A Modern Solution to Problems of Eddy-Current Structuroscopy

The problems arising during nondestructive quality tests of articles of nonmagnetic alloys and during sorting in the electrical conductivity are considered. The function and performance characteristics of a -26 eddy-current structruroscope are described. The structural diagram of this device and the algorithm of its operation are described. The capabilities of the -26 eddy-current structruroscope for performing nondestructive quality tests of thermal treatment of articles made of nonmagnetic materials are analyzed.     

A Combination β–γ-Radiometer and Dose-Rate Meter with an Extended Dynamic Range

A MKC-07 –-radiometer and dose-rate meter based on Geiger–Muller tubes is described. By using an unconventional signal-processing method, it is possible to extend the dynamic range of the instrument by a factor of 10–50, depending on the type and number of detectors in use, and to significantly reduce the error in measuring time-dependent ionizing-radiation intensities. The combination radiometer and dose-rate meter is used to determine the characteristics of constant and nonstationary ionizing-radiation fields.     

A novel representation of tandem systems with inter-stage storage applied to on-line system monitoring

One of the goals of operating a tandem manufacturing system with finite inter-stage storage and asynchronous operations is to meet the demand without over-producing, under-producing or carrying large quantities of material in storage. We believe that analysing the operation of such a system on a real-time basis helps achieve this goal. The first step in this real-time analysis would be to quantitatively associate the causes and effects of over-production or under-production as they occur. This requires determining the cumulative effect that the performance that any stage has on the system, based on its history, the current system state and the interrelationships between the stages. This paper proposes a method which first represents uniquely and completely each stage and surrounding storage as an element. While this system, which consists only of this simple type of element functions in exactly the same way as the original one, each element is put into an ideal world for decoupled measurement. Though an element behaves in exactly the same way whether it is in the ideal world or in the real world, the elapsed times in the two worlds since the beginning of production can be different, since the responses (occurrences and durations of the blockings and starvations) of the two worlds can be different. A phase parameter is introduced for each element to represent this difference. Once the formation of the phase parameter of the output element is formulated, quantitative relationships between causes and effects of over-producing or under-producing can be explained as they occur.     

Identification of Characteristic Features of Envelopes of Testing Pulses with the Help of the Diade Convolution Adaptable to Noise Level: I. Identification of Types of Characteristic Features

A method has been suggested for binary coding of envelopes of measured pulses from eddy-current transducers. The method enables one to identify their characteristic features of various types, such as leading edge, trailing edge, maximum, minimum, horizontal portion, start point of leading edge, end point of leading edge, start point of trailing edge, and end point of trailing edge, using weighted sums of no more than four Hadamard-ordered Walsh functions with numbers 0, 1, 2 ^n–1, and 2 ^n–1 + 1. The paper demonstrates the existence of obvious diade correlations of coded combinations corresponding to specific fragments with both one another and distortions of a current sampling simulated by adding an error vector. These properties make possible an identification of types of characteristic features in current samplings of binary data with four levels of a noise immunity, which are selected in the process of adaptation to the noise intensity with due account of the significance of identified features.     

Effect of surface contamination on the UHV tribological behavior of the Cu(111)/Cu(111) interface

Friction and adhesion measurements have been made using two Cu(1 11) samples modified by the presence of atomic adsorbates. Copper surfaces with 10–15 Å thick contaminant films resulting from exposure to the atmosphere exhibited a static friction coefficient of _s = 0.75 ± 0.18. A sharp increase in the friction coefficient was observed when the contaminant layer was reduced to submonolayer thickness by sputtering and for the cleanest Cu(111) surfaces studied the static friction coefficient was _s = 4.4 ± 1.3. To further investigate the tribological effect of submonolayer coverages of surface contamination adhesion experiments were performed using surfaces modified with sulfur adsorbed at coverages in the range _s = 0.0–0.39 ML (saturation). The adhesion coefficient of the clean surfaces (_ad = 0.69 ± 0.20) was markedly reduced by the presence of 0.05 ML of sulfur and decreased monotonically with increasing sulfur coverage to a limiting value of _ad = 0.26 ± 0.07 at _s = 0.39.     

Selection of High-Frequency Relays

The impedance of contacts of relays used as automatic switches in high-frequency (1–10 MHz) dielcometer analyzers was measured. The results of experimental investigations for six types of commercially produced relays are described. The use of a 12 high-frequency relay with an active resistance of closed contacts of one-fifth of that for 55 relay makes it possible to decrease an error component in the dielcometer control over substance compositions with a large and variable conductivity.     

A molecular beam study of the tribological chemistry of dialkyl disulfides

Molecular beam studies carried out in ultrahigh vacuum show that dimethyl disulfide reacts with initially clean iron to evolve methane. The reaction is proposed to proceed via a methyl thiolate intermediate. Reaction ceases at 600 K, an effect that is proposed to be due to the surface being blocked by an overlayer of sulfur and carbon. Reaction recommences above 950 K as sulfur diffuses into the iron. The activation energy for the film-forming reaction is 52.5±2.1 kcal/mol, in good agreement with the activation energy for the growth of FeS films from dimethyl disulfide at higher pressures measured using a microbalance. A depth profile of the film grown in ultrahigh vacuum shows that the sulfur-containing film grows on a Fe+C underlayer. Similar molecular beam experiments with diethyl disulfide suggest the formation of an intermediate ethyl thiolate species which decomposes via a -hydride elimination reaction to evolve ethylene. The activation energy for film growth, in this case, is 60±2.4 kcal/mol. The results of tribological experiments using a pin and v-block apparatus are consistent with FeS forming the anti-seizure film.     

Measurement of the Background Level in the Spectra of Internal-Conversion Electrons Using the МАС-1 Microscope Complex

A method for measuring the spectral lines in an -50 photoemulsion plate with a varying background level is described. The -ray spectrograph of the Joint Institute for Nuclear Research's Laboratory of Nuclear Problems, was used to record the spectra. The plate was exposed to internal-conversion electrons produced by the decay of erbium isotopes (erbium fraction). The spectral measurements were performed using the -1 microscope complex. The distribution of the background level over the plate surface was measured. Using the L-structure of the -ray line of ¹⁶¹Ho with an energy of 175.5 keV as an example, it was shown that the accuracy of the intensity measurements was 10% or better. The accuracy in measuring the background level governed the accuracy in identifying the multipolarity of nuclear transitions. A precision TV system for data readout based on a 768 × 576 pixel CCD matrix provided a measurement accuracy of 0.5 m for both coordinates.     

Part family formation by memory association

Most of the part family formation methods are concerned with how to form the families as opposed to how to identify the families. However, a more appropriate approach would be to identify naturally occurring families since these methods are based on the production flow analysis, which uses already implemented routing data. This paper presents a new approach using the memory association of neural networks to identify naturally existing families. The developed system, Feature-Based Memory Association Network (FBMAN), operates by the exhaustive association approach which deals with the difficult problem of exceptional parts. Comparison with the results generated by other methods proves the effectiveness of FBMAN.     

Error Corrections in a Sampling Sliding Along a Pulse Envelope Based on Decoding Tables

Code combinations of 2 ⁿ symbols +1 and –1 suggested for identification of characteristic features leading edge, trailing edge, maximum, minimum, horizontal portion, start of leading edge, end of leading edge, start of trailing edge, and end of trailing edge in a binary-code envelope of a pulse measured by an eddy-current transducer (ECT) scanning a tested surface generate a group code. This group code ensures for four levels of noise immunity the maximal likelihood in identification of reference sequences distorted by noise. The structure of a product code, which is also generated by the reference fragments, results in a higher capability of correcting for errors in moving samplings of signal envelopes, in particular, it reduces the degree of uncertainty in identification of the most important features of ECT pulses. The paper suggests simple decoding algorithms and regular logical structures that provide a high efficiency of the procedure eliminating errors in binary sequences of coded envelopes.     

The Tribological Properties of Monolayer KCl Films on Iron in Ultrahigh Vacuum: Modeling the Extreme-Pressure Lubricating Interface

The friction coefficients of thin KCl films deposited onto clean iron in ultrahigh vacuum are measured using a tungsten carbide tip. A rapid decrease is found in the friction coefficient from 2 for clean iron to 0.27 ± 0.03 after the deposition of 40 Å of KCl. Based on previous contact resistance measurements, this was proposed to be due to the completion of the first layer of KCl. The first-layer KCl coverage was measured by adsorbing deuterium onto an iron surface partially covered by KCl, where deuterium selectively adsorbs onto the iron. This revealed that the first monolayer is complete after the deposition of 40 Å of KCl and that the first-layer KCl film coverage _KCl ⁽¹⁾ is given by _KCl ⁽¹⁾ = 1 - exp(-0.39±0.02t), where t is the film thickness. XPS data suggest that heating a KCl film to 550 K causes it to wet the surface. This leads to decreases in the friction coefficients for thin KCl films in accord with the idea that friction is reduced by the first monolayer of KCl on iron. Temperature-programmed desorption data indicate that KCl in the first monolayer is 5 kJ/mol more stable than the multilayer consistent with the wetting behavior. Finally, the kinetic data are analyzed to suggest that the first-layer film is 2.6 Å thick.     

The Magnetometric System of the СПРУТ-VI Instrument Package

The magnetometric system of the -VI instrument package installed on board the Mir orbital station in 1999 is described. The system was a fluxgate magnetometer that enabled high-precwasion vector measurements (with a resolution of 0.1 nT for each component) of the magnetic field over a range of ±65000 nT. The operating temperature range of the sensing device was –170 to +80°C and the temperature range of the system electronics was –55 to +60°C. The system was used for studying fluctuations of the Earth's magnetic field and characteristics of various particle formations in near-equatorial and low latitudes as well as calculating the pitch-angle distribution of fluxes of charged particles and determining the exact spatial coordinates of isolated malfunctions in microcircuits.     

Measurements of the Thermal Diffusivity and Thermal Conductivity of Metals Near the Melting Point

A pulsed technique for measuring the thermal diffusivity a and thermal conductivity of spherical samples with an allowance for the spatial–time energy distribution over the laser-beam cross section is described. The measured temperature dependences () and () for solid and liquid tin near the melting point of samples are presented. The a and measurement accuracies are 5 and 15%, respectively.     

An Infrared Camera Based on Schottky Barriers for Daytime Observations of Stars

The daytime-sky background spectrum is analyzed. It is shown that the spectrum has a minimum in the vicinity of 2.5 m, which is close to the position of the peak of the spectral characteristic of elements of an array based on PtSi Schottky barriers. The optical layout of an -26 telescope with a built-in IR camera and an alignment channel is presented. The technique of adjusting the IR camera as a part of the telescope is described. The threshold sensitivity of the system, which consisted of the telescope with a 600-mm-diameter lens and an IR camera based on PtSi Schottky barriers, was experimentally measured in the spectral region of 1.2–3.3 m and was found to be equal to three stellar magnitudes.     

A genetic algorithm for scheduling flexible manufacturing systems

General job shop scheduling and rescheduling with alternative route choices for an FMS environment is addressed in this paper. A genetic algorithm is proposed to derive an optimal combination of priority dispatching rules pdrs (independentpdrs one each for one Work Cell WC), to resolve the conflict among the contending jobs in the Giffler and Thompson GT procedure. The performance is compared with regard to makes-pan criteria and computational time. The optimal WCwise-pdr is proved to be efficient in providing optimal solutions in a reasonable computational time. Also, the proposed GA based heuristic method is extended to revise schedules on the arrival of new jobs, and on the failure of equipment to address the dynamic operation mode of flexible manufacturing systems. An iterative search technique is proposed to find the best route choice for all operations to provide a feasible and optimal solution. The applicability and usefulness of the proposed methodology for the operation and control of FMS in real-time are illustrated with examples. The scope of the genetic search process and future research directions are discussed.     

General Shear-Thinning Dynamics of Confined Fluids

The shear properties for a number of thin fluid films under high pressure were investigated as a function of sliding velocity (shear rate) using the surface forces apparatus. It was found that the relationship between the effective viscosity _eff and shear rate in the shear-thinning regime could be expressed by a simple equation, log_10eff=C-nlog₁₀, where C4.7±0.2 and n0.9±0.1. This equation can be applied to a variety of fluid systems from simple liquids to polymer melts, which transition to glasslike phases in confined geometries. Since the effect of confinement on the slowing down of molecular motions is equivalent to that of decreasing temperature, this universally can be explained using conventional glass-transition theories for bulk fluids. Assuming the confined fluid to be in a state where dynamics are dominated by excluded volume effects, its _eff should correspond to that of the bulk at or near the glass-transition temperature. Thus, characteristic relaxation times in the system should correlate with the time scales of the primary relaxation processes associated with submolecular rearrangements, which are an essential feature of the glass transition and not very different for various fluid materials.     

The Materials Science Complex of the СПРУТ-VI Instrument Package

The materials science complex of the -VI instrument package developed for the Mir space station was designed for studying the effect of factors of outer space and space flight conditions on various construction components. The complex was used to expose materials in both passive and active modes (to obtain current–voltage characteristics of various photoelectric converters of solar batteries) and to assess the isolated-error rate in integrated circuits (IC) under space-flight conditions with the simultaneous monitoring of the radiation environment. The verification of various engineering solutions was also included in the materials science program.     

Improvement of the Method for Detecting Explosives by the Characteristic Nuclear Reactions

In addition to the known nuclear reaction ¹⁴N(n, )¹⁵N, which allows the nitrogen component of explosives to be detected, it is proposed to use the reaction ¹⁶O(n, p)¹⁶N (^–, ) ¹⁶O. The simultaneous employment of these reactions provides a supplementary criterion for detecting explosives.     

The ВД-12НФП Eddy-Current Flaw Detector and Methods for Processing a Measured Signal Produced by a Flaw

The field of application, the features of operation, and the main performance characteristics of a -12 eddy-current flaw detector are considered. Methods of digital data processing for improving the recognition of flaw-produced signals against the background noise are presented.     

Numerical Simulation of a Fusion Power Measurement Using Inelastic Neutron Scattering by Carbon Nuclei

The possibility of using prompt rays from the 4.439-MeV excited level of carbon nuclei in the ¹²C(n, n)¹²C reaction and scattered neutrons for measuring the power of a thermonuclear facility is studied. It is shown that the angular distributions of rays and scattered neutrons can be measured using three -ray spectrometers and three neutron detectors. The detectors must be installed around the carbon sample at angles of 140.8°, 90.0°, and 39.2°. The obtained total cross sections of the scattered-neutron and -ray angular yields are compared to the published data.