Facile scalable manufacture of improved electrodes using structured surface coatings of nickel oxide as cathode and reduced graphene oxide as anode for evaluation in a prototype development on microbial fuel cells

Improvement of the microbial fuel cell performance is highly required in energy production associated with domestic sewage treatment. For this objective, metal electrodes coated with specific materials for anode and cathode were manufactured. Materials such as reduced graphene oxide (rGO) as an anode, with high electrical conductivity, and structured nickel oxide (sNiO), which act as air cathode, could be the key to obtaining substantial improvements in the production of energy and treatment of domestic sewage. In this work, simple methods were developed to coat the stainless steel meshes with rGO and sNiO, used in MFC prototypes. The results show that the methodologies developed for the coating of the electrodes aid to improve the performance of the MFC in the delivery of potential, current density and power density up to 220%, 140% and 700% respectively, compared to the blank stainless steel electrodes; while the COD levels in the water purified by the MFC with covered electrodes reached a decrease of 36% compared to the same system without covered electrodes. Additionally, the built MFCs prototypes were tested as a power supply for a digital clock and an LED light.     

Carbon nanotube/polyaniline composite as anode material for microbial fuel cells

A carbon nanotube (CNT)/polyaniline (PANI) composite is evaluated as an anode material for high-power microbial fuel cells (MFCs). Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) are employed to characterize the chemical composition and morphology of plain PANI and the CNT/PANI composite. The electrocatalytic behaviour of the composite anode is investigated by means of electrochemical impedance spectroscopy (EIS) and discharge experiments. The current generation profile and constant current discharge curves of anodes made from plain PANI, 1 wt.% and 20 wt.% CNT in CNT–PANI composites reveal that the performance of the composite anodes is superior. The 20 wt.% CNT composite anode has the highest electrochemical activity and its maximum power density is 42 mW m⁻² with Escherichia coli as the microbial catalyst. In comparison with the reported performance of different anodes used in E. coli-based MFCs, the CNT/PANI composite anode is excellent and is promising for MFC applications.     

Power generation and organics removal from wastewater using activated carbon nanofiber (ACNF) microbial fuel cells (MFCs)

Carbon-based materials are the most commonly used electrode material for anodes in microbial fuel cell (MFC), but are often limited by their surface areas available for biofilm growth and subsequent electron transfer process. This study investigated the use of activated carbon nanofibers (ACNF) as the anode material to enhance bacterial biofilm growth, and improve MFC performance. Qualitative and quantitative biofilm adhesion analysis indicated that ACNF exhibited better performance over the other commonly used carbon anodes (granular activated carbon (GAC), carbon cloth (CC)). Batch-scale MFC tests showed that MFCs with ACNF and GAC as anodes achieved power densities of 3.50 ± 0.46 W/m³ and 3.09 ± 0.33 W/m³ respectively, while MFCs with CC had a lower power density of 1.10 ± 0.21 W/m³ In addition, the MFCs with ACNF achieved higher contaminant removal efficiency (85 ± 4%) than those of GAC (75 ± 5%) and CC (70 ± 2%). This study demonstrated the distinct advantages of ACNF in terms of biofilm growth and electron transport. ACNF has a potential for higher power generation of MFCs to treat wastewaters.     

Automatic control of load increases power and efficiency in a microbial fuel cell

Increasing power production and coulombic efficiency (CE) of microbial fuel cells (MFCs) is a common research ambition as the viability of the technology depends to some extent on these measures of performance. As MFCs are typically time varying systems, comparative studies of controlled and un-controlled external load impedance are needed to show if control affects the biocatalyst development and hence MFC performance. The application of logic based control of external load resistance is shown to increase the power generated by the MFC, when compared to an equivalent system which has a static resistive load. The controlled MFC generated 1600 ± 400 C, compared to 300 ± 10 C with an otherwise replicate fixed load MFC system. The use of a parsimonious gradient based control was able to increase the CE to within the range of 15.1-22.7%, while the CE for a 200 Ω statically loaded MFC lay in the range 3.3-3.7%. The controlled MFC improves the electrogenic anodic biofilm selection for power production, indicating that greater power and substrate conversion can be achieved by controlling load impedance. Load control ensured sustainable current demand, applied microbial selection pressures and provided near-optimal impedance for power transference, compared to the un-controlled system.     

Polyaniline/reduced graphene oxide-modified carbon fiber brush anode for high-performance microbial fuel cells

Polyaniline (PANI)/reduced graphene oxide (rGO) were synthesized by in-situ polymerization and were decorated on mesophase pitch-based carbon fiber brush (Pitch-CB) anode to promote microbial fuel cells (MFCs) power production. Mesophase pitch-based carbon fiber brush (Pitch-CB) becomes one of the most important research objects in MFCs. The mesophase pitch-based carbon fiber (CF) has excellent conductivity (about 2.0 μΩ m) compared with PAN-based CF (about 30 μΩ m). But the high conductive CF's surfaces have strong inert, and they are relatively smooth, which make it difficult to be adhered and enriched by microbes. By applying the PANI/rGO composite anode, the maximum power density (MPD) was increased to 862 mW m^?2, which was approximately 1.21 times higher than that of the Pitch-CB. The PANI can improve the surface roughness and surface potential of CFs, thus enhancing the adhesion of microbes and electrogenic performance of MFC. After the rGO was doped, the electrogenic performance of MFC was further improved. This study introduces a promising modifying method for the fabrication of high-performance anodes from simple, environment-friendly materials.     

Recycled tire crumb rubber anodes for sustainable power production in microbial fuel cells

One of the greatest challenges facing microbial fuel cells (MFCs) in large scale applications is the high cost of electrode material. We demonstrate here that recycled tire crumb rubber coated with graphite paint can be used instead of fine carbon materials as the MFC anode. The tire particles showed satisfactory conductivity after 2-4 layers of coating. The specific surface area of the coated rubber was over an order of magnitude greater than similar sized graphite granules. Power production in single chamber tire-anode air-cathode MFCs reached a maximum power density of 421 mW m⁻², with a coulombic efficiency (CE) of 25.1%. The control graphite granule MFC achieved higher power density (528 mW m⁻²) but lower CE (15.6%). The light weight of tire particle could reduce clogging and maintenance cost but posts challenges in conductive connection. The use of recycled material as the MFC anodes brings a new perspective to MFC design and application and carries significant economic and environmental benefit potentials.     

Pyrolyzing pyrite and microalgae for enhanced anode performance in microbial fuel cells

Developing low-cost and high-performance anodes is of great significance for wider applications of microbial fuel cells (MFCs). In this study, microalgae and pyrite were co-pyrolyzed (P/MC) and then coated on carbon felt (CF) with PTFE as a binder. P/MC modification resulted in increased electroactive surface area, superhydrophilicity and higher biocompatibility. Besides, the P/MC-CF anode reduced the charge transfer resistance from 35.1 Ω to 11.4 Ω. The highest output voltage and the maximum power density of the MFC equipped with the P/MC-CF anode were 657 mV and 1266.7 mW/m², respectively, which were much larger than that of the MFC with the CF anode (530 mV, 556.7 mW/m²). The P/MC-CF anode also displayed higher columbic efficiency (39.41%) than the CF anode (32.37%). This work suggests that pyrolyzing microalgae with pyrite is a promising method to enhance the performance of MFCs.     

Research progress in the application of metal organic frameworks and its complex in microbial fuel cells: Present status,opportunities, future directions and prospects

Metal organic frameworks (MOFs) could greatly improve the power generation and degradation performance of microbial fuel cells (MFCs). MOFs and their compound derivatives played key role in cathode, anode and proton exchange membrane of MFCs, which greatly promoted the power generation of MFC and the degradation efficiency of various pollutants. However, MOFs were still possessed some defects, such as complex synthesis process, difficult regulation, instability, etc. Moreover, the application of MFC was limited in low power density, system internal resistance, microbial consumption, etc. Which further limited the degradation of pollutants by MFC. The existing problems and various improvement schemes of MOFs for MFCs were further summarized, which would provide references for promoting the application of MOFs materials in MFC system. It was expected to enhance the application of MOFs materials and promote the performance of MFC.     

Enhanced Coulombic efficiency and power density of air-cathode microbial fuel cells with an improved cell configuration

Single chamber air-cathode microbial fuel cells (MFCs) that lack a proton exchange membrane (PEM) hold a great promise for many practical applications due to their low operational cost, simple configuration and relative high power density. One of the great challenges for PEM-less MFC is that the Coulombic efficiency is much lower than those containing PEM. In this study, single-chamber PEM-less MFCs were adapted by applying a J-Cloth layer on the water-facing side of air cathode. Due to the significant reduction of oxygen diffusion by the J-Cloth, the MFCs with two-layers of J-Cloth demonstrated an over 100% increase in Coulombic efficiency in comparison with those without J-Cloth (71% versus 35%) at the same current density of 0.6 mA cm⁻². A new cell configuration, cloth electrode assembly (CEA), therefore, was designed by sandwiching the cloth between the anode and the cathode. Such an MFC configuration greatly reduced the internal resistance, resulting in a power density of 627 W m⁻³ when operated in fed-batch mode and 1010 W m⁻³ in continuous-flow mode, which is the highest reported power density for MFCs and more than 15 times higher than those reported for air-cathode MFCs using similar electrode materials. This study indicates that the Coulombic efficiency and power density of air-cathode MFCs can be improved significantly using an inexpensive cloth layer, which greatly increases the feasibility for the practical applications of MFCs.     

Single-step inkjet-printed paper-origami arrayed air-breathing microfluidic microbial fuel cell and its validation

Microfluidic paper based microbial fuel cells (μP-MFCs) have gained considerable popularity due to their compact, quick and low-cost fluid manipulation paradigm. Compared to conventional technologies, paper as a substrate with advanced nanomaterial electrode material has many distinct advantages from point-of-care monitoring to energy harvesting. As a result, these have been used and are more popular in a variety of fields, such as health diagnostics, environmental and food quality management. By this encouragement, herein a portable microbial fuel cell as an origami array has been demonstrated using custom carbon electrodes with a modified the transition metal oxide MnO₂ nanomaterial. This customized electrode design was first printed using a tabletop PCB inkjet printer where the anode was further modified with synthesized MnO₂ nanoparticles. The entire cell was formed by folding the paper along predefined edges where the fuel, Shewanella putrefaciens, was streamed continuously via inherent capillary cation. Various studies, such as morphological, surface catalyst coating, amount loading and volumetric culture optimization experiments, have also been accomplished to find the most appropriate optimum parameter to enhance power conversion efficiency. The developed origami arrayed microbial fuel generated an open-circuit potential (OCP) for two parallel connected MFCs of 0.534 V and a maximum power density of 15.9 μW/cm² with a maximum current density of 130 μA/cm². In the end, the harvested power was used by powering the digital watch circuit through the ultra-low DC-DC booster board. Such an MFC origami array, with simple electrode manufacturing and modification process, has a great potential and bright future in Internet of Things (IoT) applications by making multiple stacks where the data can be monitored.     

Developments of metallic anodes with various compositions and surfaces for the microbial fuel cells

Factors that affect the power performance of microbial fuel cells (MFCs) are well known to be very complex because of their multidisciplinary character, especially with respect to the electrode. In this study, for the first time, specimens of different metallic materials with smooth and rough surfaces, including Cu-based alloys and porous Ni plates whose sintering temperature was in the range of 900 °C–1100 °C, were investigated with regard to their possible application as anodes in MFCs. The results show that MFCs equipped with a Cu–Ag alloy anode could produce a higher power performance with an open-circuit voltage of 0.65 V and a power density of 1141.69 mW m^?2 compared to the other anodes of Cu–Zn and Cu–Ni–Zn alloys. The reason is that the performances of anodes are proportional to the electrical conductivity of the various alloys. In addition, the porosity of the specimens is 20.3% for the Ni-1100 °C and 58.4% for the Ni-900 °C anode material. The conductivity of the anodes decreases with increasing porosity, which, in turn, will result in a lower power performance. Here, the Ni-1100 anode applied in MFCs displays a better performance with an open-circuit voltage of 0.56 V, a limiting current density of 3140 mA m^?2, and a corresponding maximum power density of 448 mW m^?2. The output power density could be maintained at 450 mW m^?2 after a test of 50 h.     

Microbial fuel cells based on carbon veil electrodes: Stack configuration and scalability

The aim of this study was to compare the performance of three different sizes of microbial fuel cell (MFC) when operated under continuous flow conditions using acetate as the fuel substrate and show how small‐scale multiple units may be best configured to optimize power output. Polarization curve experiments were carried out for individual MFCs of each size, and also for stacks of multiple small‐scale MFCs, in series, parallel and series–parallel configurations. Of the three combinations, the series–parallel proved to be the more efficient one, stepping up both the voltage and current of the system, collectively. Optimum resistor loads determined for each MFC size during the polarization experiments were then used to determine the long‐term mean power output. In terms of power density expressed as per unit of electrode surface area and as per unit of anode volume, the small‐sized MFC was superior to both the medium‐ and large‐scale MFCs by a factor of 1.5 and 3.5, respectively. Based on measured power output from 10 small units, a theoretical projection for 80 small units (giving the same equivalent anodic volume as one large 500 mL unit) gave a projected output of 10 W m^?3, which is approximately 50 times higher than the recorded output produced by the large MFC. The results from this study suggest that MFC scale‐up may be better achieved by connecting multiple small‐sized units together rather than increasing the size of an individual unit. Copyright © 2008 John Wiley & Sons, Ltd.     

Power recovery with multi-anode/cathode microbial fuel cells suitable for future large-scale applications

Multi-anode/cathode microbial fuel cells (MFCs) incorporate multiple MFCs into a single unit, which maintain high power generation at a low cost and small space occupation for the scale-up MFC systems. The power production of multi-anode/cathode MFCs was similar to the total power production of multiple single-anode/cathode MFCs. The power density of a 4-anode/cathode MFC was 1184 mW/m³, which was 3.2 times as that of a single-anode/cathode MFC (350 mW/m³). The effect of chemical oxygen demand (COD) was studied as the preliminary factor affecting the MFC performance. The power density of MFCs increased with COD concentrations. Multi-anode/cathode MFCs exhibited higher power generation efficiencies than single-anode/cathode MFCs at high CODs. The power output of the 4-anode/cathode MFCs kept increasing from 200 mW/m³ to 1200 mW/m³ as COD increased from 500 mg/L to 3000 mg/L, while the single-anode/cathode MFC showed no increase in the power output at CODs above 1000 mg/L. In addition, the internal resistance (R_in) exhibited strong dependence on COD and electrode distance. The R_in decreased at high CODs and short electrode distances. The tests indicated that the multi-anode/cathode configuration efficiently enhanced the power generation.     

Electrophoretically fabricated nickel/nickel oxides as cost effective nanocatalysts for the oxygen reduction reaction in air-cathode microbial fuel cell

The high cost and limited availability of cathode catalyst materials (most commonly Pt) prevent the large-scale practical application of microbial fuel cells (MFCs). In this study, unique Pt group metal-free (PGM-free) nanocatalysts were fabricated using a simple and cost-effective technique called electrophoretic deposition (EPD) to create a high catalytic oxygen reduction reaction rate (ORR) on the cathode surface of MFCs. Among the tested PGM-free catalysts (Ni, Co, and Cd-based), a maximum power density of 1630.7 mW m⁻² was achieved based on nickel nanoparticles. This value was 400% greater than that obtained using a commercial Pt catalyst under the same conditions. This result was due to the uniform deposition of a thin layer of Ni/NiO_x nanoparticles on the cathode, which improved electrical conductivity, catalytic activity, and long-term stability while reducing electron transfer resistance. The fabricated PGM-free catalysts significantly improved MFC performance and accelerated ORR induced by the novel layered morphology of metal/metal oxide nanoparticles.     

Cathode modification with peptide nanotubes (PNTs) incorporating redox mediators for azo dyes decolorization enhancement in microbial fuel cells

To enhance azo dye reduction in cathode of microbial fuel cells (MFCs) and power generation, a novel cathode modification method was developed on carbon paper (CP) through immobilization of redox mediators (RMs) with self-assembled peptide nanotubes (PNTs) as the carrier. Results showed that the optimum peptide concentration for PNT self-assembly on electrode and Orange II decolorization in MFCs was 2 mg mL^?1. The PNT/RMs/CP electrodes exhibited higher electrocatalytic activities than PNT or RM solely modified electrodes and raw carbon paper electrode. MFCs loaded with the riboflavin (RF)/PNT modified cathode (PNT/RF/CP) or anthraquinone-2, 6-disulfonate (AQDS)/PNT modified cathode (PNT/AQDS/CP) showed an enhanced decolorization rate to Orange II compared to that with the control electrode, with the reduction kinetic constants increased by 1.3 and 1.2 folds, respectively. Furthermore, the MFCs with the PNT/AQDS/CP cathode and PNT/RF/CP cathode generated a higher maximum power density of 55.5 mW m^?2 and 72.6 mW m^?2, respectively, compared to the control (15.5 mW m^?2). The PNT/RMs modification could reduce cathode total internal resistance and accelerate electron transfer from electrodes to dyes, which may result in the enhanced performance of MFCs.     

Microbial fuel cell (MFC) using commercially available unglazed ceramic wares: Low-cost ceramic separators suitable for scale-up

This study aimed to evaluate the influence of commercially available unglazed wall ceramic (UGWC) and unglazed floor ceramic (UGFC) separators with different thickness and porosity on the performance of dual-chamber microbial fuel cells (MFCs). These MFCs were operated under continuous condition using domestic wastewater. The UGWC-based MFC produced higher maximum power density (321 mW/m² with a thickness of 9 mm) than UGFC-based MFC (106.89 mW/m² with a thickness of 3 mm) due to lower internal resistance. Power generation using both types of separators was lower than that of obtained using the Nafion 117 membrane as control (602 mW/m²). The maximum average coulombic efficiencies (CE) of the UGWC-based MFCs (with thickness levels of 6 and 9 mm) were 58% and 68%, respectively, which was more than that of UGFC-based MFCs and also control MFC (53%). Voltammetric analysis revealed that the maximum peak current of 6 mA was obtained for UGWC-based MFC which was in the order of control MFC (5.9 mA). The UGWC separators exhibited smaller ohmic and diffusion resistances of 57, 65 and 87 Ω in MFCs at the thickness levels of 3, 6 and 9 mm, respectively, compared to the UGFC separators with that of 164.27 and 366.23 Ω in MFCs at the thickness levels of 3 and 6 mm, respectively. UGWC separators because of their low production cost, high mechanical strength and increased output power density of the MFC proved to be a suitable alternative to replace with a costly polymeric membrane such as Nafion 117.     

A dual photoelectrode-based double-chambered microbial fuel cell applied for simultaneous COD and Cr (VI) reduction in wastewater

Cerium oxide (CeO₂) and cuprous oxide (Cu₂O) were used for the first time as photoanode and photocathode, respectively, in a microbial fuel cell (MFC) for simultaneous reduction of chemical oxygen demand (COD) and Cr(VI) in wastewater. The photoelectrodes, viz. Photoanode and photocathode were separately prepared by impregnating activated carbon fiber (ACF) with the respective metal oxide nanoparticles, followed by growing carbon nanofibers (CNFs) on the ACF substrate using catalytic chemical vapor deposition. The MFC, operated under visible light irradiation, showed reduction in COD and Cr(VI) by approximately 94 and 97%, respectively. The MFC also generated high bioelectricity with a current density of ~6918 mA/m² and a power density of ~1107 mW/m². The enhanced performance of the MFC developed in this study was attributed to the combined effects of the metal oxide photocatalysts, the graphitic CNFs, and the microporous ACF substrate. The MFC based on the inexpensive transition metal oxides-based photoelectrodes developed in this study has a potential to be used at a large scale for treating the industrial aqueous effluents co-contaminated with organics and toxic Cr(VI).     

Polarization and power density trends of a soil-based microbial fuel cell treated with human urine

Microbial fuel cells (MFCs) are bio-electrochemical devices that use microbial metabolic processes to convert organic substances into electricity with high efficiency. In this study, the performance of a soil-based MFC using urine as a substrate was assessed using polarization and power density curves. A single-chamber, membrane-less MFC with a carbon-felt air cathode and a carbon-felt anode fully buried in biologically active soil was constructed to examine the impact of urine treatment on the performance of the MFC. The peak power of the urine-treated MFC was 124.16 mW/m² and was obtained 24 hours after the first urine addition; a control MFC showed a value of 65.40 mW/m² in the same period. The treated MFC produced an average power of 70.75 mW/m² up to 21 days after the initial urine addition; the control MFC gave an average value of 4.508 mW/m² over the same period. The average internal resistances of the treated MFC and the control MFC obtained after the initial treatment were 269.94 and 1627.89 Ω, respectively. This study demonstrates the potential of human urine to reduce internal losses in soil MFCs and to provide stable power densities across various external resistors. These results are propitious for future advancements in soil MFCs for power generation utilizing human urine (a readily available source of nutrients) as a substrate.     

The effect of nitric acid,ethylenediamine, and diethanolamine modified polyaniline nanoparticles anode electrode in a microbial fuel cell

Anode materials are important in the power generation of microbial fuel cell. In this study, polyaniline was used as a conducting polymer anode in two chambers MFC. XPS and SEM were used for the characterization of functional groups of anode materials and the morphology. The power generation of microbial fuel cell was elevated by the modification of anode by nitric acid, ethylenediamine, and diethanolamine. The time that MFC reaches its maximum power generation was shortened by modification. Moreover the SEM photos prove that, it causes better attachment of microorganisms as biocatalysts on electrode surface. The best performance of among the MFCs with different anode electrodes, was the system working by polyaniline modified by ethylenediamine as that generated power of 136.2 mW/m² with a 21.3% Coulombic efficiency.     

Improved performance of air-cathode single-chamber microbial fuel cell for wastewater treatment using microfiltration membranes and multiple sludge inoculation

Substantial optimization and cost reduction are required before microbial fuel cells (MFCs) can be practically applied. We show here the performance improvement of an air-cathode single-chamber MFC by using a microfiltration membrane (MFM) on the water-facing side of the cathode and using multiple aerobic sludge (AES), anaerobic sludge (ANS), and wetland sediment (WLS) as anodic inoculums. Batch test results show that the MFC with an MFM resulted in an approximately two-fold increase in maximum power density compared to the MFC with a proton exchange membrane (PEM). The Coulombic efficiency increased from 4.17% to 5.16% in comparison with the membrane-less MFC, without a significant negative effect on power generation and internal resistance. Overall performance of the MFC was also improved by using multiple sludge inoculums in the anode. The MFC inoculated with ANS + WLS produced the greatest maximal power density of 373 mW m⁻² with a substantially low internal resistance of 38 Ω. Higher power density with a decreased internal resistance was also achieved in MFC inoculated with ANS + AES and ANS + AES + WLS in comparison with those inoculated with only one sludge. The MFCs inoculated with AES + ANS achieved the highest Coulombic efficiency. Over 92% COD was removed from confectionery wastewater in all tested MFCs, regardless of the membrane or inoculum used.