Theoretical and experimental study of efficiency factor,heat transfer and thermal heat loss coefficients in solar air collectors with selective and nonselective absorbers

The thermal heat performance of a solar air collector depends strongly on the thermal heat loss and the efficiency factor. In order to increase these performances, it is necessary to use a solar air collector which is well insulated and where the fluid flow is fully developed turbulent flow. It needs a high heat transfer between the absorber plate and the fluid to decrease the absorber‐plate temperature and hence the heat loss by radiation from the absorber to the ambient. This increases the efficiency factor. In the present paper, the heat loss and efficiency factor are treated for solar air collectors with selective and nonselective absorber plate. It is shown that the selectivity of the absorber plate cannot play an important role in a well‐insulated solar collector with a fanned system which permits a fully developed turbulent flow and, in consequence, high heat transfer. Copyright © 1999 John Wiley & Sons, Ltd.     

Modelling of parabolic trough direct steam generation solar collectors

Solar electric generation systems (SEGS) currently in operation are based on parabolic trough solar collectors using synthetic oil heat transfer fluid in the collector loop to transfer thermal energy to a Rankine cycle turbine via a heat exchanger. To improve performance and reduce costs direct steam generation in the collector has been proposed. In this paper the efficiency of parabolic trough collectors is determined for operation with synthetic oil (current SEGS plants) and water (future proposal) as the working fluids. The thermal performance of a trough collector using Syltherm 800 oil as the working fluid has been measured at Sandia National Laboratory and is used in this study to develop a model of the thermal losses from the collector. The model is based on absorber wall temperature rather than fluid bulk temperature so it can be used to predict the performance of the collector with any working fluid. The effects of absorber emissivity and internal working fluid convection effects are evaluated. An efficiency equation for trough collectors is developed and used in a simulation model to evaluate the performance of direct steam generation collectors for different radiation conditions and different absorber tube sizes. Phase change in the direct steam generation collector is accounted for by separate analysis of the liquid, boiling and dry steam zones.     

A modified tubeless solar collector partially filled with porous substrate

In this work, the thermal performance of a conventional tubeless collector is improved by inserting porous substrates at the inner side of the collector absorber plate. The porous substrates improve the convective heat transfer coefficient between the absorber plate and the fluid. This improvement is investigated numerically and its effects on the efficiency and the useful gain of the collector are evaluated. It is found that inserting the porous substrate may raise the collector efficiency by 3–32% especially at high values of the overall heat loss coefficient.     

Heat transfer analysis of receiver for large aperture parabolic trough solar collector

Parabolic trough solar collector (PTSC) is one of the most proven technologies for large‐scale solar thermal power generation. Currently, the cost of power generation from PTSC is expensive as compared with conventional power generation. The capital/power generation cost can be reduced by increasing aperture sizes of the collector. However, increase in aperture of the collector leads to higher heat flux on the absorber surface and results in higher thermal gradient. Hence, the analysis of heat distribution from the absorber to heat transfer fluid (HTF) and within the absorber is essential to identify the possibilities of failure of the receiver. In this article, extensive heat transfer analysis (HTA) of the receiver is performed for various aperture diameter of a PTSC using commercially available computational fluid dynamics (CFD) software ANSYS Fluent 19.0. The numerical simulations of the receiver are performed to analyze the temperature distribution around the circumference of the absorber tube as well as along the length of tube, the rate of heat transfer from the absorber tube to the HTF, and heat losses from the receiver for various geometric and operating conditions such as collector aperture diameter, mass flow rate, heat loss coefficient (HLC), HTF, and its inlet temperature. It is observed that temperature gradient around the circumference of the absorber and heat losses from the receiver increases with collector aperture. The temperature gradient around the circumference of the absorber tube wall at 2 m length from the inlet are observed as 11, 37, 48, 74, and 129 K, respectively, for 2.5‐, 5‐, 5.77‐, 7.5‐, and 10‐m aperture diameter of PTSC at mass flow rate of 1.25 kg/s and inlet temperature of 300 K for therminol oil as HTF. To minimize the thermal gradient around the absorber circumference, HTFs with better heat transfer characteristics are explored such as molten salt, liquid sodium, and NaK78. Liquid sodium offers a significant reduction in temperature gradient as compared of other HTFs for all the aperture sizes of the collector. It is found that the temperature gradient around the circumference of the absorber tube wall at a length of 2 m is reduced to 4, 8, 10, 13, and 18 K, respectively, for the above‐mentioned mass flow rate with liquid sodium as HTF. The analyses are also performed for different HTF inlet temperature in order to study the behavior of the receiver. Based on the HTA, it is desired to have larger aperture parabolic trough collector to generate higher temperature from the solar field and reduce the capital cost. To achieve higher temperature and better performance of the receiver, HTF with good thermophysical properties may be preferable to minimize the heat losses and thermal gradient around the circumference of the absorber tube.     

空气作工质的真空集热管内流动与换热分析

针对热水作工质时真空集热管内普遍存在的冻结、腐蚀等问题,本文采用空气作工质,推导了空气作工质时真空集热管的集热效率、热损系数和集热管出口温度的方程,分析了影响空气作工质时各项参数对集热器热性能的影响。通过改变集热管进口空气流量来获得尽可能高出口温度的热空气,从而降低热损系数,提高集热效率。此外,由于热空气可以直接送入干燥室干燥物料,不需要二次转换,节能效果好。由理论分析和试验结果可以预见,利用空气作工质的真空传热管具有潜在的应用价值和前景。     

Theoretical and experimental investigation of the filled-type evacuated tube solar collector with U tube

The filled-type evacuated tube with U-tube, in which the filled layer is used to transfer energy absorbed by the working fluid flowing in the U-tube, is proposed to eliminate the influence of thermal resistance between the absorber tube and the copper fin of the conventional evacuated solar collector. In this paper, the thermal performance of the filled-type evacuated tube with U-tube was researched by means of theoretical analysis and experimental study. The temperature of the working fluid in the flow direction was obtained, and the efficiency of the evacuated tube was also calculated, based on the energy balance equations for the working fluid in the U-tube. The effects of the heat loss coefficient and the thermal conductivity of the filled layer on the thermal performance of the evacuated tube were studied. In addition, the test setup of the thermal performance of the filled-type evacuated tube with U-tube was established. The evacuated tube considered in this study was a two-layered glass evacuated tube, and the absorber film was deposited in the outer surface of the absorber tube. The results show that the filled-type evacuated tube with U-tube has a favourable thermal performance. When the thermal conductivity of the heat transmission component is λ_c = 100, the efficiency of the filled-type evacuated tube with U-tube is 12% higher than that of the U-tube evacuated tube with a copper fin. The modelling predictions were validated using experimental data which show that there is a good concurrence between the measured and predicted results.     

Study and optimization of the thermal performances of the offset rectangular plate fin absorber plates, with various glazing

The low thermophysical characteristics of air used as a heat transfer fluid in the solar collectors with thermal conversion require a fully developed turbulent flow. This increases the thermal heat transfer between the absorber plate and the fluid, which clearly improves the thermal performances of the solar collector with obstacles arranged into the air channel duct. In the present work, we introduce, in solar collector, the offset rectangular plate fins, which are used in heat exchangers. An experimental investigation carried out showed the generated enhancement of thermal performance. The offset rectangular plate fins, mounted in staggered pattern, are oriented parallel to the fluid flow and are soldered to the underside of absorber plate. They are characterized by high heat transfer area per unit volume. High thermal performances are obtained with low pressure losses and in consequence a low electrical power consumption by the fan in comparison to the flat plate collector. The experimental results are all so compared by using two types of transparent cover; double and triple.     

High efficiency solar air heater

This article presents an analysis for a novel type of solar air heater. The main idea is to minimize heat losses from the front cover of the collector and to maximize heat extraction from the absorber. This can be done by forcing air to flow over the front glass cover (preheat the air) before passing through the absorber. Hence, this design needs an extra cover to form a counter-flow heat exchanger. Porous media forms an extensive area for heat transfer, where the volumetric heat transfer coefficient is very high. Hence, using a porous absorber will enhance heat transfer from the absorber to the airstream. In the design of this type of collector, which combines double air passage and porous media, care should be taken to minimize pressure drop. However, the thermal efficiency of this type of collector is significantly higher than the thermal efficiency of conventional air heaters. The thermal efficiency of the suggested collector exceeds 75% under normal operating conditions. The pressure drop is not so significant if high porous medium is used and careful design of U-return section is considered.     

Optimization of solar-powered Stirling heat engine with finite-time thermodynamics

A mathematical model for the overall thermal efficiency of the solar-powered high temperature differential dish-Stirling engine with finite-rate heat transfer, regenerative heat losses, conductive thermal bridging losses and finite regeneration processes time is developed. The model takes into consideration the effect of the absorber temperature and the concentrating ratio on the thermal efficiency; radiation and convection heat transfer between the absorber and the working fluid as well as convection heat transfer between the heat sink and the working fluid. The results show that the optimized absorber temperature and concentrating ratio are at about 1100 K and 1300, respectively. The thermal efficiency at optimized condition is about 34%, which is not far away from the corresponding Carnot efficiency at about 50%. Hence, the present analysis provides a new theoretical guidance for designing dish collectors and operating the Stirling heat engine system.     

Performance of a flat-plate solar thermal collector using supercritical carbon dioxide as heat transfer fluid

Energetic and exergetic performance analyses of flat-plate solar collector using supercritical CO₂ have been done in this study. To take care of the sharp change in thermophysical properties in near critical region, the discretisation technique has been used. Effects of zonal ambient temperature and solar radiation, fluid mass flow rate and collector geometry on heat transfer rate, collector efficiency, heat removal factor, irreversibility and second law efficiency are presented. The optimum operating pressure correlation has been established to yield maximum heat transfer coefficient of CO₂ for a certain operating temperature. Effect of metrological condition on heat transfer rate and collector efficiency is significant and that on heat removal factor is negligible. Improvement of heat transfer rate is more predominant than increase in irreversibility by using CO₂. For the studied ranges, the maximum performance improvement of flat-plate solar collector by using CO₂ as the heat transfer fluid was evaluated as 18%.     

Heat losses from parabolic trough solar collectors

Parabolic trough solar collector usually consists of a parabolic solar energy concentrator, which reflects solar energy into an absorber. The absorber is a tube, painted with solar radiation absorbing material, located at the focal length of the concentrator, usually covered with a totally or partially vacuumed glass tube to minimize the heat losses. Typically, the concentration ratio ranges from 30 to 80, depending on the radius of the parabolic solar energy concentrator. The working fluid can reach a temperature up to 400°C, depending on the concentration ratio, solar intensity, working fluid flow rate and other parameters. Hence, such collectors are an ideal device for power generation and/or water desalination applications. However, as the length of the collector increases and/or the fluid flow rate decreases, the rate of heat losses increases. The length of the collector may reach a point that heat gain becomes equal to the heat losses; therefore, additional length will be passive. The current work introduces an analysis for the mentioned collector for single and double glass tubes. The main objectives of this work are to understand the thermal performance of the collector and identify the heat losses from the collector. The working fluid, tube and glass temperature's variation along the collector is calculated, and variations of the heat losses along the heated tube are estimated. It should be mentioned that the working fluid may experience a phase change as it flows through the tube. Hence, the heat transfer correlation for each phase is different and depends on the void fraction and flow characteristics. However, as a first approximation, the effect of phase change is neglected. Copyright © 2013 John Wiley & Sons, Ltd.     

Flower-type pulsating heat pipe for a solar collector

Inspired by the sunflower, we report a new structure of a solar collector that integrates a pulsating heat pipe (PHP) into a flat-plate collector. The proposed flower-type PHP solar collector is designed after a sunflower with petals that absorb sunlight and transfer nutrients to the stem after photosynthesis. The evaporator section adopts the shape of a flower to absorb sunlight fully, and the condenser section is rolled into a cylinder and placed in the lower part of the structure. A systematic experimental study is conducted upon start-up, and the performance characteristics, with acetone as the working fluid, are evaluated. We also did a heat loss analysis, which has a deviation of 8%. The effects of the mass flow rate of cooling water, filling ratio, length of the condenser section, and solar intensity are assessed. As the temperature of the heat absorber plate increases, the thermal resistance of the PHP can decrease to a minimum of 0.14°C/W. Under sunny weather conditions, the instantaneous thermal efficiency of the system with a filling ratio of 50% reaches 50%. Besides, we discussed the unstable operation conditions and possible dryout phenomenon that happened inside the PHP.     

Experimental studies on solar flat plate collector with internally grooved tubes using aqueous ethylene glycol

In order to cope up with the increase in energy demand and decline in fossil fuels, it has become imperative to use renewable resources efficiently. Among these renewable resources, solar thermal energy is abundant in nature. Solar water heating systems are one of the most important applications of solar thermal energy. Providing internal fins to absorber tube is the technique to improve heat transfer augmentation. Hence in the present study, experiments were performed on solar flat plate collector with different cross section of absorber tubes (plain tube and internally grooved tubes with different helix angles) and by varying the mass flow rates of the working fluids. This study reports the experimental results of flat plate collector, where the working fluid is water and aqueous ethylene glycol (50 : 50). Temperature profile of grooved absorber tube will be compared with plain tube. Since conversion efficiency of solar devices is low, the present study mainly focuses on improving the efficiency of solar flat plate collector.     

V型多通道平板太阳能集热器的热性能研究

提出一种V型多通道平板太阳能集热器,对其建立稳态传热模型,利用Matlab软件编程进行求解,并进行实验测试验证模型的准确性.利用已验证的传热模型,模拟分析V型多通道平板太阳能集热器的结构和物性参数对其热性能的影响,结果表明当透明盖板和吸热体发射率变大时,集热器的集热效率会呈下降趋势;当V型槽顶角、吸热体长度及空气夹层厚...     

Cavity receiver thermal performance analysis based on total heat loss coefficient and efficiency factor

A cavity structure effectively decreases the heat loss of a receiver. This paper applies the widely used collector analysis method to derive the total heat loss coefficient and efficiency factor for a cavity receiver. Based on the derived factors, this paper investigates the effect of different parameters, such as absorber surface temperature and emissivity, on thermal performance. The absorber surface emissivity significantly affects the total heat loss coefficient at high temperatures. The effect of the absorber surface temperature on the total heat loss coefficient is significant, while the effect of the ambient temperature on the total heat loss coefficient can be ignored. The present results can help to determine the testing conditions for the cavity receiver by using molten salt as the heat transfer fluid.     

Numerical and experimental study of a solar equipped with offset rectangular plate fin absorber plate

A mathematical model that allows the determination of the thermal performances of the single-pass solar air collector with offset rectangular plate fin absorber plate is developed. The model can predict the temperature profile of all the components of the collector and of the air stream in the channel duct. Into the latter are introduced the offset rectangular plate fins, which increase the thermal heat transfer between the absorber plate and the fluid. The offset rectangular plate fins, mounted in a staggered pattern, are oriented parallel to the fluid flow and are soldered to the underside of the absorber plate. They are characterized by high heat transfer area per unit volume and generate the low pressure losses. The experimental results of the air stream temperature will be compared with the results obtained by the theoretical model suggested.     

The air solar collectors: Comparative study, introduction of baffles to favor the heat transfer

Concerning the solar air collectors, various techniques favorise and increase the heat transfer coefficient between the caloporting fluid (air) and the absorber; such as the fixation of small wings to the absorber, the manner in which the air flows vis à vis the absorber, the shape of the collector itself and those of its inlets and outlets. Studies achieved at the University of Valenciennes–France, Laboratory of Aerodynamic, Energetic and Environmental (current naming), were especially interested in another factor: the creation of turbulence in the air channels by using obstacles or baffles. The efficiency reached 80% for an air flow rate of 50 m³/h/m², allowing a temperature increase of 70 °C to be achieved. All the configurations of baffles are subjected to visualizations of air flow, measurement of pressure drop and instantaneous energetic efficiency. The best configuration is the one that permits extending the trajectory of the air flow and increases the speed of the air within the collector and therefore the heat transfer.     

Effect of using nanofluids on efficiency of parabolic trough collectors in solar thermal electric power plants

In this paper, forced convection heat transfer nanofluid flow inside the receiver tube of solar parabolic trough collector is numerically simulated. Computational Fluid Dynamics (CFD) simulations are carried out to study the influence of using nanofluid as heat transfer fluid on thermal efficiency of the solar system. The three-dimensional steady, turbulent flow and heat transfer governing equations are solved using Finite Volume Method (FVM) with the SIMPLEC algorithm. The results show that the numerical simulation are in good agreement with the experimental data. Also, the effect of various nanoparticle volume fraction on thermal and hydrodynamic characteristics of the solar parabolic collector is discussed in details. The results indicate that, using of nanofluid instead of base fluid as a working fluid leads to enhanced heat transfer performance. Furthermore, the results reveal that by increasing of the nanoparticle volume fraction, the average Nusselt number increases.     

Experimental and theoretical studies of recyclic flat-plate solar water heaters equipped with rectangle conduits

A recycle operation design using a flat-plate solar water heater with rectangle flow conduits was theoretically and experimentally investigated. Devices with differing flow-conduit geometries (i.e. aspect ratio) and external recycle were designed to create a solar heater with low heat-transfer resistance between the absorber and working fluid to increase the convective heat-transfer coefficient. Considerable solar water heater collector efficiency improvement has been obtained employing rectangle flow conduits and a recycle operation, instead of recycle solar collector constructed with circular pipes operated at the same total mass flow rate. Under a fixed absorber area and distance between the flow conduits, the collector efficiency increases with increasing flow conduit aspect ratio, total mass flow rate and recycle ratio but with decreasing inlet water temperature. The incident solar radiation, mass flow rate, recycle ratio and flow conduit aspect ratio influences on the collector efficiency and energy consumption are also discussed.     

Experimental study of heat transfer and flow friction insolar air heaters with and without selective absorbers

High thermal performances have been needed for the use of solar air collectors andcompact heat exchangers. The thermal performance improvements have prompted us to lead thiscomparative study on the solar air heaters with and without selective absorbers. Rectangular finsare soldered staggered on the collectors back. The interstices are let between two consecutive finslocated in the same rows. The fluid flow undergoes constrictions followed one after the other byexpansions. A turbulent fluid flow is developed, that permits the improvement of the thermalheat transfer of these collectors in comparison to the flat-plate. For the same fin configurations,the thermal heat transfer coefficient has been evaluated with selective or non-selectiveabsorber-plate. The results obtained with the fin configurations with black-painted absorber(non-selective absorber), are compared with those of the fin configuration with coppersunabsorber-plate (selective absorber). The aim of this study is to show that the nature of theabsorber-plate (selective or nonselective) has no important effect on the thermal performances ofthe fanned system collector. Only a trivial increase is noted on behalf of the selective absorbercollector.