Enhanced activity of metal oxide-doped Ga2O3–Al2O3 for NO reduction by propene

Effect of additives, In₂O₃, SnO₂, CoO, CuO and Ag, on the catalytic performance of Ga₂O₃–Al₂O₃ prepared by sol–gel method for the selective reduction of NO with propene in the presence of oxygen was studied. As for the reaction in the absence of H₂O, CoO, CuO and Ag showed good additive effect. When H₂O was added to the reaction gas, the activity of CoO-, CuO- and Ag-doped Ga₂O₃–Al₂O₃ was depressed considerably, while an intensifying effect of H₂O was observed for In₂O₃- and SnO₂-doped Ga₂O₃–Al₂O₃. Of several metal oxide additives, In₂O₃-doped Ga₂O₃–Al₂O₃ showed the highest activity for NO reduction by propene in the presence of H₂O. Kinetic studies on NO reduction over In₂O₃–Ga₂O₃–Al₂O₃ revealed that the rate-determining step in the absence of H₂O is the reaction of NO₂ formed on Ga₂O₃–Al₂O₃ with C₃H₆-derived species, whereas that in the presence of H₂O is the formation of C₃H₆-derived species. We presumed the reason for the promotional effect of H₂O as follows: the rate for the formation of C₃H₆-derived species in the presence of H₂O is sufficiently fast compared with that for the reaction of NO₂ with C₃H₆-derived species in the absence of H₂O. Although the retarding effect of SO₂ on the activity was observed for all of the catalysts, SnO₂–Ga₂O₃–Al₂O₃ showed still relatively high activity in the lower temperature region.     

铈锆固溶体CexZr1-xO2上H2S的选择性催化氧化性能

采用共沉淀法合成一系列具有不同Ce/Zr物质的量比的铈锆固溶体Ce_xZr_1-xO₂,考察Ce/Zr比例对H₂S选择氧化反应催化活性的影响。通过XRD、BET、Raman、XPS、CO₂-TPD、O₂-TPD、H₂-TPR等手段对铈锆固溶体的晶体结构、表面性质、碱性位以及氧化还原性等进行表征。结果表明,所有的铈锆固溶体催化剂均可以在化学计量比的氧气下具有优良的低温催化活性,催化活性随着Ce/Zr比例的提高而增加,其中Ce_0.9Zr_0.1O₂活性最高,(160~260) ℃转化率均保持在95%以上,在180 ℃时硫收率可达到97%,这主要是因为Ce_0.9Zr_0.1O₂具有最多的中度碱性位、活性位数量和强的氧化还原性。同时推测Ce⁴⁺为催化反应的活性位,并遵循氧化还原机理。此外,催化剂的失活主要是由于催化剂表面生成硫酸盐物种,消耗了活性组分Ce⁴⁺。     

Coke study on MgO-promoted Ni/Al2O3 catalyst in combined H2O and CO2 reforming of methane for gas to liquid (GTL) process

MgO-promoted Ni/Al₂O₃ catalysts have been investigated with respect to catalytic activity and coke formation in combined steam and carbon dioxide reforming of methane (CSCRM) to develop a highly active and stable catalyst for gas to liquid (GTL) processes. Ni/Al₂O₃ catalysts were promoted through varying the MgO content by the incipient wetness method. X-ray diffraction (XRD), BET surface area, H₂-temperature programmed reduction (TPR), H₂-chemisorption and CO₂-temperature programmed desorption (TPD) were used to observe the characteristics of the prepared catalysts. The coke formation and amount in used catalysts were examined by SEM and TGA, respectively. H₂/CO ratio of 2 was achieved in CSCRM by controlling the feed H₂O/CO₂ ratio. The catalysts prepared with 20 wt.% MgO exhibit the highest catalytic performance and have high coke resistance in CSCRM. MgO promotion forms MgAl₂O₄ spinel phase, which is stable at high temperatures and effectively prevents coke formation by increasing the CO₂ adsorption due to the increase in base strength on the surface of catalyst.     

Selective oxidation of propylene to acrolein over supported V2O5/Nb2O5 catalysts: An in situ Raman, IR, TPSR and kinetic study

The vapor-phase selective oxidation of propylene (H₂CCHCH₃) to acrolein (H₂CCHCHO) was investigated over supported V₂O₅/Nb₂O₅ catalysts. The catalysts were synthesized by incipient wetness impregnation of V-isopropoxide/isopropanol solutions and calcination at 450 °C. The catalytic active vanadia component was shown by in situ Raman spectroscopy to be 100% dispersed as surface VO_x species on the Nb₂O₅ support in the sub-monolayer region (<8.4 V/nm²). Surface allyl species (H₂CCHCH_2*) were observed with in situ FT-IR to be the most abundant reaction intermediates. The acrolein formation kinetics and selectivity were strongly dependent on the surface VO_x coverage. Two surface VO_x sites were found to participate in the selective oxidation of propylene to acrolein. The reaction kinetics followed a Langmuir–Hinshelwood mechanism with first-order in propylene and half-order in O₂ partial pressures. C₃H₆-TPSR spectroscopy studies also revealed that the lattice oxygen from the catalyst was not capable of selectively oxidizing propylene to acrolein and that the presence of gas phase molecular O₂ was critical for maintaining the surface VO_x species in the fully oxidized state. The catalytic active site for this selective oxidation reaction involves the bridging VONb support bond.     

Improvement of catalytic activity and sulfur-resistance of Ag/TiO2–Al2O3 for NO reduction with propene under lean burn conditions

Ag-based catalysts supported on various metal oxides, Al₂O₃, TiO₂, and TiO₂–Al₂O₃, were prepared by the sol–gel method. The effect of SO₂ on catalytic activity was investigated for NO reduction with propene under lean burn condition. The results showed the catalytic activities were greatly enhanced on Ag/TiO₂–Al₂O₃ in comparison to Ag/Al₂O₃ and Ag/TiO₂, especially in the low temperature region. Application of different characterization techniques revealed that the activity enhancement was correlated with the properties of the support material. Silver was highly dispersed over the amorphous system of TiO₂–Al₂O₃. NO₃⁻ rather than NO₂⁻ or NOx reacted with the carboxylate species to form CN or NCO. NO₂ was the predominant desorption species in the temperature programmed desorption (TPD) of NO on Ag/TiO₂–Al₂O₃. More amount of formate (HCOO⁻) and CN were generated on the Ag/TiO₂–Al₂O₃ catalyst than the Ag/Al₂O₃ catalyst, due to an increased number of Lewis acid sites. Sulfate species, resulted from SO₂ oxidation, played dual roles on catalytic activity. On aged samples, the slow decomposition of accumulated sulfate species on catalyst surface led to poor NO conversion due to the blockage of these species on active sites. On the other hand, catalytic activity was greatly enhanced in the low temperature region because of the enhanced intensity of Lewis acid site caused by the adsorbed sulfate species. The rate of sulfate accumulation on the Ag/TiO₂–Al₂O₃ system was relatively slow. As a consequence, the system showed superior capability for selective adsorption of NO and SO₂ toleration to the Ag/Al₂O₃ catalyst.     

The role of lanthana loading on the catalytic properties of Pd/Al2O3-La2O3 in the NO reduction with H2

The role of La₂O₃ loading in Pd/Al₂O₃-La₂O₃ prepared by sol–gel on the catalytic properties in the NO reduction with H₂ was studied. The catalysts were characterized by N₂ physisorption, temperature-programmed reduction, differential thermal analysis, temperature-programmed oxidation and temperature-programmed desorption of NO.

The physicochemical properties of Pd catalysts as well as the catalytic activity and selectivity are modified by La₂O₃ inclusion. The selectivity depends on the NO/H₂ molar ratio (GHSV = 72,000 h⁻¹) and the extent of interaction between Pd and La₂O₃. At NO/H₂ = 0.5, the catalysts show high N₂ selectivity (60–75%) at temperatures lower than 250 °C. For NO/H₂ = 1, the N₂ selectivity is almost 100% mainly for high temperatures, and even in the presence of 10% H₂O vapor. The high N₂ selectivity indicates a high capability of the catalysts to dissociate NO upon adsorption. This property is attributed to the creation of new adsorption sites through the formation of a surface PdO_x phase interacting with La₂O₃. The formation of this phase is favored by the spreading of PdO promoted by La₂O₃. DTA shows that the phase transformation takes place at temperatures of 280–350 °C, while TPO indicates that this phase transformation is related to the oxidation process of PdO: in the case of Pd/Al₂O₃ the O₂ uptake is consistent with the oxidation of PdO to PdO₂, and when La₂O₃ is present the O₂ uptake exceeds that amount (1.5 times). La₂O₃ in Pd catalysts promotes also the oxidation of Pd and dissociative adsorption of NO mainly at low temperatures (<250 °C) favoring the formation of N₂.     

The mechanism of SO2 effect on NO reduction with propene over In2O3/Al2O3 catalyst

An In₂O₃/Al₂O₃ catalyst shows high activity for the selective catalytic reduction of NO with propene in the presence of oxygen. The presence of SO₂ in feed gas suppressed the catalytic activity dramatically at high temperatures; however it was enhanced in the low temperature range of 473–573 K. In TPD and FT-IR studies, the formation of sulfate species on the surface of the catalyst caused an inhibition of NO_X adsorption sites, and the absorbance ability of NO was suppressed by the presence of SO₂, and the amount of ad-NO₃⁻ species decreased obviously. This leads to a decrease of catalytic activity at higher temperatures. However, addition of SO₂ enhanced the formation of carboxylate and formate species, which can explain the promotional effect of SO₂ at low temperature, because active C₃H₆ (partially oxidized C₃H₆) is crucial at low temperature.     

Surface and catalytic properties of Cr2O3/MgO system doped with manganese and cobalt oxides

The effects of cobalt and manganese oxides-doping on surface and catalytic properties of Cr₂O₃/MgO system have been investigated. The dopant concentration was changed between 1 and 5 mol% cobalt and manganese oxides. Pure and variously doped solids were subjected to heat treatment at 400 and 700 °C. The techniques employed were X-ray diffraction (XRD), nitrogen adsorption at –196 °C, catalytic conversion of iso-propanol at 200–400 °C using flow technique and catalytic decomposition of H₂O₂ at 20–40 °C. The results revealed that the doping process of the system investigated followed by calcinations at 400 or 700 °C, enhanced the solid–solid interactions between catalyst constituents yielding (-MgCrO₄, β-MgCrO₄) and MgCr₂O₄, respectively. Furthermore, manganese and cobalt oxide-doping for Cr₂O₃/MgO system increased its catalytic activity much towards H₂O₂-decomposition. The increase was, however, more pronounced in the case of manganese-doping. Opposite results have been observed in the case of iso-propanol conversion, which proceeds via dehydrogenation and dehydration reaction. The S_BET of the investigated system was found to decrease by increasing the dopant concentration. The doping process did not modify the activation energy of the catalyzed reaction, but rather changed the concentration of the catalytically active constituents without changing their energetic nature.     

Combined effect of H2O and SO2 on V2O5/AC catalysts for NO reduction with ammonia at lower temperatures

Combined effect of H₂O and SO₂ on V₂O₅/AC the activity of catalyst for selective catalytic reduction (SCR) of NO with NH₃ at lower temperatures was studied. In the absence of SO₂, H₂O inhibits the catalytic activity, which may be attributed to competitive adsorption of H₂O and reactants (NO and/or NH₃). Although SO₂ promotes the SCR activity of the V₂O₅/AC catalyst in the absence of H₂O, it speeds the deactivation of the catalyst in the presence of H₂O. The dual effect of SO₂ is attributed to the SO₄²⁻ formed on the catalyst surface, which stays as ammonium-sulfate salts on the catalyst surface. In the absence of H₂O, a small amount of ammonium-sulfate salts deposits on the surface of the catalyst, which promote the SCR activity; in the presence of H₂O, however, the deposition rate of ammonium-sulfate salts is much greater, which results in blocking of the catalyst pores and deactivates the catalyst. Decreasing V₂O₅ loading decreases the deactivation rate of the catalyst. The catalyst can be used stably at a space velocity of 9000 h⁻¹ and temperature of 250 °C.     

Low-temperature H2-SCR of NO on a novel Pt/MgO-CeO2 catalyst

The selective catalytic reduction of NO by H₂ under strongly oxidizing conditions (H₂-SCR) in the low-temperature range of 100–200 °C has been studied over Pt supported on a series of metal oxides (e.g., La₂O₃, MgO, Y₂O₃, CaO, CeO₂, TiO₂, SiO₂ and MgO-CeO₂). The Pt/MgO and Pt/CeO₂ solids showed the best catalytic behavior with respect to N₂ yield and the widest temperature window of operation compared with the other single metal oxide-supported Pt solids. An optimum 50 wt% MgO-50wt% CeO₂ support composition and 0.3 wt% Pt loading (in the 0.1–2.0 wt% range) were found in terms of specific reaction rate of N₂ production (mols N₂/g_cat s). High NO conversions (70–95%) and N₂ selectivities (80–85%) were also obtained in the 100–200 °C range at a GHSV of 80,000 h⁻¹ with the lowest 0.1 wt% Pt loading and using a feed stream of 0.25 vol% NO, 1 vol% H₂, 5 vol% O₂ and He as balance gas. Addition of 5 vol% H₂O in the latter feed stream had a positive influence on the catalytic performance and practically no effect on the stability of the 0.1 wt% Pt/MgO-CeO₂ during 24 h on reaction stream. Moreover, the latter catalytic system exhibited a high stability in the presence of 25–40 ppm SO₂ in the feed stream following a given support pretreatment. N₂ selectivity values in the 80–85% range were obtained over the 0.1 wt% Pt/MgO-CeO₂ catalyst in the 100–200 °C range in the presence of water and SO₂ in the feed stream. The above-mentioned results led to the obtainment of patents for the commercial exploitation of Pt/MgO-CeO₂ catalyst towards a new NO_x control technology in the low-temperature range of 100–200 °C using H₂ as reducing agent. Temperature-programmed desorption (TPD) of NO, and transient titration of the adsorbed surface intermediate NO_x species with H₂ experiments, following reaction, have revealed important information towards the understanding of basic mechanistic issues of the present catalytic system (e.g., surface coverage, number and location of active NO_x intermediate species, NO_x spillover).     

Generation of H2O2 from H2 and O2 over zeolite beta containing Pd and heterogenized organic compounds

The catalytic generation of H₂O₂ from H₂ and O₂ has been studied over zeolite beta-supported Pd and zeolite beta-adsorbed organic compounds such as 1,4-benzoquinone (BQ), hydroquinone (HQ), azobenzene (AB) and hydrazobenzene (HAB). According to catalytic results, zeolite beta-supported Pd catalysts display effective performance relative to those prepared from other types of zeolites reported and Pd-loaded zeolite beta-adsorbed HQ catalysts show enhanced activity compared to zeolite beta-supported Pd catalysts. In situ UV–Vis spectroscopic study indicates that HQ can readily be converted to BQ reversibly under H₂ and air inside zeolite beta only in the presence of Pd. The results suggest that HQ acts as a strong hydrogen transfer agent to promote the production of H₂O₂ from H₂ and O₂ in cooperation with a Pd catalyst. By contrast, adsorption of BQ, AB and HAB induces suppression of the catalytic properties of Pd/zeolite beta.     

Catalytic reduction of SO2 over supported transition-metal oxide catalysts with C2H4 as a reducing agent

This work investigates performances of supported transition-metal oxide catalysts for the catalytic reduction of SO₂ with C₂H₄ as a reducing agent. Experimental results indicate that the active species, the support, the feed ratio of C₂H₄/SO₂, and pretreatment are all important factors affecting catalyst activity. Fe₂O₃/γ-Al₂O₃ was found to be the most active catalyst among six γ-Al₂O₃-supported metal oxide catalysts tested. With Fe₂O₃ as the active species, of the supports tested, CeO₂ is the most suitable one. Using this Fe₂O₃/CeO₂ catalyst, we found that the optimal Fe content is 10 wt.%, the optimal feed ratio of C₂H₄/SO₂ is 1:1, and the catalyst presulfidized by H₂+H₂S exhibits a higher performance than those pretreated with H₂ or He. Although the feed concentrations of C₂H₄:SO₂ being 3000:3000 ppm provide a higher conversion of SO₂, the sulfur yield decreases drastically at temperatures above 300 °C. With higher feed concentrations, maximum yield appears at higher temperatures. The C₂H₄ temperature-programmed desorption (C₂H₄-TPD) and SO₂-TPD desorption patterns illustrate that Fe₂O₃/CeO₂ can adsorb and desorb C₂H₄ and SO₂ more easily than can Fe₂O₃/γ-Al₂O₃. Moreover, the SO₂-TPD patterns further show that Fe₂O₃/γ-Al₂O₃ is more seriously inhibited by SO₂. These findings may properly explain why Fe₂O₃/CeO₂ has a higher activity for the reduction of SO₂.     

ZrOCl_2-H_2SO_4/γ-Al_2O_3催化剂的制备及对1-丁烯齐聚反应的催化性能

以γ-Al_2O_3为载体,负载Zr OCl_2和H_2SO_4制备Zr OCl_2-H_2SO_4/γ-Al_2O_3催化剂,并用于1-丁烯齐聚反应。采用气相色谱在线分析,确定产物组成,考察制备条件对催化剂催化活性的影响,通过1-丁烯转化率和主产物选择性确定适宜的反应条件。结果表明,在Zr OCl_2和H_2SO_4负载质量分数为4.5%和焙烧温度500℃条件下制备的催化剂,在反应温度140℃、1-丁烯液时空速2 h-1和N2分压1.4 MPa条件下,表现出较好的催化活性,1-丁烯转化率96.77%,产物以二聚体(C8)为主,选择性85.99%。该催化剂失活后容易再生,且催化活性良好,1-丁烯转化率92.73%,C8选择性86.73%。     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Bound-state Ni species — a superior form in Ni-based catalyst for CH4/CO2 reforming

The effects of nickel loading, calcination temperature, support, and basic additives on Ni-based catalyst structure and reactivity for CH₄ reforming with CO₂ were investigated. The results show that the structure of the nickel active phase strongly depends on the interactions of the metal and the support, which are related to the support properties, the additives and the preparation conditions. “Free” Ni species can be formed when the interaction is weak and their mobility makes them easily deactivated by coking and sintering. The effect of strong metal-support interaction (SMSI effect) is different for various supports. The formation of solid solution of Ni–Mg–O₂ and the blocking of TiO_x by the partially reduced TiO₂ can both decrease the availability of Ni active sites in Ni/MgO and Ni/TiO₂. The spinel NiAl₂O₄ formed in Ni/γ-Al₂O₃ might be responsible for its high activity and resistance to coking and sintering because it can produce a highly dispersed active phase and a large active surface area as bound-state Ni species when the catalyst is prepared at high calcined temperatures or with low nickel loading. The addition of La₂O₃ or MgO as alumina modifiers can also be beneficial for the performance of the Ni/γ-Al₂O₃ catalyst.     

A comparative study of Ag/Al2O3 and Cu/Al2O3 catalysts for the selective catalytic reduction of NO by C3H6

The selective catalytic reduction (SCR) of NO by C₃H₆ in excess oxygen was evaluated and compared over Ag/Al₂O₃ and Cu/Al₂O₃ catalysts. Ag/Al₂O₃ showed a high activity for NO reduction. However, Cu/Al₂O₃ showed a high activity for C₃H₆ oxidation. The partial oxidation of C₃H₆ gave surface enolic species and acetate species on the Ag/Al₂O₃, but only an acetate species was clearly observed on the Cu/Al₂O₃. The enolic species is a more active intermediate towards NO + O₂ to yield—NCO species than the acetate species on the Ag/Al₂O₃ catalyst. The Ag and Cu metal loadings and phase changes on Al₂O₃ support can affect the activity and selectivity of Ag/Al₂O₃ and Cu/Al₂O₃ catalysts, but the formation of enolic species is the main reason why the activity of the Ag/Al₂O₃ catalyst for NO reduction is higher than that of the Cu/Al₂O₃ catalyst.     

Effect of hydrogen on reaction intermediates in the selective catalytic reduction of NOx by C3H6

Selective catalytic reduction of NO_x by C₃H₆ in the presence of H₂ over Ag/Al₂O₃ was investigated using in situ DRIFTS and GC–MS measurements. The addition of H₂ promoted the partial oxidation of C₃H₆ to enolic species, the formation of –NCO and the reactions of enolic species and –NCO with NO_x on Ag/Al₂O₃ surface at low temperatures. Based on the results, we proposed reaction mechanism to explain the promotional effect of H₂ on the SCR of NO_x by C₃H₆ over Ag/Al₂O₃ catalyst.     

Selective removal of H2S from coke oven gas

The catalytic performance of some metal oxides in the selective oxidation of H₂S in the stream containing water vapor and ammonia was investigated in this study. Among the catalysts tested, V₂O₅/SiO₂ and Fe₂O₃/SiO₂ catalyst showed good conversion of H₂S with very low selectivity to undesired SO₂. Hydrogen sulfide could be recovered as harmless solid products (elemental sulfur and various ammonium salts), and distribution of solid products was varied with types of catalyst and compositions of reactant. XRD and FT-IR analysis revealed that the salt was mixture of ammonium–sulfur–oxygen compounds. It was noteworthy that V₂O₅/SiO₂ catalyst produced elemental sulfur and ammonium thiosulfate, and that elemental sulfur was principal product on Fe₂O₃/SiO₂ catalyst. Small amount of ammonium sulfate was obtained with the Fe₂O₃/SiO₂ catalyst. In order to elucidate the reaction path, the effects of O₂/H₂S ratio and concentration of NH₃ and H₂O are also studied with the V₂O₅/SiO₂ catalyst.     

Preparation and characterization of heteropolyacid/mesoporous carbon catalyst for the vapor-phase 2-propanol conversion reaction

H₃PMo₁₂O₄₀ catalyst was chemically immobilized on the surface modified CMK-3 (SM-CMK-3) support as a charge compensating component, by taking advantage of the overall negative charge of [PMo₁₂O₄₀]³⁻. The supported H₃PMo₁₂O₄₀/SM-CMK-3 catalyst was characterized to have high surface area (≈1000 m²/g) and relatively large pore volume (0.83 cm³/g). The H₃PMo₁₂O₄₀/SM-CMK-3 catalyst was applied to the vapor-phase 2-propanol conversion reaction. The H₃PMo₁₂O₄₀/SM-CMK-3 catalyst exhibited higher 2-propanol conversion than the unsupported H₃PMo₁₂O₄₀ and the impregnated H₃PMo₁₂O₄₀ on CMK-3. Furthermore, the PMo₁₂/SM-CMK-3 catalyst showed the enhanced oxidation activity (acetone formation) and the suppressed acid catalytic activity (propylene formation) compared to the other two catalysts. It is believed that [PMo₁₂O₄₀]³⁻ species were chemically and finely immobilized on the SM-CMK-3 support as charge matching species, and thus, the PMo₁₂/SM-CMK-3 catalyst showed an excellent oxidation activity.     

Carbon formation and its influence on ethanol steam reforming over Ni/Al2O3 catalysts

Ethanol steam reforming was studied over Ni/Al₂O₃ catalysts. The effect of support (- and γ-Al₂O₃), metal loading and a comparison between conventional H₂ reduction with an activation method employing a CH₄/O₂ mixture was investigated. The properties of catalysts were studied by N₂ physisorption, X-ray diffraction (XRD) and temperature programmed reduction (TPR). After activity tests, the catalysts were analyzed by scanning electron microscopy (SEM) and thermogravimetric analysis (TG/DTA). Ni supported on γ-Al₂O₃ was more active for H₂ production than the catalyst supported on -Al₂O₃. Metal loading did not affect the catalytic performance. The alternative activation method with CH₄/O₂ mixture affected differently the activity and stability of the Ni/γ-Al₂O₃ and the Ni/-Al₂O₃ catalyst. This activation method increased significantly the stability of Ni/-Al₂O₃ compared to H₂ reduction. SEM and TG/DTA analysis indicate the formation of filamentous carbon during the CH₄/O₂ activation step, which is associated with the increasing catalyst activity and stability. The effect of temperature on the type of carbon formed was investigated; indicating that filamentous coke increased activity while encapsulating coke promoted deactivation. A discussion about carbon formation and the influence on the activity is presented.