An experimental study on the heat transfer performance and pressure drop of TiO2-water nanofluids flowing under a turbulent flow regime

Nanofluid is a new class of heat transfer fluids engineered by dispersing metallic or non-metallic nanoparticles with a typical size of less than 100 nm in the conventional heat transfer fluids. Their use remarkably augments the heat transfer potential of the base liquids. This article presents the heat transfer coefficient and friction factor of the TiO₂-water nanofluids flowing in a horizontal double tube counter-flow heat exchanger under turbulent flow conditions, experimentally. TiO₂ nanoparticles with diameters of 21 nm dispersed in water with volume concentrations of 0.2–2 vol.% are used as the test fluid. The results show that the heat transfer coefficient of nanofluid is higher than that of the base liquid and increased with increasing the Reynolds number and particle concentrations. The heat transfer coefficient of nanofluids was approximately 26% greater than that of pure vol.%, and the results also show that the heat transfer coefficient of the nanofluids at a volume concentration of 2.0 vol.% was approximately 14% lower than that of base fluids for given conditions. For the pressure drop, the results show that the pressure drop of nanofluids was slightly higher than the base fluid and increases with increasing the volume concentrations. Finally, the new correlations were proposed for predicting the Nusselt number and friction factor of the nanofluids, especially.     

Pool boiling characteristics of multiwalled carbon nanotube (CNT) based nanofluids over a flat plate heater

This paper is mainly concerned about the pool boiling heat transfer behavior of multi-walled carbon nanotubes (CNTs) suspension in pure water and water containing 9.0% by weight of sodium lauryl sulphate anionic surfactant (SDS). Three different concentrations of 0.25%, 0.5% and 1.0% by volume of CNT dispersed with water and water containing 9.0% by weight of sodium lauryl sulphate anionic surfactant (SDS) were prepared and boiling experiments were conducted over a stainless steel flat plate heater of size 30 mm² and 0.44 mm thickness. The test results exhibit that the addition of carbon nanotubes increases boiling heat transfer coefficients of the base fluids. At a given heat flux of 500 kW/m², the enhancement of heat transfer coefficient was found to be 1.5, 2.6 and 3.0 times of water corresponding to 0.25%, 0.5% and 1.0% concentration of CNT by volume in water, respectively. In water–CNT–surfactant nanofluid, it was found that 0.5% of CNT concentration gives the highest enhancement of 1.7 compared with water. In both water and water–surfactant base fluids, it was observed that the enhancement factor for 0.25% of CNT first increases up to the heat flux of 66 kW/m² and then decreases for higher heat fluxes. Further, the overall heat transfer coefficient enhancement in the water–CNT nanofluids is approximately two times higher than that in the water–CNT–surfactant nanofluids. With increasing heat flux, however, the enhancement was concealed due to vigorous bubble generation for both water–CNT and water–CNT–surfactant nanofluids. Foaming was also observed over the liquid-free surface in water–CNT–surfactant nanofluids during the investigation. No fouling over the test-section surface was observed after experimentation.     

Experimental investigation of oxide nanofluids laminar flow convective heat transfer

In the present investigation nanofluids containing CuO and Al₂O₃ oxide nanoparticles in water as base fluid in different concentrations produced and the laminar flow convective heat transfer through circular tube with constant wall temperature boundary condition were examined. The experimental results emphasize that the single phase correlation with nanofluids properties (Homogeneous Model) is not able to predict heat transfer coefficient enhancement of nanofluids. The comparison between experimental results obtained for CuO / water and Al₂O₃ / water nanofluids indicates that heat transfer coefficient ratios for nanofluid to homogeneous model in low concentration are close to each other but by increasing the volume fraction, higher heat transfer enhancement for Al₂O₃ / water can be observed.     

Laminar convective heat transfer and viscous pressure loss of alumina–water and zirconia–water nanofluids

Laminar convective heat transfer and viscous pressure loss were investigated for alumina–water and zirconia–water nanofluids in a flow loop with a vertical heated tube. The heat transfer coefficients in the entrance region and in the fully developed region are found to increase by 17% and 27%, respectively, for alumina–water nanofluid at 6 vol % with respect to pure water. The zirconia–water nanofluid heat transfer coefficient increases by approximately 2% in the entrance region and 3% in the fully developed region at 1.32 vol %. The measured pressure loss for the nanofluids is in general much higher than for pure water. However, both the measured nanofluid heat transfer coefficient and pressure loss are in good agreement with the traditional model predictions for laminar flow, provided that the loading- and temperature-dependent thermophysical properties of the nanofluids are utilized in the evaluation of the dimensionless numbers. In other words, no abnormal heat transfer enhancement or pressure loss was observed within measurement errors.     

Effect of particle size on the convective heat transfer in nanofluid in the developing region

An experimental investigation on the convective heat transfer characteristics in the developing region of tube flow with constant heat flux is carried out with alumina–water nanofluids. The primary objective is to evaluate the effect of particle size on convective heat transfer in laminar developing region. Two particle sizes were used, one with average particle size off 45 nm and the other with 150 nm. It was observed that both nanofluids showed higher heat transfer characteristics than the base fluid and the nanofluid with 45 nm particles showed higher heat transfer coefficient than that with 150 nm particles. It was also observed that in the developing region, the heat transfer coefficients show higher enhancement than in the developed region. Based on the experimental results a correlation for heat transfer in the developing region has been proposed for the present range of nanofluids.     

Effect of functionalized MWCNTs/water nanofluids on thermal resistance and pressure fluctuation characteristics in oscillating heat pipe

An influence of multi-walled carbon nanotube (MWCNT) based aqueous nanofluids with different concentrations on the heat transport and the relevant pressure distribution in oscillating heat pipe (OHP) has been investigated. The present paper describes the heat transfer phenomena in terms of thermal resistance, pressure and frequency of pressure fluctuation in multi-loop oscillating heat pipe (OHP) charged by aqueous nanofluids with MWCNT loadings of 0.05 wt.%, 0.1 wt.%, 0.2 wt.% and 0.3 wt.%. The multi-loop OHP with 3 mm inner diameter has been conducted in the experiment at 60% filling ratio. Experimental results show that thermal characteristics are significantly inter-related with pressure distribution and strongly depend upon the number of pressure fluctuations with time. The investigation shows that the 0.2 wt.% MWCNTs based aqueous nanofluids obtain maximum number of the fluctuation frequency and low thermal resistance at any evaporator power input. Based on the experimental results, we discuss the reasons for enhancement and decrement of thermal characteristics of the nanofluids.     

Rheology and thermal conductivity of non-porous silica (SiO2) in viscous glycerol and ethylene glycol based nanofluids

Nanofluids are advanced fluids with novel properties useful for diverse applications in heat transfer. This article reports the experimental determination of thermal conductivity and viscosity for silica (SiO₂) nanofluids in ethylene glycol (EG) and glycerol (G) as base fluids. A two-step method was applied to disperse the nanoparticles in the base fluids for the particle volume concentration of 0.5–2.0%. The dispersion stability of the nanofluids was evaluated by zeta potential analysis. All the measurements were performed in the temperature interval from 30 °C to 80 °C. It was found that the thermal conductivity increases with temperature. The SiO₂-EG showed higher conductivity enhancement than SiO₂-G nanofluids. Rheological analyses confirm Newtonian behavior for silica nanofluids within shear rate range of 20–100 s^− 1. Viscosity decreases with an increase in operating temperature. The SiO₂-EG demonstrated very weak temperature dependence compared to the SiO₂-G nanofluids. Based on these measured properties, the criterion for heat transfer performance was determined. Furthermore, equations have been proposed with accuracy within ± 10% deviations to predict the thermal conductivity and dynamic viscosity of EG and G-based SiO₂ nanofluids.     

Heat transfer and friction factor of water based TiO2 and SiO2 nanofluids under turbulent flow in a tube

The heat transfer coefficient and friction factor of TiO₂ and SiO₂ water based nanofluids flowing in a circular tube under turbulent flow are investigated experimentally under constant heat flux boundary condition. TiO₂ and SiO₂ nanofluids with an average particle size of 50 nm and 22 nm respectively are used in the working fluid for volume concentrations up to 3.0%. Experiments are conducted at a bulk temperature of 30 °C in the turbulent Reynolds number range of 5000 to 25,000. The enhancements in viscosity and thermal conductivity of TiO₂ are greater than SiO₂ nanofluid. However, a maximum enhancement of 26% in heat transfer coefficients is obtained with TiO₂ nanofluid at 1.0% concentration, while SiO₂ nanofluid gave 33% enhancement at 3.0% concentration. The heat transfer coefficients are lower at all other concentrations. The particle concentration at which the nanofluids give maximum heat transfer has been determined and validated with property enhancement ratio. It is observed that the pressure drop is directly proportional to the density of the nanoparticle.     

Heat transfer and entropy generation for laminar forced convection flow of graphene nanoplatelets nanofluids in a horizontal tube

The results are reported of an investigation of the heat transfer characteristics and entropy generation for a graphene nanoplatelets (GNP) nanofluid with specific surface area of 750 m²/g under laminar forced convection conditions inside a circular stainless steel tube subjected to constant wall heat flux. The analysis considers constant velocity flow and a concentration range from 0.025 wt.% to 0.1 wt.%. The impact of the dispersed nanoparticles concentration on thermal properties, convective heat transfer coefficient, thermal performance factor and entropy generation is investigated. An enhancement in thermal conductivity for GNP of between 12% and 28% is observed relative to the case without nanoparticles. The convective heat transfer coefficient for the GNP nanofluid is found to be up to 15% higher than for the base fluid. The heat transfer rate and thermal performance for 0.1 wt.% of GNP nanofluid is found to increase by a factor of up to 1.15. For constant velocity flow, frictional entropy generation increases and thermal entropy generation decreases with increasing nanoparticle concentration. But, the total entropy generation tends to decrease when nanoparticles are added at constant velocity and to decrease when velocity rises. Finally, it is demonstrated that a GNP nanofluid with a concentration between 0.075 wt.% and 0.1 wt.% is more energy efficient than for other concentrations. It appears that GNP nanofluids can function as working fluids in heat transfer applications and provide good alternatives to conventional working fluids in the thermal fluid systems.     

Numerical investigation on heat transfer and friction factor characteristics of laminar and turbulent flow in an elliptic annulus utilizing nanofluid

In this paper, a numerical investigation on heat transfer performance and flow fields of different nanofluids flows through elliptic annulus in a laminar and turbulent flow regimes. The three-dimensional continuity, Navier–Stokes and energy equations are solved by using finite volume method (FVM) and the SIMPLE algorithm scheme is applied to examine the effects of laminar and turbulent flow on heat transfer characteristics. This study evaluates the effects of four different types of nanoparticles, Al₂O₃, CuO, SiO₂ and ZnO, with different volume fractions (0.5–4%) and diameters (25–80 nm) under constant heat flux boundary condition using water as a base fluid were used. The Reynolds number of laminar flow was in the range of 200 ≤ Re ≤ 1500, while for turbulent flow it was in the range of 4000 ≤ Re ≤ 10,000. The results have shown that SiO₂–water nanofluid has the highest Nusselt number, followed by ZnO–water, CuO–water, Al₂O₃–water, and lastly pure water. The Nusselt number for all cases increases with the volume fraction but it decreases with the rise in the diameter of nanoparticles. In all configurations, the Nusselt number increases with Reynolds number. It is found that the glycerine–SiO₂ shows the best heat transfer enhancement compared with other tested base fluids.     

Heat transfer and flow behaviour of aqueous suspensions of TiO2 nanoparticles (nanofluids) flowing upward through a vertical pipe

Stable aqueous TiO₂ nanofluids with different particle (agglomerate) sizes and concentrations are formulated and measured for their static thermal conductivity and rheological behaviour. The nanofluids are then measured for their heat transfer and flow behaviour upon flowing upward through a vertical pipe in both the laminar and turbulent flow regimes. Addition of nanoparticles into the base liquid enhances the thermal conduction and the enhancement increases with increasing particle concentration and decreasing particle (agglomerate) size. Rheological measurements show that the shear viscosity of nanofluids decreases first with increasing shear rate (the shear thinning behaviour), and then approaches a constant at a shear rate greater than ∼100 s⁻¹. The constant viscosity increases with increasing particle (agglomerate) size and particle concentration. Given the flow Reynolds number and particle size, the convective heat transfer coefficient increases with nanoparticle concentration in both the laminar and turbulent flow regimes and the effect of particle concentration seems to be more considerable in the turbulent flow regime. Given the particle concentration and flow Reynolds number, the convective heat transfer coefficient does not seem to be sensitive to the average particle size under the conditions of this work. The results also show that the pressure drop of the nanofluid flows is very close to that of the base liquid flows for a given Reynolds number.     

Experimental investigation of heat transfer and friction factor with water–propylene glycol based CuO nanofluid in a tube with twisted tape inserts

Convective heat transfer and friction factor characteristics of water/propylene glycol (70:30% by volume) based CuO nanofluids flowing in a plain tube are investigated experimentally under constant heat flux boundary condition. Glycols are normally used as an anti-freezing heat transfer fluids in cold climatic regions. Nanofluids are prepared by dispersing 50 nm diameter of CuO nanoparticles in the base fluid. Experiments are conducted using CuO nanofluids with 0.025%, 0.1% and 0.5% volume concentration in the Reynolds numbers ranging from 1000 < Re < 10000 and considerable heat transfer enhancement in CuO nanofluids is observed. The effect of twisted tape inserts with twist ratios in the range of 0 < H/D < 15 on nanofluids is studied and further heat transfer augmentation is noticed. The increment in the pressure drop in the CuO nanofluids over the base fluid is negligible but the experimental results have shown a significant increment in the convective heat transfer coefficient of CuO nanofluids. The convective heat transfer coefficient increased up to 27.95% in the 0.5% CuO nanofluid in plain tube and with a twisted tape insert of H/D = 5 it is further increased to 76.06% over the base fluid at a particular Reynolds number. The friction factor enhancement of 10.08% is noticed and increased to 26.57% with the same twisted tape, when compared with the base fluid friction factor at the same Reynolds number. Based on the experimental data obtained, generalized regression equations are developed to predict Nusselt number and friction factor.     

Unconfined laminar nanofluid flow and heat transfer around a square cylinder

The momentum and forced convection heat transfer for a laminar and steady free stream flow of nanofluids past an isolated square cylinder have been studied numerically. Different nanofluids consisting of Al₂O₃ and CuO with base fluids of water and a 60:40 (by mass) ethylene glycol and water mixture were selected to evaluate their superiority over conventional fluids. Recent correlations for the thermal conductivity and viscosity of nanofluids, which are functions of particle volumetric concentration as well as temperature, have been employed in this paper. The simulations have been conducted for Pe = 25, 50, 100 and 200, with nanoparticle diameters of 30 and 100 nm and particle volumetric concentrations ranging from 0% to 4%. The results of heat transfer characteristics of nanofluid flow over a square cylinder showed marked improvement comparing with the base fluids. This improvement is more evident in flows with higher Peclet numbers and higher particle volume concentration, while the particle diameter imposes an adverse effect on the heat transfer characteristics. In addition, it was shown that for any given particle diameter there is an optimum value of particle concentration that results in the highest heat transfer coefficient.     

Experimental investigation and development of new correlation for thermal conductivity and viscosity of BioGlycol/water based SiO2 nanofluids

Nanofluids are a new class of engineered heat transfer fluids which exhibit superior thermophysical properties and have potential applications in numerous important fields. In this study, nanofluids have been prepared by dispersing SiO₂ nanoparticles in different base fluids such as 20:80% and 30:70% by volume of BioGlycol (BG)/water (W) mixtures. Thermal conductivity and viscosity experiments have been conducted in temperatures between 30 °C and 80 °C and in volume concentrations between 0.5% and 2.0%. Results show that thermal conductivity of nanofluids increases with increase of volume concentrations and temperatures. Similarly, viscosity of nanofluid increases with increase of volume concentrations but decreases with increase of temperatures. The maximum thermal conductivity enhancement among all the nanofluids was observed for 20:80% BG/W nanofluid about 7.2% in the volume concentration of 2.0% at a temperature of 70 °C. Correspondingly among all the nanofluids maximum viscosity enhancement was observed for 30:70% BG/W nanofluid about 1.38-times in the volume concentration of 2.0% at a temperature of 70 °C. The classical models and semi-empirical correlations failed to predict the thermal conductivity and viscosity of nanofluids with effect of volume concentration and temperatures. Therefore, nonlinear correlations have been proposed with 3% maximum deviation for the estimation of thermal conductivity and viscosity of nanofluids.     

Preparation and pool boiling characteristics of copper nanofluids over a flat plate heater

The copper nanoparticles of average size of 10 nm have been prepared by the sputtering method and characterized through atomic force microscopy (AFM), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The pool boiling heat transfer characteristics of 0.25%, 0.5% and 1.0% by weight concentrations of copper nanoparticles has been studied. Different copper based nanofluids were prepared in both, distilled water and distilled water with 9.0 wt% of sodium lauryl sulphate anionic surfactant (SDS). The pool boiling heat transfer data were acquired for the boiling of nanofluids over a 30 mm square and 0.44 mm thick stainless steel plate heater. The experimental results show that for the critical heat flux of pure water is 80% higher than that of water–surfactant fluid. Also, it was found that the critical heat flux for 0.25%, 0.5% and 1.0% concentrations of copper nanoparticles in copper–water nanofluids are 25%, 40% and 48% higher than that of pure water. But in the case of copper–water with surfactant nanofluids comparing with pure water, the CHF decreases to 75%, 68%, and 62% for respective concentrations of copper nanoparticles. The heat transfer coefficient decreases with increase of nanoparticles concentration in both water–copper and water–copper with surfactant nanofluids.     

Modeling of shell and tube heat recovery exchanger operated with nanofluid based coolants

The emergence of several challenging issues such as climate change, fuel price hike and fuel security have become hot topics around the world. Therefore, introducing highly efficient devices and heat recovery systems are necessary to overcome these challenges. It is reported that a high portion of industrial energy is wasted as flue gas from heating plants, boilers, etc. This study has focused on the application of nanofluids as working fluids in shell and tube heat recovery exchangers in a biomass heating plant. Heat exchanger specification, nanofluid properties and mathematical formulations were taken from the literature to analyze thermal and energy performance of the heat recovery system. It was observed that the convective and overall heat transfer coefficient increased with the application of nanofluids compared to ethylene glycol or water based fluids. It addition, 7.8% of the heat transfer enhancement could be achieved with the addition of 1% copper nanoparticles in ethylene glycol based fluid at a mass flow rate of 26.3 and 116.0 kg/s for flue gas and coolant, respectively.     

Experimental study on the thermo-physical properties of car engine coolant (water/ethylene glycol mixture type) based SiC nanofluids

The engine coolant (water/ethylene glycol mixture type) becomes one of the most commonly used commercial fluids in cooling system of automobiles. However, the heat transfer coefficient of this kind of engine coolant is limited. The rapid developments of nanotechnology have led to emerging of a relatively new class of fluids called nanofluids, which could offer the enhanced thermal conductivity (TC) compared with the conventional coolants. The present study reports the new findings on the thermal conductivity and viscosity of car engine coolants based silicon carbide (SiC) nanofluids. The homogeneous and stable nanofluids with volume fraction up to 0.5 vol.% were prepared by the two-step method with the addition of surfactant (oleic acid). It was found that the thermal conductivity of nanofluids increased with the volume fraction and temperature (10–50 °C), and the highest thermal conductivity enhancement was found to be 53.81% for 0.5 vol.% nanofluid at 50 °C. In addition, the overall effectiveness of the current nanofluids (0.2 vol.%) was found to be ~ 1.6, which indicated that the car engine coolant-based SiC nanofluid prepared in this paper was better compared to the car engine coolant used as base liquid in this study.     

Numerical research of nature convective heat transfer enhancement filled with nanofluids in rectangular enclosures

Heat transfer enhancement utilizing nanofluids in a two-dimensional enclosure is investigated for various pertinent parameters. The Khanafer's model is used to analyze heat transfer performance of nanofluids inside an enclosure taking into account the solid particle dispersion. Transport equations are model by a stream function-vorticity formulation and are solved numerically by finite-difference approach. Based upon the numerical predictions, the effects of Rayleigh number (Ra) and aspect ratio (AR) on the flow pattern and energy transport within the thermal boundary layer are presented. The diameter of the nanoparticle d_p is taken as 10 nm in nanofluids. The buoyancy parameter is 10³ ≤ Ra ≤ 10⁶ and aspect ratios (AR) of two-dimensional enclosure are 1/2, 1, 2. Results show that increasing the buoyancy parameter and volume fraction of nanofluids cause an increase in the average heat transfer coefficient. Finally, the empirical equation was built between average Nusselt number and volume fraction.     

Experimental studies on thermal conductivity of blends of ethylene glycol-water-based TiO2 nanofluids

A set of three nanofluids of different blends were prepared with ethylene glycol–water and TiO₂ nanoparticles and are characterized for thermal conductivity as a function of temperature and volume concentration of nanoparticles. The measurements were taken in the temperature range from 30 °C to 70 °C, which happens to be most widely used range of temperature for many cooling applications in heat transfer equipment. Nanofluids were prepared by dispersing the nanoparticles in base fluids such as (1) water, (2) ethylene glycol plus water in the ratio of 40%:60% and 3) ethylene glycol plus water in the ratio of 50%:50% by weight. Based on the experimental results, it is observed that the thermal conductivity of TiO₂ nanofluids, considered in the present investigation, increases with increase in percentage of volume concentration of TiO₂ and also with temperature. Current experimental investigation presents valuable data on the measured thermal conductivity of TiO₂ nanofluids for very low volume concentrations from 0.2% to 1.0% of nanoparticles in the temperature range of 30 °C–70 °C.     

Heat transfer of aqueous suspensions of carbon nanotubes (CNT nanofluids)

This paper is mainly concerned about the heat transfer behaviour of aqueous suspensions of multi-walled carbon nanotubes (CNT nanofluids) flowing through a horizontal tube. Significant enhancement of the convective heat transfer is observed and the enhancement depends on the flow conditions (Reynolds number, Re), CNT concentration and the pH, with the effect of pH smallest. Given other conditions, the enhancement is a function of axial distance from the inlet, increasing first, reaching a maximum, and then decreasing with increasing axial distance. The axial position of the maximum enhancement increases with CNT concentration and Re. Given CNT concentration and the pH level, there appears to be a Re above which a big increase in the convective heat transfer coefficient occurs. Such a big increase seems to correspond to the shear thinning behaviour. For nanofluids containing 0.5 wt.% CNTs, the maximum enhancement reaches over 350% at Re = 800, which could not be attributed purely to the enhanced thermal conduction. Particle re-arrangement, shear induced thermal conduction enhancement, reduction of thermal boundary due to the presence of nanoparticles, as well as the very high aspect ratio of CNTs are proposed to be possible mechanisms.