The effects of seed sludge and hydraulic retention time on the production of hydrogen from a cassava processing wastewater and glucose mixture in an anaerobic fluidized bed reactor

The potential for co-fermentation of a cassava processing wastewater and glucose mixture was studied in anaerobic fluidized bed reactors. The effects of different hydraulic retention times (HRTs) (10–2 h) and varying sources of inoculum are reported. The sludge from a UASB reactor that had been used to treat poultry slaughterhouse wastewater (SP) resulted in the highest yields of hydrogen (HY) and ethanol (EtOHY) of 1.0 mmol H₂ g⁻¹ COD (10 h) and 3.0 mmol EtOH g⁻¹ COD (6 h). The sludge from a UASB reactor used for the treatment of swine wastewater (SW) resulted in a maximum HY of 0.65 mmol H₂ g⁻¹ COD (6 h) and EtOHY of 2.1 mmol g⁻¹ COD (10 and 8 h). Methane was produced with a maximum production of 9.68 L CH₄ d⁻¹ L⁻¹. Based on phylogenetic analysis of 16S rRNA, bacteria and methanogenic archaea similar to Lactobacillus and Methanobacterium, respectively, were identified.     

Hydrogen gas production from vinegar fermentation wastewater by electro-hydrolysis: Effects of initial COD content

Vinegar fermentation wastewater with different initial COD contents (9.66–48.6 g L⁻¹) were used for hydrogen gas production with simultaneous COD removal by electro-hydrolysis. The applied DC voltage was constant at 4 V. The highest cumulative hydrogen production (3197 ml), hydrogen yield (2766 ml H₂ g⁻¹ COD), hydrogen formation rate (799 ml d⁻¹), and percent hydrogen (99.5%) in the gas phase were obtained with the highest initial COD of 48.6 g COD L⁻¹. The highest energy efficiency (48%) was obtained with the lowest COD content of 9.66 g L⁻¹. Hydrogen gas production by water electrolysis was less than 250 ml and wastewater control resulted in less than 25 ml H₂ in 96 h. The highest (12%) percent COD removal was obtained with the lowest COD content. Hydrogen gas was produced by reaction of (H⁺) ions present in raw WW ( pH = 3.0) and protons released from acetic acid with electrons provided by electrical current. Electro-hydrolysis of vinegar wastewater was proven to be an effective method of H₂ gas production with some COD removal.     

Simultaneous hydrogen gas formation and COD removal from cheese whey wastewater by electrohydrolysis

Cheese whey (CW) was subjected to DC voltages between 0.5 and 5 V for hydrogen gas production with simultaneous COD removal by electrohydrolysis of CW organics. Hydrogen gas formation and COD removal were investigated at different DC voltages using aluminum electrodes. The highest cumulative hydrogen production (5551 mL), hydrogen yield (1709 mL H₂ g⁻¹ COD), hydrogen gas formation rate (913 ml d⁻¹), and percent hydrogen (99%) in the gas phase were obtained with 5 V DC voltage within 158 h. Energy conversion efficiency reached the highest level (80.7%) at 3 V DC voltage with cumulative hydrogen production of 4808 mL and hydrogen yield of 1366 mL H₂ g⁻¹ COD. Hydrogen gas was mainly produced by electrohydrolysis of CW organics due to low H₂ gas production in water and CW control experiments. The highest COD removal (22%) was also obtained with 3 V DC voltage. Major COD removal mechanism was anaerobic degradation of carbohydrates producing volatile fatty acids (VFA) and CO₂. Hydrogen gas was produced by reaction of protons released from VFAs and electrons provided by DC current. Hydrogen gas production by electrohydrolysis of CW solution was proven to be an effective method with simultaneous COD removal.     

Different ratios of carbon sources in the fermentation of cheese whey and glucose as substrates for hydrogen and ethanol production in continuous reactors

The fermentation of glucose, cheese whey and the mixture of glucose and cheese whey were evaluated in this study from two inocula sources (sludge from a UASB reactor for swine wastewater treatment and poultry slaughterhouse) for hydrogen production in continuous anaerobic fluidized bed reactors (AFBR). For all fermentations, a hydraulic retention time (HRT) of 6 h and a substrate concentration of 5 g COD L⁻¹ were used. In glucose fermentation, the maximum hydrogen yield (HY) was 1.37 mmol H₂ g⁻¹ COD. The co-fermentation of the cheese whey and glucose mixture was favorable for the concomitant production of hydrogen and ethanol, with yields of up to 1.7 mmol H₂ g⁻¹ COD and 3.45 mol EtOH g⁻¹ COD in AFBR2. The utilization of cheese whey as a sole substrate resulted in an HY of 1.9 mmol H₂ g⁻¹ COD. Throughout the study, ethanol fermentation was evident.     

Hydrogen gas production from waste anaerobic sludge by electrohydrolysis: Effects of applied DC voltage

Waste anaerobic sludge was subjected to different DC voltages (0.5-5 V) for hydrogen gas production by using aluminum electrodes and a DC power supply. Effects of applied DC voltage on the rate and extent of hydrogen gas production were investigated. The highest cumulative hydrogen production (2775 ml), daily hydrogen gas formation (686.7 ml d⁻¹), hydrogen yield (96 ml H₂ g⁻¹ COD) and percent hydrogen (94.3%) in the gas phase were obtained with 2 V DC voltage. Energy conversion efficiency (H₂ energy/electrical energy) also reached the highest level (74%) with 2 V DC voltage application. Control experiments with no voltage application to the sludge yielded almost the same level of COD removal, but no hydrogen gas production. Voltage application to water resulted in much lower hydrogen gas production as compared to sludge indicating negligible electrolysis of water. The results indicated that the sludge was naturally decomposed by the active cells removing COD and releasing hydrogen ions to the medium which reacted with the electrons provided by DC current to produce hydrogen gas. Hydrogen gas production from electrohydrolysis of waste sludge was found to be a fast and effective method with high energy efficiency.     

Imperative role of neural networks coupled genetic algorithm on optimization of biohydrogen yield

Neural networks coupled genetic algorithm was applied to optimize the four key fermentation parameters (medium pH, glucose to xylose ratio, inoculum age and its concentration) for biohydrogen yield using mixed anaerobic microbial consortia. L16 orthogonal array (OA) was used for wet lab experimentation. The biohydrogen yield values differed with experimental conditions. The data was analyzed initially using neural network for finding out the effectiveness of experimental data. A 4-10-1 network topology was found to be effective indicating 10 neurons in the hidden layer. The observed R² value was 0.9999 indicating good approximation of prediction capability of employed neural network. The input and output training data revealed overall MAE of 3.38 × 10⁻⁸, MAPE of 2.81 × 10⁻¹⁰ and MSE of 9.1 × 10⁻⁸ indicating accuracy of the experimental and predicted values. Optimum conditions were determined by using genetic algorithm after evaluation of data for 300 generations and four best possible conditions were selected and validated the same. Overall, the biohydrogen yield was improved from 325 to 379 ml g⁻¹ substrate.     

Efficient hydrogen gas production from cassava and food waste by a two-step process of dark fermentation and photo-fermentation

A two-step process of sequential anaerobic (dark) and photo-heterotrophic fermentation was employed to produce hydrogen from cassava and food waste. In dark fermentation, the average yield of hydrogen was approximately 199 ml H₂ g⁻¹ cassava and 220 ml H₂ g⁻¹ food waste. In subsequent photo-fermentation, the average yield of hydrogen from the effluent of dark fermentation was approximately 611 ml H₂ g⁻¹ cassava and 451 ml H₂ g⁻¹ food waste. The total hydrogen yield in the two-step process was estimated as 810 ml H₂ g⁻¹ cassava and 671 ml H₂ g⁻¹ food waste. Meanwhile, the COD decreased greatly with a removal efficiency of 84.3% in cassava batch and 80.2% in food waste batch. These results demonstrate that cassava and food waste could be ideal substrates for bio-hydrogen production. And a two-step process combining dark fermentation and photo-fermentation was highly improving both bio-hydrogen production and removal of substrates and fatty acids.     

Hydrogen gas production from olive mill wastewater by electrohydrolysis with simultaneous COD removal

Diluted olive mill wastewater (OMW) was subjected to direct current (DC) voltages (0.5-4.0 V) for hydrogen gas production with simultaneous chemical oxygen demand (COD) removal by electrohydrolysis. The highest cumulative hydrogen production (3020 ml) and hydrogen yield (2500 ml H₂ g⁻¹ COD) were obtained with 3 V DC voltage while the highest current intensity (80 mA), percent hydrogen (95%) in the gas phase, hydrogen gas formation rate (614 ml d⁻¹), percent COD removal (44%) and energy conversion efficiency (95%) were realized with 2 V. Hydrogen gas production by electrolysis of water was negligible for all voltages. COD removal from OMW with no DC voltage application was usually lower than that obtained with DC power application. Hydrogen gas production by electrohydrolysis of OMW was proven to be a fast and effective method with simultaneous COD removal.     

Dark fermentation of acid hydrolyzed ground wheat starch for bio-hydrogen production by periodic feeding and effluent removal

Dark fermentation of acid hydrolyzed ground wheat starch for bio-hydrogen production by periodic feeding and effluent removal was investigated at different feeding intervals. Ground wheat was acid hydrolyzed at pH = 3 and T = 121 °C for 30 min using an autoclave. The resulting sugar solution was subjected to dark fermentation with periodic feeding and effluent removal. The feed solution contained 9 ± 0.5 g L⁻¹ total sugar supplemented with some nutrients. Depending on the feeding intervals hydraulic residence time (HRT) was varied between 6 and 60 h. Steady-state daily hydrogen production increased with decreasing HRT. The highest daily hydrogen production (305 ml d⁻¹) and volumetric hydrogen production rate (1220 ml H₂ L⁻¹ d⁻¹) were obtained at HRT of 6 h. Hydrogen yield (130 ml H₂ g⁻¹ total sugar) reached the highest level at HRT = 24 h. Effluent total sugar concentration decreased, biomass concentration and yield increased with increasing HRT indicating more effective sugar fermentation at high HRTs. Dark fermentation end product profile shifted from acetic to butyric acid with increasing HRT. High acetic/butyric acid ratio obtained at low HRTs resulted in high hydrogen yields.     

Evaluation of feeding strategies in upflow anaerobic sludge bed reactor for hydrogenogenesis at psychrophilic temperature

The present work evaluated the biohydrogen production from a 0.4 L upflow anaerobic sludge blanket reactor type (UASB) operating at psychrophilic temperature (21 ± 2 °C) at different feeding strategies varying hydraulic retention times (HRT) and sucrose concentration in the feeding. First strategy (24 h/31c) fed semi-continuously 31 g_sucrose L⁻¹ at 24 h HRT; second strategy (12 h/19c) fed semi-continuously 19 g_sucrose L⁻¹ at 12 h HRT; third strategy (4 h/8c) fed continuously 8.3 g_sucrose L⁻¹ at 4 h HRT.After 70 days of operation, the UASB accumulated 65.44 L H₂. The average HY for the whole operation during the three strategies was 62.6 NmL H₂ g_sucrose⁻¹, and average hydrogen content was 69.04%. In general terms, the best operation strategy was 12 h/19c since it presented good set of results, the best HY (70.6 NmL H₂ g_sucrose⁻¹) and a comparable hydrogen production rate (2.6 L (L d)⁻¹) to that obtained in 4 h/8c strategy (3.17 L (L d)⁻¹). The average gross energy potential rate from the 12 h/19c strategy was 46.21 kJ (L d)⁻¹, whereas energy heating losses were circumvented due to operation at psychrophilic regime. Indeed, psychrophilic or room temperatures should be broadly regarded as an effective alternative towards net energy gains in biohydrogen production.     

Dark fermentative bio-hydrogen production from waste wheat starch using co-culture with periodic feeding: Effects of substrate loading rate

Dark fermentation experiments were performed for bio-hydrogen production from ground wheat starch solution (10 ± 1 g l⁻¹) using periodic feeding and effluent removal. A mixed culture of Clostridium butyricum-NRRL 1024 and Clostridium pasteurianum-NRRL B-598 were used with an initial biomass ratio of 1/1.Effects of wheat starch loading rate on the rate and yield of bio-hydrogen formation were investigated. Substrate loading rate was varied between 0.54 and 5.52 g d⁻¹ (HRT = 6-60 h). The highest hydrogen formation rate (280 ml d⁻¹), volumetric hydrogen formation rate (1857 ml H₂ l⁻¹ d⁻¹) and volatile fatty acids (VFAs) concentration were obtained with a substrate loading rate of 5.52 g d⁻¹ (HRT = 6 h). The highest hydrogen yield (109 ml H₂ g TS ⁻¹) was obtained with a substrate loading rate of 1.38 g d⁻¹.     

Implementation of an UASB anaerobic digester at bagasse-based pulp and paper industry

Upflow anaerobic sludge blanket (UASB) reactor was installed to replace the conventional anaerobic lagoon treating bagasse wash wastewater from agro-based pulp and paper mill, to generate bio-energy and to reduce greenhouse gas emissions. The plant was designed to treat 12 ML d⁻¹ of wastewater having two 5 ML capacity reactors, 5.75 kg COD m⁻³ d⁻¹ organic loading rate and 20 h hydraulic retention time. In the plant 80–85% COD reduction was achieved with biogas production factor of 520 L kg⁻¹ COD reduced. In 11 months 4.4 million m³ of biogas was generated from bagasse wash wastewater utilizing UASB process. Utilization of the biogas in the Lime Kiln saved 2.14 ML of furnace oil in 9 months. Besides significant economic benefits, furnace oil saving reduced 6.4 Gg CO₂ emission from fossil fuel and conversion of the anaerobic lagoon into anaerobic reactor reduced 2.1 Gg methane emission which is equal to 43.8 Gg of CO₂.     

Photo-fermentative hydrogen gas production from dark fermentation effluent of acid hydrolyzed wheat starch with periodic feeding

Hydrogen gas production by photo-fermentation of dark fermentation effluent of acid hydrolyzed wheat starch was investigated at different hydraulic residence times (HRT = 1-10 days). Pure Rhodobacter sphaeroides (NRRL B-1727) culture was used in continuous photo-fermentation by periodic feeding and effluent removal. The highest daily hydrogen gas production (85 ml d⁻¹) was obtained at HRT = 4 days (96 h) while the highest hydrogen yield (1200 ml H₂ g⁻¹ TVFA) was realized at HRT = 196 h. Specific and volumetric hydrogen formation rates were also the highest at HRT = 96 h. Steady-state biomass concentrations and biomass yields increased with increasing HRT. TVFA loading rates of 0.32 g L⁻¹ d⁻¹ and 0.51 g L⁻¹ d⁻¹ resulted in the highest hydrogen yield and formation rate, respectively. Hydrogen gas yield obtained in this study compares favorably with the relevant literature reports probably due to operation by periodic feeding and effluent removal.     

Mesophilic fermentative hydrogen production from sago starch-processing wastewater using enriched mixed cultures

Biohydrogen (bioH₂) production from starch-containing wastewater is an energy intensive process as it involves thermophilic temperatures for hydrolysis prior to dark fermentation. Here we report a low energy consumption bioH₂ production process with sago starch powder and wastewater at 30 °C using enriched anaerobic mixed cultures. The effect of various inoculum pretreatment methods like heat (80 °C, 2 h), acid (pH 4, 2.5 N HCl, 24 h) and chemical (0.2 g L⁻¹ bromoethanesulphonic acid, 24 h) on bioH₂ production from starch powder (1% w/v) showed highest yield (323.4 mL g⁻¹ starch) in heat-treatment and peak production rate (144.5 mL L⁻¹ h⁻¹) in acid-treatment. Acetate (1.07 g L⁻¹) and butyrate (1.21 g L⁻¹) were major soluble metabolites of heat-treatment. Heat-treated inoculum was used to develop mixed cultures on sago starch (1% w/v) in minimal medium with 0.1% peptone-yeast extract (PY) at initial pH 7 and 30 °C. The effect of sago starch concentration, pH, inoculum size and nutrients (PY and Fe ions) on batch bioH₂ production showed 0.5% substrate, pH 7, 10% inoculum size and 0.1% PY as the best H₂ yielding conditions. Peak H₂ yield and production rate were 412.6 mL g⁻¹ starch and 78.6 mL L⁻¹ h⁻¹, respectively at the optimal conditions. Batch experiment results using sago-processing wastewater under similar conditions showed bioH₂ yield of 126.5 mL g⁻¹ COD and 456 mL g⁻¹ starch. The net energy was calculated to be +2.97 kJ g⁻¹ COD and +0.57 kJ g⁻¹ COD for sago starch powder and wastewater, respectively. Finally, the estimated net energy value of +2.85 × 10¹³ kJ from worldwide sago-processing wastewater production indicates that this wastewater can serve as a promising feedstock for bioH₂ production with low energy input.     

Electro-hydrolysis of cheese whey solution for hydrogen gas production and chemical oxygen demand (COD) removal using photo-voltaic cells (PVC)

Diluted cheese whey (CW) solution was used for hydrogen gas production by electro-hydrolysis using photo-voltaic cells (PVC) as source of electricity. Effects of initial chemical oxygen demand (COD) concentration on the rate and yield of hydrogen gas production were investigated using a completely mixed and sealed reactor with aluminum electrodes. Cumulative hydrogen gas formation (CHF) increased with increasing initial COD concentration. The highest cumulative hydrogen gas volume (26472 mL), hydrogen gas production rate (4553 mL d⁻¹), hydrogen yield (7004 mL H₂ g⁻¹ COD), and percent COD removal (21.5%) were obtained with initial COD of 35172 mg L⁻¹. H₂ gas formation from water control was only 5365 mL. pH of the CW solution increased with decreasing conductivities during the course of experiments. Gas phase contained more than 99% H₂ at the end of experiments. The highest energy efficiency (20.4%) was also obtained with the highest COD content. Nearly pure hydrogen gas formation by electro-hydrolysis of cheese whey using PVC panels was proven to be an effective method.     

Hydrogen gas production from acid hydrolyzed wheat starch by combined dark and photo-fermentation with periodic feeding

Hydrogen gas production from acid hydrolyzed waste wheat starch by combined dark and photo-fermentation was investigated in continuous mode with periodic feeding and effluent removal. A mixture of heat treated anaerobic sludge and Rhodobacter sphaeroides (NRRL-B 1727) were used as the seed culture for dark and light fermentations, respectively with biomass ratio of Rhodobacter/sludge = 3. Hydraulic residence time (HRT) was changed between 1 and 8 days by adjusting the feeding periods. Ground waste wheat was acid hydrolyzed at pH = 3 and 121 °C for 30 min using an autoclave and the resulting sugar solution was used as the substrate for combined fermentation after pH adjustment and nutrient addition. The highest daily hydrogen gas production (41 ml d⁻¹), hydrogen yield (470 ml g⁻¹ total sugar = 3.4 mol H₂ mol⁻¹glucose), volumetric and specific hydrogen production rates were obtained at the HRT of 8 days. The highest biomass and the lowest total volatile fatty acids (TVFA) concentrations were also realized at HRT = 8 days indicating VFA fermentation by Rhodobacter sp. at high HRTs. The lowest total sugar loading rate of 0.625 g L⁻¹ d⁻¹ resulted in the highest hydrogen yield and formation rate. Hydrogen gas production by combined fermentation with periodic feeding was proven to be an effective method resulting in high hydrogen yields at long HRTs.     

Bioconversion of crude glycerol from waste cooking oils into hydrogen by sub-tropical mixed and pure cultures

This study compared the biohydrogen generation by sub-tropical mixed and pure cultures from the crude glycerol from the biodiesel production using waste cooking oils (WCO). The crude glycerol was pretreated by pH adjustment. The mixed culture was obtained from a subtropical granular sludge of the UASB (Upflow Anaerobic Sludge Blanket) reactor used in the treatment of vinasse from sugarcane of ethanol and sugar industry. It was heat treated in order to inactivate hydrogen-consuming bacteria, which was identified by Illumina MiSeq Sequencing with a relative abundance of 97.96% Firmicutes Philum, 91.81% Clostridia Class and 91.81% Clostridiales Order. The pure culture was isolated from a sub-tropical granular sludge from UASB reactor of treating brewery wastewater and identified as Enterobacter sp. (KP893397). Two assays were carried in anaerobic batch reactors in order to verify the hydrogen production from crude glycerol bioconversion with: (I) mixed culture and (II) pure culture. The experiments were conducted at 37 °C, initial pH of 5.5 for assay I and 7.0 for assay II, with 20 g COD L⁻¹ of crude glycerol. The crude glycerol consumption was 56.2% and 88.0% for the assay I and II, respectively. The hydrogen yields were 0.80 moL H₂ mol⁻¹ glycerol for the assay I and 0.13 moL H₂ mol⁻¹ glycerol for the assay II. Enterobacter sp. preferred the reductive metabolic route, generating 1460.0 mg L⁻¹ of 1,3-propanediol, and it showed to be more sensitive in the presence of methanol from crude glycerol than mixed culture that preferred the oxidative metabolic route with biohydrogen generation. The mixed culture was more able to generate H₂ than pure culture from the crude glycerol coming from the biodiesel production using WCO.     

The effect of landfill leachate on hydrogen production in Chlamydomonas reinhardtii as monitored by PAM Fluorometry

This study investigated the effect of landfill leachate on biomass and biohydrogen production from Chlamydomonas reinhardtii. Maximum biomass and cell viability was recorded in 16% leachate medium with a corresponding growth rate of 927 μg/L chl a d⁻¹ as compared to the control of 688 μg/L chl a d⁻¹. Chlamydomonas cultured in leachate-supplemented medium was subsequently induced to produce 37% more biohydrogen compared to the control culture. The spurge in growth can be a consequence of abundant essential elements in the diluted leachate. Energy Dispersive X-ray analysis of cells in a 16% leachate medium had the highest accumulation of Cr, Mn, Fe, Co, Ni, Mo and Cd. The benefits of the leachate medium were further shown during the hydrogen production phase using Pulse Amplitude Modulated Fluorometry. This period was extended to 8 days in comparison to the control. Leachate therefore increases both the biomass and biohydrogen yield of Chlamydomonas.     

Hydrogen production from alcohol distillery wastewater containing high potassium and sulfate using an anaerobic sequencing batch reactor

In this study, the feasibility of hydrogen production from alcohol distillery wastewater containing high potassium and sulfate was investigated using an anaerobic sequencing batch reactor (ASBR). The seed sludge taken from an anaerobic tank treating the distillery wastewater was boiled for 15 min before being fed to the ASBR. The ASBR system was operated under different feed chemical oxygen demand (COD) values and different COD loading rates at a mesophilic temperature of 37 °C, a controlled pH at 5.5, and a cycle time of 6 cycles per day. When the studied ASBR was operated under the best conditions (providing a maximum hydrogen production efficiency) of a feed COD of 40,000 mg/l, a COD loading rate of 60 kg/m³ d, and a hydraulic retention time of 16 h, the produced gas was found to contain 34.7% H₂ and 65.3% CO_2, without any methane being detected. Under these best conditions, the specific hydrogen production rate (SHPR) of 270 ml H₂/g MLVSS d (or 3310 ml H₂/l d), and hydrogen yield of 172 ml H₂/g COD removed, were obtained. When the feed COD exceeded 40,000 mg/l, the process performance in terms of hydrogen production decreased because of the potassium and sulfate toxicity.     

Aerobic and anaerobic sequential culture fermentation (AASF) to produce bio-hydrogen from steam-exploded cornstalk

A novel aerobic and anaerobic sequential culture fermentation (AASF) method was designed to improve the conversion efficiency of steam-exploded cornstalk during bio-hydrogen production. The enzyme activities of cellulase and β-glucosidase produced by Trichoderma viride ACCC 30169 were 76.79 FPU g⁻¹ dry weight and 45.23 IU g⁻¹ dry weight after 6-days steam-exploded cornstalk fermentation, respectively. The aerobic fermentation residue was used as the substrate for bio-hydrogen production by Clostridium butyricum AS1.209 anaerobic fermentation. The optimum solid-to-liquid ratio of the anaerobic fermentation substrate was 1:5. The maximum bio-hydrogen yield was attained on the medium with addition of 0.1 g g⁻¹ substrate urea after 2 days of aerobic fermentation. Compared with simultaneous saccharification and fermentation (SSF), AASF for bio-hydrogen production could shorten the fermentation period by at least 66% and the hydrogen yield reached 83% of the total volume after 24 h of anaerobic fermentation. AASF from steam-exploded cornstalk was an effective way for bio-hydrogen production without additional commercial cellulase.