of AlPO₄-11 with chromium ions.     

The effect of temperature on the pulsed current processing behaviour and structural characteristics of porous ZSM-5 and zeolite Y monoliths

Hierachically porous monoliths of ZSM-5 and Y zeolites have been prepared by pulsed current processing (PCP). The densification behaviour and structural characteristics during rapid thermal treatment of the zeolites have been determined and related to the influence of the Si:Al ratio on the thermal stability of the zeolites. Monoliths of macroscopic shape can be prepared with an insignificant loss of surface area and micropore volume when the PCP-treatment was performed at temperatures below a critical maximum PCP temperature (T_PCP). Full-profile fittings of the powder X-ray diffraction patterns showed that the lattice strain of zeolite Y increases rapidly above the critical T_PCP while the ZSM-5 zeolites undergo a phase transition from orthorhombic to monoclinic. The use of a novel ceramic processing route for the production of the zeolite monoliths that do not significantly influence the structural characteristics and surface area of the starting materials has a potential to be of importance in catalysis and gas separation applications.     

Comparison of AlPO4- and Co3(PO4)2-coated LiNi0.8Co0.2O2 cathode materials for Li-ion battery

Electrochemical and thermal properties of Co₃(PO₄)₂- and AlPO₄-coated LiNi_0.8Co_0.2O₂ cathode materials were compared. AlPO₄-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 170.8 mAh g⁻¹ and had a capacity retention (89.1% of its initial capacity) between 4.35 and 3.0 V after 60 cycles at 150 mA g⁻¹. Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 177.6 mAh g⁻¹ and excellent capacity retention (91.8% of its initial capacity), which was attributed to a lithium-reactive Co₃(PO₄)₂ coating. The Co₃(PO₄)₂ coating material could react with LiOH and Li₂CO₃ impurities during annealing to form an olivine Li_xCoPO₄ phase on the bulk surface, which minimized any side reactions with electrolytes and the dissolution of Ni⁴⁺ ions compared to the AlPO₄-coated cathode. Differential scanning calorimetry results showed Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathode material had a much improved onset temperature of the oxygen evolution of about 218 °C, and a much lower amount of exothermic-heat release compared to the AlPO₄-coated sample.     

129Xe NMR spectroscopy on molecular sieves SAPO-37, AIPO4-5, SAPO-5 and SSZ-24

Xe NMR spectroscopy is used to study SAPO-37, NaY, AlPO₄-5, SAPO-5, and SSZ-24. Of these samples, those with FAU topology show that the¹²⁹Xe chemical shift is dependent upon framework composition while the materials with API topology do not. Values of the¹²⁹Xe NMR chemical shifts at zero xenon pressure cannot be correlated with the size of the framework void space.     

Studies on scaling of membranes in desalination by direct contact membrane distillation: CaCO3 and mixed CaCO3/CaSO4 systems

Scaling of membranes by CaCO₃ and CaSO₄-CaCO₃ is of considerable concern in membrane desalination processes. It is particularly relevant for porous crossflow hollow fiber-based membrane distillation (MD) processes which can achieve high water recovery and can encounter heavy precipitation of scaling salts. Therefore an analysis of the scaling potential for CaCO₃ and mixed CaSO₄-CaCO₃ systems is presented first in terms of the saturation index profiles throughout the crossflow hollow fiber membrane module as a function of the location in the module for feed solutions resulting from high water recovery. Scaling experiments during DCMD with tap water, CaCO₃ and mixed CaSO₄/CaCO₃ were conducted over a wide range of values of saturation index (SI) (10<SI_calcite<64, 1.1<SI_Gypsum<1.5) using porous fluorosilicone coated crossflow hollow fiber membrane desalination modules. The effects of flow rates, flow patterns (cross vs. parallel flow) and the nature of the membrane surface on possible scaling scenarios were further investigated for the scaling salt CaSO₄. Experimental results at high saturation indices show that even when the precipitation rate was fast in the CaCO₃ system at elevated temperatures or high concentrations, no significant loss in water vapor permeation was observed suggesting no effect of scaling on membrane flux. However, for a few of the mixed CaSO₄-CaCO₃ systems, the water vapor flux dropped somewhat. Possible explanations have been provided and a method to solve this problem has been illustrated. Fast feed flow rate resulted in a shortened induction period. Crossflow flow pattern and the nature of the hydrophobic porous coating on the membrane surface were proven to be helpful in developing the resistance to scaling. Results of modeling show that concentration polarization effects are far more important than temperature polarization effects.     

Control of AlPO4-nanoparticle coating on LiCoO2 by using water or ethanol

The electrochemical properties of AlPO₄-coated LiCoO₂ cathodes prepared in a water or ethanol solvent were characterized with the view of stabilizing LiCoO₂ at charge-cutoff voltages of 4.6 and 4.8 V. Under the influence of the AlPO₄ crystallinity, the coated LiCoO₂ prepared in ethanol had better capacity retention than those prepared in water. This enhancement also correlated with the improved suppression of Li-diffusivity decay in the coated cathode from the ethanol compared to that from water. In addition, the differential scanning calorimetry (DSC) results of the AlPO₄ nanoparticle-coated LiCoO₂ with ethanol showed an enhanced thermal stability.     

Correlation between AlPO4 nanoparticle coating thickness on LiCoO2 cathode and thermal stability

The thickness of an AlPO₄ coating significantly affects the thermal stability of a LiCoO₂ cathode. Increasing the coating thickness leads to not only a decrease in the exothermic reaction between the cathode and the electrolyte but also to an improvement in the cycling performance. A 1 C rate overcharge experiment up to 12 V is a good example of the thermal stability of the cathode in the Li-ion cell. Furthermore, increasing the AlPO₄ coating thickness results in the lowest cell surface temperature, which is indicative of the degree of heat generation.     

Electrochemical properties of microwave irradiated synthesis of poly(3,4-ethylenedioxythiophene)/V2O5 nanocomposites as cathode materials for rechargeable lithium batteries

A series of poly(3,4-ethylenedioxythiophene) (PEDOT)/V₂O₅ nanocomposites are prepared via the redox intercalative polymerization reaction of 3,4-ethylenedioxythiophene (EDOT) monomer and crystalline V₂O₅ within 10 min by using rapid 2.45 GHz microwave irradiation with full power (800 W). The unique properties of the resultant nanocomposites are investigated by various characterization techniques using powder XRD, TGA/DTA and four-point probe conductivity analysis supports the intercalation of polymer nanosheet between V₂O₅ layers leading to enhanced bi-dimensionality. X-ray photoelectron spectroscopy analysis clearly shows the presence of mixed valent V⁴⁺/V⁵⁺ in the V₂O₅ framework after the redox intercalative polymerization which also confirms charge transfer from the polymer to the V₂O₅ framework. The application potential of these composites as cathode materials in rechargeable lithium batteries is also demonstrated by the electrochemical intercalation of lithium into the PEDOT/V₂O₅ nanocomposites, where an enhancement in the discharge capacity (370 mAh/g) is observed compared to that of crystalline V₂O₅.     

Effects of V2O5 addition on the synthesis of columnar self-reinforced mullite porous ceramics

Spearhead columnar mullite was synthesized by in-situ reaction with V₂O₅ as additive. When the content of V₂O₅ was 7 wt%, the length of the spearhead columnar mullite was the longest with an aspect ratio of about 3.5. Furthermore, columnar self-reinforced mullite porous ceramics were prepared by a foam-gelcasting method, and the effects of V₂O₅ content on the rheological and gelling properties of mullite slurries as well as the microstructure, physical property and thermal insulation property of the prepared mullite porous ceramics were studied. The results showed that the flexural strength and compressive strength of the porous ceramics with 63% porosity prepared by using 2 wt% V₂O₅ additive were respectively as high as 13.9 and 41.3 MPa, and the thermal conductivity was about 1.04 W m^?1 K^?1.     

Mechanical properties and damage tolerance of Y2SiO5

Y₂SiO₅ has potential applications as functional–structural ceramic and environmental/thermal barrier coating material. As an important grain-boundary phase in the sintered Si₃N₄, it also influences the mechanical and dielectric performances of the host material. In this paper, we present the mechanical properties of Y₂SiO₅ including elastic moduli, hardness, strength and fracture toughness, and try to understand the mechanical features from the viewpoint of crystal structure. Y₂SiO₅ has low shear modulus, low hardness, as well as high capacity for dispersing mechanical damage energy and for resisting crack penetration. Particularly, it can be machined by cemented carbides tools. The crystal structure characteristics of Y₂SiO₅ suggest the low-energy weakly bonded atomic planes crossed only by the easily breaking Y–O bonds as well as the rotatable rigid SiO₄ tetrahedra are the origins of low shear deformation, good damage tolerance and good machinability of this material. TEM observations also demonstrate that the mechanical damage energy was dispersed in the form of the micro-cleavages, stacking faults and twins along these weakly bonded atomic planes, which allows the “microscale-plasticity” for Y₂SiO₅.     

Effect of Synthesis pH and H2O Molar Ratio on the Structure and Morphology of Aluminum Phosphate (AlPO-5) Molecular Sieves

AlPO-5 molecular sieves were prepared by the hydrothermal reaction of a gel mixture with the following compositions: Al₂O₃ : P₂O₅ : Et₃N : H₂O = 1:1:1.5:x, where x is between 100 and 750 H₂O molar ratio. The structure and morphology of the AlPO-5 molecular sieves depend on the gel mixture's composition, hydrothermal temperature, hydrothermal reaction time, and pH. Without pH control, the AlPO-5 structure changed from a spherical shape at H₂O = 100 to a hexagonal pillar shape at H₂O = 450. With pH control in the range of about 2.5-3.5, the hexagonal pillar crystals began to form at H₂O = 100 and an island of hexagonal pillars with radiation form appeared at H₂O = 300-450 due to the formation of a tridymite type of dense AlPO₄ phase. It appears that the formation rate of hexagonal pillar crystals to form a dense AlPO₄ phase is favorable under acidic conditions, and an amorphous AlPO-5 structure forms under basic conditions. Thus, the H₂O concentration and pH value have a dramatic effect on the AlPO-5 structure.     

Characterization and fluorine-free microwave hydrothermal synthesis of AlPO<Subscript>4</Subscript>-5 molecular sieves as adsorbents

With a characteristic of S-shaped water sorption isotherms, AlPO₄-5 molecular sieves have been considered as up-and-coming adsorbents for the utilization in adsorptive cooling and heating systems. In order to avoid toxicity and corrosion of fluoride, this paper introduced a fluorine-free microwave hydrothermal synthesis strategy of pure AlPO₄-5 crystals. The effects of hydrothermal conditions including template agent, crystallization temperature and time on the performances of AlPO₄-5 adsorbents were systematically investigated. Fourier transform infrared spectroscopy, X-ray diffraction (XRD), ²⁷Al and ³¹P solid state magic angle spinning nuclear magnetic resonance (MAS NMR), pore size analyzer and Scanning electron microscopy (SEM) were used to determine the chemical structure, crystalloid phase, framework, pore structure and the morphology. Adsorption and desorption performances were measured by static adsorption, thermogravimetry and temperature programmed desorption. XRD results indicated that both triethylamine and tetraethylammonium hydroxide as templates, AlPO₄-5 crystals could quickly be synthesized within 30–45 min under fluorine-free microwave irradiation. By comparison, the adsorption and desorption performance of the former (recorded as AlPO₄-5A) was superior to that of the latter (recorded as AlPO₄-5H). FT-IR, MAS NMR and SEM results revealed that AlPO₄-5 crystals have the frameworks of alternating AlO₄ and PO₄ units and typical hexagonal rod-like morphologies.     

Control of aluminum phosphate coating on mullite fibers by surface modification with polyethylenimine

Aluminum phosphate (AlPO₄) is a promising oxidation-resistant and weak interface for ceramic-matrix composites. In this research, AlPO₄ coating was deposited on mullite fibers by an improved liquid-phase method based on electrostatic attraction. A cationic polyelectrolyte, polyethylenimine (PEI), was used for surface modification of mullite fibers. The formation process, phase evolution and microstructure of the coating were studied. The zeta potential of AlPO₄ particles, PEI-adsorbed AlPO₄ particles, and PEI-adsorbed mullite particles was characterized to find the proper pH value for improving electrostatic attraction. The obtained AlPO₄ coating was porous and continuous, whose thickness could be controlled by multiple coating cycles. The relatively low calcination temperature (600 or 1000 °C) was a useful heat treatment method to develop bonding between coating and fiber as well as reduce the fiber strength degradation. The phase transformations of AlPO₄ have little volume change, and cristobalite AlPO₄ is thermal compatible with mullite. Therefore, the coating structure was preserved after calcining at 1200 °C. The technique is also applicable for other fibers contained mullite phase to fabricate high-performance AlPO₄ coated mullite/mullite composites.     

Structural aspects of mesoporous AlPO4-5 (AFI) zeotype using microwave radiation and alumatrane precursor

A new route for preparation of mesoporous AlPO₄-5 (AFI) zeotype has been synthesized using alumatrane precursor, prepared from aluminum hydroxide and triisopropanolamine (TIS) by the oxide one pot synthesis (OOPS), via microwave technique using triethylamine (TEA) as a structure-directing agent. The influences of the reaction mixture composition, HF acid, water content and the crystallization temperature and time were investigated. The prepared materials were characterized using X-ray diffraction, SEM and BET. The results showed a mesoporous AlPO₄-5 zeotype having a uniform rod-like structure with surface area around 120–180 m²/g. The high crystallinity with narrow size distribution of crystals was obtained at a high amount of structure-directing agent (the mole ratio of TEA/Al₂O₃ = 3.5). The presence of fluorine ion retarded the nucleation and growth rate, leading to a bigger crystal size. The crystal of the AFI grew preferentially in the c-direction with the reaction time and the water content. The use of lower reaction temperature to obtain good crystalline material can be compensated by a longer reaction time.     

Synthesis of AlPO4 Molecular Sieves with AFI and AEL Structures by Dry-Gel Conversion Method and Catalytic Application of Their SAPO Counterparts on Isopropylation of Biphenyl

AlPO₄-5 and AlPO₄-11 were synthesized by dry-gel conversion (DGC) method. Steam-assisted conversion (SAC) and vapor-phase transport (VPT) techniques were applied for this purpose. The synthesis was successful in presence of a certain minimum amount of external bulk water, without which the crystallization failed. Crystallization by VPT method was slower than corresponding SAC and HTS method. SAPO analogs of the samples, SAPO-5 and SAPO-11 were also synthesized by DGC method. Samples made by DGC methods had higher yield than the conventional hydrothermal synthesis (HTS); otherwise the samples showed similar characteristics as that made by HTS. XRD, SEM and N₂-adsorption results showed high crystallinity and purity of the samples made by DGC, and ²⁷Al MAS NMR spectra indicated the tetrahedral framework nature of Al. SAPO-5 and SAPO-11 were tested for their catalytic activity in isopropylation of biphenyl, and in terms of conversion and selectivity, SAPO-5 was found to be suitable for this application.