Homologue and isomer patterns of polychlorinated dibenzo-p-dioxins and dibenzofurans from phenol precursors: comparison with municipal waste incinerator data

The role of phenol precursors in polychlorinated dibenzo-p-dioxin (PCDD) and dibenzofuran (PCDF) formation in municipal waste incinerators is assessed on the basis of homologue and isomer patterns. Homologue and isomer patterns of PCDD and PCDF congeners formed from phenols both in the gas phase and via particle-mediated reactions were studied in an isothermal flow reactor. A mixture of unsubsitituted phenol and 19 chlorinated phenols in relative concentrations found in a municipal waste incinerator (MWI) stack gas was used for this study. PCDD and PCDF homologue and isomer patterns obtained from the phenol experiments were compared with those observed in MWI data. From the phenol experiments, gas-phase formation at 600-700 degrees C favors PCDF formation whereas particle-mediated formation at 400 degrees C favors PCDD formation. Unsubstituted phenol, which was present in high concentration, played a significant role in the formation of PCDD/F congeners under both sets of experimental conditions. PCDD/F distributions in MWI flue gas and fly ash samples were differentfrom those observed in the phenol experiments, suggesting that direct phenol condensation was not the primary route of PCDD/F formation at the incinerators. Gas-phase phenol condensation is a source of dibenzofuran, with subsequent particle-mediated chlorination resulting in PCDF formation. In the case of PCDD formation, phenol condensation may be responsible for the formation of certain highly chlorinated congeners. In this paper we demonstrate the use of homologue and isomer patterns for PCDD/F formation mechanism attribution in municipal waste incinerators.     

Formation of polychlorinated dibenzo-p-dioxins and dibenzofurans from a mixture of chlorophenols over fly ash: influence of water vapor

Recent efforts have been made to establish readily measurable surrogate compounds, such as chlorophenols, for polychlorinated dibenzo-p-dioxins (PCDDs) and dibenzofurans (PCDFs), that would enable plant operations to limit formation. Despite the extensive studies conducted on PCDDs/Fs formation from chlorophenols, very few studies have been carried out in real combustion conditions with a realistic concentration of precursors and the presence of water. In the present study, low (10(-9) M), stable concentrations of chlorinated phenols that are representative of concentrations of such compounds in municipal waste incinerator (MWI) raw flue gas were used in experiments investigating the formation of PCDDs/Fs over fly ash. Different mixtures of the chlorophenols (CPs) studied (2-chlorophenol, 2,4-dichlorophenol, 2,4,6-trichlorophenol, and 2,3,4,6-tetrachlorophenol) were passed through a bed of oxidized fly ash (carbon-free) and glass beads with and without the presence of water. The chlorophenol reactants used in this study were found to favor PCDD over PCDF formation. The presence of water was observed to considerably reduce the yields of all PCDD/F formed (< 0.3% phenol conversion). The PCDD homologue and isomer distributions were not affected by the presence of water, unlike the PCDF compounds. The major PCDD homologue groups formed were tetra- and penta-, both with or without water in the gas stream. The major PCDF homologue groups were mostly the lower chlorinated ones in the experiments performed in the presence or absence of water. These results contribute to the understanding of PCDD/Fs formation in realistic combustion conditions, including very low concentrations of precursors and the presence of water in the flue gas.     

De novo synthesis of polychlorinated dibenzo-p-dioxins and dibenzofurans on fly ash from a sintering process

Fly ash, collected in the electrostatic precipitator of a sinter plant in Belgium, has been examined and characterized in terms of its behavior with respect to thermal polychlorodibenzo-p-dioxins (PCDD) and polychlorodibenzofurans (PCDF) formation. Thermal experiments of the fly ash were conducted in a flow of air. The temperature was varied from 250 to 450 degrees C, and the reaction time varied from 30 min to 6 h. For comparison, the oxidative degradation of carbon in the fly ash was studied by differential scanning calorimetry (DSC) in the temperature range from 50 to 500 degrees C. Besides the known maximum of formation of PCDD/Fs around 325 degrees C generally found on experiments with incinerator fly ash, a second maximum of formation around 400 degrees C is observed on the sinter fly ash used in this study. DSC measurements on the fly ash show that the oxidative degradation of carbon appears at these two different temperatures confirming that the de novo synthesis on this kind of fly ash take place at two different optimum temperatures. About the reaction time, already after 30 min, an important quantity of PCDD/Fs is formed; the fast increase in PCDD/Fs amount is followed by a slower formation rate between 2 and 4 h. At longer reaction time, the formation slows down, and decomposition reactions become important. Analysis of homologue distribution indicates that the profile of PCDD/Fs is independent of the reaction time but that an increase of the temperature leads to a rise of lower chlorinated species. In all experiments, PCDF are formed preferentially (total PCDF/PCDD ratios larger than 5). The PCDF/PCDD ratio is clearly independent of the reaction time. Concerning the temperature, the apparently better stability of PCDF at high temperature (PCDF/PCDD ratio higher at high temperature) results in the fact of different PCDF/PCDD ratios for the different family and modifications of homologue distribution with the temperature. The isomer distribution shows little reaction time or temperature dependency, which is an argument in favor of a thermodynamic control of the isomer distribution during de novo formation of PCDD/Fs. Differences within the isomer distribution patterns of PCDD/Fs obtained from the laboratory de novo synthesis experiments and the original fly ash, reflecting the formation under the industrial process, suggest a different mechanism of formation in the sinter plant for the PCDD and PCDF. The de novo synthesis is sufficient to explain the PCDF formation in the real process, but synthesis from precursors must play a role for the PCDD formation.     

Distribution of mono to octa-chlorinated PCDD/Fs in fly ash from a municipal solid-waste incinerator

We have estimated the concentration and distribution of the mono to octa-chlorinated congeners of polychlorinated dibenzo-p-dioxins (PCDD) and dibenzofurans (PCDF) in fly ashes at various sampling points in a large-scale municipal solid waste incinerator at Ume?, Sweden, as they cooled from 700 to 170 degrees C. Differences between the ashes were observed, the PCDD homologue profile was found to vary with temperature. The total amount of PCDD and PCDF increased as the temperature decreased in the postcombustion zone. The increase was due to both adsorption to the fly ash and formation of PCDD and PCDF. Mono-to trichlorinated PCDD predominated at high temperatures, whereas hepta- and octachlorinated PCDD predominated at temperatures below 400 degrees C. PCDF predominated over PCDD in the whole temperature range. However,the changes in homologue profile for PCDFwere minor. The isomer distribution within the homologue groups was not changed asthetemperature decreased in the postcombustion zone.     

Kinetic modeling of polychlorinated dibenzo-p-dioxin and dibenzofuran formation based on carbon degradation reactions

Combustion experiments in a laboratory-scale fixed bed reactor were performed to determine the role of temperature and time in polychlorinated dibenzo-p-dioxin (PCDD) and polychlorinated dibenzofuran (PCDF) formation, allowing a global kinetic expression to be written for PCDD/F formation due to soot oxidation in fly ash deposits. Rate constants were calculated for the reactions of carbon degradation, PCDD/F formation, desorption, and degradation. For the first time, values for activation and thermodynamic parameters for the overall reactions have been calculated for PCDD/F formation, desorption, and destruction reactions. Good agreement was found between the calculated rate constants for carbon degradation and for PCDD/F formation, indicating that the two processes have a common rate-determining step. Moreover, PCDD/F formation was found to be still active after long reaction times (24 h). These results points out the importance of carbon deposits in the postcombustion stages that can account for emissions long after their formation (memory effects). The calculated formation rates were 7-15 times higher than those reported in the literature from fly ash-only experiments, indicating the importance of both soot and a continuous source of chlorine. A comparison between full-scale incinerator rates and model calculated rates indicates that our model based on carbon degradation kinetic can be a tool to estimate emissions.     

Thermal degradation of PCDD/F in municipal solid waste ashes in sealed glass ampules

Due to their high concentrations of toxic organic compounds such as polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F), metals, and water-soluble salts, fly ashes are classified as hazardous waste in the European Union and are required to be deposited in controlled landfills. We have shown here that the tetra- to octachlorinated PCDD/F in fly ash can be degraded by thermal treatment. The temperature needed for total degradation of PCDD/F depends on the composition of the fly ash. Its concentrations of unburned carbon and alkaline compounds were found to be important in this respect. Experimental design was used to investigate the effects of varying the temperature, residence time, and atmosphere on the degradation of PCDD/F in three different types of fly ash. The results showed that the three ashes clearly showed different degradation potentials for PCDD/F during thermal treatment. The concentrations of unburned carbon, alkaline species such as CaO and Na2O, and metals such as copper and iron strongly influenced the degradation of PCDD/F. However, the different combinations of pH and amounts of native PCDD/F, unburned carbon, metals (Cu, Fe, Sn and Na), and sulfur in the ashes made it difficult or even impossible to conclude that any single parameter was responsible for the degradation of PCDD/F in these thermal treatment experiments. The decreases observed in all of the experiments are due to dechlorination and/or destruction of PCDD/F: depending on the temperature and ash composition, either of these processes may be the more important.     

Origin of carbon in polychlorinated dioxins and furans formed during sooting combustion

The importance of solid- and gas-phase carbon precursors for the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDDs/Fs) during sooting combustion was investigated in an entrained flow reactor (EFR). Experiments were performed at various methane (CH4) flame equivalence ratios with or without gas-phase chlorine (Cl2) and fly ash, to provide a realistic environment for carbon reactions and PCDD/DF formation. Selected experiments were conducted with labeled 13CH4 and 37Cl2 to investigate the relative roles of different carbon and chlorine species for the formation of PCDD/DF. The presence of soot and ash were the two major factors controlling the PCDD/DF yields. The 16 PCDD/DF homologues as well as other analyzed chlorinated aromatics were formed by reaction pathways that varied with degree of chlorination. The mono- and dichlorinated homologues were formed by gas-phase, catalytic, or noncatalytic flame product reactions, occurring during soot formation in the near flame zone and/or at lower reaction temperatures (<650 degrees C) in the postcombustion zone. Meanwhile, the higher (tri- to octa-) chlorinated homologues were mainly formed in the postcombustion zone (<650 degrees C) by fly ash-catalyzed de novo synthesis of the soot. Of these, the PCDD/DFs were formed from high carbon number (>C12) fragments in the solid soot structure, while the PCDDs, at least in part, were also formed by reaction of two C6 fragments. The tri- to hexachlorinated DD/DF homologues were formed via a relatively fast de novo synthesis occurring during the first minutes of reactions on the continuously formed soot particles, whereas de novo synthesis on an aged soot matrix was the major pathway for the hepta- and octachlorinated congeners.     

Potential role of chlorination pathways in PCDD/F formation in a municipal waste incinerator

The role of chlorination reactions in the formation of polychlorinated dibenzo-p-dioxins (PCDDs) and dibenzofurans (PCDFs) in a municipal waste incinerator was assessed by comparing predicted chlorination isomer patterns with incinerator flue gas measurements. Complete distributions of PCDD and PCDF congeners were obtained from a stoker-type municipal waste incinerator operated under 13 test conditions. Samples were collected from the flue gas prior to the gas cleaning system. While total PCDD/F yields varied by a factor of 5 to 6, the distributions of congeners were similar. A conditional probability model, dependent only on the observed distribution of monochlorinated isomers, was developed to predictthe distributions of polychlorinated isomers formed by chlorination of dibenzo-p-dioxin (DD) and dibenzofuran (DF). Agreement between predicted and measured PCDF isomer distributions was high for all homologues, supporting the hypothesis that DF chlorination can play an important role in the formation of PCDF byproducts. The PCDD isomer distributions, on the other hand, did not agree well with model predictions, suggesting that DD chlorination was not a dominant PCDD formation mechanism at this incinerator. This work demonstrates the use of PCDD/F isomer patterns for testing formation mechanism hypotheses, and the findings are consistent with those from other municipal waste combustion studies.     

PCDD/F adsorption and destruction in the flue gas streams of MWI and MSP via Cu and Fe catalysts supported on carbon

Catalytic destruction has been applied to control polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs) emissions from different facilities. The cost of carbon-based catalysts is considerably lower than that of the metal oxide or zeolite-based catalysts used in the selective catalytic reduction (SCR) system. In this study, destruction and adsorption efficiencies of PCDD/Fs achieved with Cu/C and Fe/C catalysts from flue gas streams of a metal smelting plant (MSP) and a large-scale municipal waste incinerator (MWI), respectively, are evaluated via the pilot-scale catalytic reactor system (PCRS). The results indicate that Cu and Fe catalysts supported on carbon surface are capable of decomposing and adsorbing PCDD/ Fs from gas streams. In the testing sources of MSP and MWI, the PCDD/F removal efficiencies achieved with Cu/C catalyst at 250 degrees C reach 96%, however, the destruction efficiencies are negative (-1,390% and -112%, respectively) due to significant PCDD/F formation on catalyst promoted by copper. In addition, Fe/C catalyst is of higher removal and destruction efficiencies compared with Cu/C catalyst in both testing sources. The removal efficiencies of PCDD/Fs achieved with Fe/C catalyst are 97 and 94% for MSP and MWI, respectively, whereas the destruction efficiencies are both higher than 70%. Decrease of PCDD/F destruction efficiency and increase of adsorption efficiency with increasing chlorination of dioxin congeners is also observed in the test via three-layer Fe/C catalyst. Furthermore, the mass of 2,3,7,8-PCDD/Fs retained on catalyst decreases on the order of first to third layer of catalyst. Each gram Fe/C catalyst in first layer adsorbs 10.9, 6.91, and 3.04 ng 2,3,7,8-PCDD/Fs in 100 min testing duration as the operating temperature is controlled at 150, 200, and 250 degrees C, respectively.     

PCDD/F TEQ indicators and their mechanistic implications

Stack gas samples from two incinerator facilities with different operating conditions were investigated to understand how indicators of toxic equivalency (TEQ) from among the 210 polychlorinated dibenzo-p-dioxin/furan (PCDD/F) isomers varied. This effort was motivated by the need to find more easily monitored indicator compound(s) of TEQ and to reconcile the varying indicator compounds reported in the literature. The measured isomer patterns were compared with those expected from known formation mechanisms to identify the dominant mechanism(s) and explain why certain compounds are relevant TEQ indicators. Despite differences in the facility types and operating conditions, a common pattern was found for the highly chlorinated (4Cl and higher) PCDDs/Fs. A combination of chlorination/dechlorination reactions as the dominant formation mechanism for PCDF was consistent with the observed isomer patterns, whereas condensation reactions of phenolic precursors appeared to be responsible for PCDD formation. PCDF isomers, ratherthan the PCDD isomers, were more closely related to the TEQ measure, likely because the chlorination mechanism favors 2,3,7,8-Cl-substitution more than the phenol condensation mechanism. Unlike highly chlorinated PCDD/F isomer patterns, less chlorinated PCDD/F patterns (especially, mono- and di-CDF) were sensitive to operating conditions and facility type. Competing formation mechanisms were inferred from the variation of observed isomer distribution patterns; this sensitivity resulted in relatively low correlations of these isomers with PCDD/F TEQ values. This suggests that any use of the low-chlorinated compounds as TEQ indicators for online monitoring processes are likely best suited for plant-specific, rather than universal, applications. In addition to many of the highly chlorinated (penta-CDF, hexa-, and heptaCDD/F) isomers being identified as strong TEQ indicators, 1 of 12 (8%), 5 of 17 (29%), and 5 of 28 (18%) of the separable tri-CDD, tri-CDF, and tetra-CDF isomers, respectively, were identified as strong (R2 > 0.7) TEQ indicators in both incinerators.     

Formation of dioxins in the catalytic combustion of chlorobenzene and a micropollutant-like mixture on Pt/gamma-Al2O3

Catalytic combustion over a 2 wt % Pt/gamma-Al2O3 catalyst of chlorobenzene (PhCl) and of a micropollutant-like mixture representative for a primary combustion offgas has been investigated. Typical conditions were 1000-1500 ppm of organics in the inflow, contact times approximately 0.3 s, 16% O2 in nitrogen at approximately 1 bar, and temperature range 200-550 degrees C. PhCl reacts considerably slower than when processing Cl-free compounds such as heptane. At intermediate temperatures--and incomplete conversion--byproducts are formed, especially polychlorobenzenes (PhClx). These are accompanied by polychlorinated dibenzo-p-dioxins (PCDDs) and dibenzofurans (PCDFs) at levels of about 10(-6) relative to PhClx. Additional HCI--made by co-reacting PhCl with tert-butylchloride--leads to much higher levels of PhClx and PCDD/Fs. Using the micropollutant-like mixture, the total chlorine input is reduced almost 20-fold, but it nevertheless leads to a 30-fold higher PCDD/F output. This is ascribed to reaction of the small amounts of (chloro)phenols in the mixture. The congener/isomer patterns of the PCDD/Fs for the mixture and with PhCl per se are quite comparable with those found in emissions from incinerators. As carbon is not present nor formed on the catalyst surface, de-novo formation therefrom cannot be involved. Rather condensation of phenolic entities or like precursors must have occurred. Consequences and options to ensure safe application are briefly discussed as well.     

Prevention of PCDD/F formation and minimization of their emission at the stack of a secondary aluminum casting plant

Results of an extensive 5 year study on a full-scale plant with the specific aim to investigate polychlorinated dibenzo-p-dioxin (PCDD) and polychlorinated dibenzo furan (PCDF) formation and release in a secondary aluminum casting plant are reported. PCDD and PCDF concentrations were evaluated for all the gaseous and solid streams (no liquid stream was present) as well as for the flue gas upstream and downstream of every single unit of the flue gas cleaning system. The study highlights PCDD and PCDF formation particularly in the narrow 320-360 degrees C range. To prevent formation reactions and/or minimize PCDD and PCDF concentration at the stack, effects of the fabric filter substitution, a quenching chamber and a postcombustor installation together with working conditions are investigated. The flue gas cleaning system results in PCDD and PCDF emission at stack of 0.1-0.2 ng I-TEQ/N m3 and in a mass flow of 250-550 nmol/h. The total PCDD and PCDF release into the environment is 0.06 g I-TEQ/yr and the corresponding emission factor, 0.35 microg I-TEQ/ton. It is shown that the global effects of the technological innovation on the reaction mechanisms are the prevention of PCDD/F formation by de novo synthesis and the minimization of their emission.     

Formation of dioxins from combustion micropollutants over MSWI fly ash

Formation of polychlorinated dibenzofurans and dibenzo-p-dioxins (PCDD/Fs) from a model mixture of products of incomplete combustion (PICs) representative of municipal solid waste incineration (MSWI) flue gases, over a fixed bed of MSWI fly ash has been investigated. For comparison, a single model compound (chlorobenzene) was also briefly studied. A newly developed lab-scale system enabled the application of (very) low and stable concentrations of organic substances--of 10(-6) M or less-to approach realistic conditions. Samples taken at several time intervals allowed the observation of changes in rates and patterns due to depletion of the carbon in fly ash. The model flue gas continuously produced PCDDs and PCDFs after the de novo reaction had ceased to occur. Dioxin output levels are comparable to those of "old" MSW incinerators. Replacing the PIC trace constituent phenol by its fully 13C-labeled analogue led to, e.g., PCDD with one labeled ring as prominent product, meaning that the formation is about first order in phenol, contrary to earlier assumptions. The meaning of the results for the formation of dioxins in the MSWI boiler is discussed.     

Severe PCDD/F and PBDD/F pollution in air around an electronic waste dismantling area in China

The presence of chlorinated and brominated compounds in electronic waste (EW) results in the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and polybrominated dibenzo-p-dioxins and dibenzofurans (PBDD/Fs) during the EW dismantling process. In this study, we investigated the dioxins present in ambient air around the EW dismantling area Guiyu in Guangdong, China. Atmospheric PCDD/F (tetra to octa) abundances and toxic equivalent (TEQ) values were 64.9-2365 pg/m3 and 0.909-48.9 pg of W-TEQ/m3, respectively; these are the highest documented values of these compounds found in ambient air in the world. PBDD/Fs (eight 2,3,7,8-substituted congeners) were also found at high pollution levels (concentrations of 8.124-61 pg/m3 and 1.6-2104 pg of I-TEQ/m3). Profiles of the 2,3,7,8-PCDD/F homologues in the air of Guiyu differed from typical urban air patterns reported in the literature, and the concentration of homologues increased with the chlorination degree of 2,3,7,8-PCDD/Fs except for OCDF. The severe dioxin pollution present in Guiyu substantially influences the adjacent area of Chendian, where atmospheric PCDD/F and 2,3,7,8-PBDD/F levels are higher than those of common urban areas in the world. Our tentative inhalation risk assessment showed that residents in Guiyu are at a high risk of exposure to dioxins. The total PCDD/F intake doses far exceed the WHO 1998 tolerable daily intake limit of 1-4 pg of W-TEQ kg(-1) day(-1).     

Occurrence and destruction of PAHs,PCBs, CIPhs,CIBzs, and PCDD/Fs in ash from gasification of straw

Two experiments were performed with an atmospheric circulating fluidized bed gasifier (ACFBG), the first with pelletized straw and the second with loose straw, to investigate the occurrence of polycyclic aromatic hydrocarbons (PAHs), chlorophenols (CIPhs), polychlorinated biphenyls (PCBs), polychlorinated benzenes (ClBzs), polychlorinated dibenzo-p-dioxins (PCDDs), and polychlorinated dibenzofurans (PCDFs) in the bottom ash and fly ash formed during gasification. Only PAHs were present in large amounts, and only in the fly ash, ranging from 300 to 555 mg/kg ash in the tests with pelletized straw and from 73 to 118 mg/kg ash in those with loose straw. These amounts are so high that environmentally safe disposal or reuse of the ash would be difficult, so the development of a technique to handle the problem was included in the project. The method investigated was to burn the fly ash in a circulating fluidized bed (CFB) boiler in order to destroy the PAHs. This worked surprisingly well, eliminating 99% of the PAHs, without any further formation of the other harmful organic compounds analyzed. Thus, this method could actually be useful in practice. Especially the fact that the formation of PCDD/Fs was minimal during gasification and further treatment of the ash in the CFB boiler makes the gasification technique highly competitive relative to conventional combustion methods.     

Partitioning of CPs, PCDEs, and PCDD/Fs between particulate and experimentally enhanced dissolved natural organic matter in a contaminated soil

We determined the distribution of hydrophobic organic contaminants (HOCs) to fractions of natural organic matter in a soil contaminated by chlorophenol wood preservatives more than 30 years ago. The concentration of dissolved organic matter (DOM) was enhanced in soil suspensions by raising pH to 6.8-9.1. After 48 h of desorption/equilibration, the DOM fraction was separated from the particulate organic matter (POM) of the soil by filtration. In the next step, DOM was flocculated by Al-nitrate, and free concentrations of HOCs were determined in the aqueous phase. The HOCs associated with DOM and POM were extracted with toluene. No significant differences in gross carbon chemistry were detected between DOM and POM, using X-ray photoelectron spectroscopy (XPS). Normalized to organic C, chlorophenols (CPs) showed a similar degree of partitioning between DOM and POM, whereas the partitioning of polychlorinated diphenyl ethers (PCDEs), polychlorinated dibenzo-p-dioxins, and furans (PCDD/Fs) was highly shifted toward POM. The partitioning to POM, relative to DOM, increased in the order PCDE < PCDF < PCDD, reflecting the hydrophobicity of the compounds.     

In situ formed soot deposit as a carbon source for polychlorinated dibenzo-p-dioxins and dibenzofurans

The aim of this study was to investigate the role of in situ formed soot deposits generated during a combustion process for the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDDs/Fs). In situ formed soot deposits were generated in an entrained flow reactor by using a sooting methane (CH4) flame (sooting phase), with or without chlorine doped into the flame, and fly ash added into the gas phase. The presence of fly ash in the soot deposit was found to be critical, as a catalyst for formation and/or a chlorinating agent. The presence of chlorinated aromatic structures in the soot matrix was not enough to promote de novo formation of PCDDs/Fs without the presence of fly ash. PCDFs were formed via direct release of the molecule backbone structure from the soot. PCDDs were formed via a similar mechanism as well as an equally important formation pathway of condensation reactions of C6 compounds. The formation rate of the soot/ash depositwas still at half its original activity 34 h after the deposits were formed, suggesting a persistent de novo formation occurring for a long time after the sooting incidences (memory effect).     

Emission of nonchlorinated and chlorinated aromatics in the flue gas of incineration plants during and after transient disturbances of combustion conditions: delayed emission effects

The profiles of different products of incomplete combustion (PIC) in the flue gas of a 1 MW pilot combustion facility were investigated under normal steady-state and disturbed combustion conditions. The behavior of emission profiles after disturbed combustion conditions was investigated in order to obtain a better understanding of emission memory effects. Highly time-resolved, quantitative on-line measurements of several aromatic species down to low ppbv or higher pptv concentrations were performed by a mobile resonance-enhanced multiphoton ionization time-of-flight mass spectrometer. Conventional analytical methods (gas chromatography-mass spectrometry and high-performance liquid chromatography) were also applied for measurement of polycyclic aromatic hydrocarbons (PAH) and polychlorinated dibenzo-p-dioxins and -furans (PCDD/F). The sampling point was located in the high-temperature region of the plant at the outlet of the post-combustion chamber at temperatures between 650 and 880 degrees C, prior to any emission reduction devices. The investigation pointed out that after a short phase of disturbed combustion conditions, e.g., due to process changes, transient puffs, or malfunctions, the composition of combustion byproducts in the flue gas can be changed drastically for a very long time ("memory emission" effect). It is suggested that carbonaceous layers, deposited on the inner walls in the high-temperature zone of the plant, might be responsible for the observed memory emission of some PAH species. Drastic changes in the profiles of the PCDD/F homologues were also observed during memory emission conditions. The PAH memory most likely is due to pyrolytic degradation of the carbonaceous layers, while the altered PCDD/F homologue pattern may be mediated by the high catalytic activity of the freshly formed deposit layers. Finally, it should be emphasized that a rich pattern of aromatic species, including PCDD/F, was found in a temperature regime well above the typical temperature window (approximately 300 degrees C) for de novo PCDD/F formation.     

Near-real-time combustion monitoring for PCDD/PCDF indicators by GC-REMPI-TOFMS

The boiler exit flue gas of a municipal waste combustor was sampled to evaluate an online monitoring system for chlorobenzene congeners as indicators of polychlorinated dibenzodioxin and dibenzofuran (PCDD/PCDF) concentrations. Continuous measurements of chlorobenzene congeners using gas chromatography coupled to a resonance-enhanced multiphoton ionization - time-of-flight mass spectrometry (GC-REMPI-TOFMS) system were compared over 5-min periods with conventional sampling methods for PCDD/PCDF. Three pairs of values were taken every hour over a period of three days to characterize the combustor's response to transient operating conditions (shutdowns and startups). Isolation of specific chlorobenzene congeners from other same-mass compounds was accomplished by using a GC column separator ahead of the REMPI-TOFMS. The 50-fold variation of PCDD/PCDF concentration was paralleled by similar changes in monitored compounds of 1,4-dichlorobenzene, 1,2,4-trichlorobenzene, 1,2,3-trichlorobenzene, and 1,2,4,5-tetrachlorobenzene. A correlation of R = 0.85 and 0.89 was established between 40 pairs of simultaneous 5-min GC-REMPI-TOFMS measurements of 1,2,4-trichlorobenzene and 5 min conventional sampling and analysis for the TEQ and Total measures of PCDD/PCDF, respectively. The GC-REMPI-TOFMS system can be used to provide frequent measures of correlative PCDD/PCDF concentration thereby allowing for an understanding of measures to minimize PCDD/PCDF formation and develop operational feedback to limit emissions.     

Temperature-dependent formation of polychlorinated naphthalenes and dibenzofurans from chlorophenols

To investigate the gas-phase formation of polychlorinated naphthalenes (PCNs) and dibenzofurans (PCDFs) from chlorinated phenols in combustion exhaust gas, experiments were performed with each of the three chlorophenols in a laminar flow reactor over the range of 550-750 degrees C under oxidative conditions. Maximum PCN and PCDF yields were observed between 625 and 725 degrees C. The degree of chlorination of naphthalene and dibenzofuran products decreased as temperature increased, and on average, the naphthalene congeners were less chlorinated than the dibenzofuran congeners. Congener distributions are consistent with proposed PCN and PCDF formation pathways, both involving phenoxy radical coupling at unchlorinated ortho-carbon sites to form a dihydroxybiphenyl keto tautomer intermediate. Tautomerization of this intermediate and subsequent fusion via H2O loss results in PCDF formation, whereas CO elimination and subsequent fusion with hydrogen and/or chlorine loss leads to PCN formation. PCDF isomer distributions were found to be weakly dependent on temperature. PCN isomer distributions were found to be more temperature sensitive, however, with selectivity to particular isomers decreasing with increasing temperature. These results contribute to the understanding of PCN and PCDF formation in combustion and provide information on how to predict and minimize these emissions.