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基于正交实验法的气体辅助注射成型工艺参数优化 总被引:1,自引:0,他引:1
以CD机体盖为例,以Moldflow作为主要分析研究工具,考察了气体辅助注射成型时制件的气体穿透长度和气指效应情况.以熔体的预注射量、气体延迟时间、熔体注射温度、注气压力等为关键工艺因素,采用正交实验法,利用Moldflow对正交实验方案进行模拟试验,得到不同工艺因素对气体穿透长度、气指效应的影响情况,并确定了最佳工艺参数组合. 相似文献
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详细介绍了气体辅助注射成型的物理过程及其关键工艺参数对成型的影响。以带加强筋的绣花机外壳为例,考察了传统注射成型与气体辅助注射成型的优缺点。针对气体辅助注射引入的新工艺参数,介绍了一种CAE技术与统计学的Taguchi正交实验相结合的方法,设计L9(34)正交实验表在可成型范围内寻求最优工艺参数。结果表明,气体辅助技术能减少原料,对有加强筋的制件能有效地去除沉降斑、减弱不均匀收缩及减少内应力,大大改善制件的表面质量,增强制件尺寸的稳定性。 相似文献
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以一个管状与平板相结合的气体辅助注射成型制品作为研究对象,引入了正交实验法和CAE技术,首先筛选出了影响制品质量的关键因素,再通过实际的气体辅助注塑成型实验,着重讨论了气体注射延迟时间和气体注射压力两个工艺参数对制品质量的影响,通过调节气体注射延迟时间和气体注射压力两个工艺参数的设置,参考气体穿透的变化情况,均能获得较好气体穿透效果的工艺参数组合. 相似文献
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A relatively new additive manufacturing machine called Freeformer was employed as an alternative to common Fused Filament Fabrication (FFF) machines. While FFF machines are fed with expensive and few commercially available filament feedstock, Freeformer is fed with cheap and common polymer pellets. In this study, more than 400 dumbbells made of Acrylonitrile Butadiene Styrene (ABS) were processed varying many processing conditions to evaluate their impacts on the structure and so on, the mechanical properties of 3D parts. Among processing parameter, nozzle temperature, manufacturing chamber temperature, discharge parameters, filling density, raster geometry, slicing distance, number of contour lines, processing speed, filling raster-contour lines overlap, and processing angles were studied. Images obtained with a scanning electron microscope and 3D part density estimations reveal strong changes on the 3D part structure as a function of the processing parameters so that tensile tests exhibit high variations between the 3D part mechanical properties. 相似文献
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利用Moldflow软件对某厚壁塑料制件的注射成型过程进行分析,选取反映制品收缩与翘曲的多个评价指标,结合正交实验法,优化充填时间、熔体温度、保压时间、保压压力、冷却时间等工艺参数,通过均值分析与极差分析研究各因素对各评价指标的影响,并通过综合评分法得到一组最佳的工艺参数。结果表明,增加保压时间与保压压力能减小产品的收缩和翘曲,且得出的最佳工艺组合为注射时间为2.5 s,熔体温度为280 ℃,保压时间为130 s,保压压力为110 MPa,冷却时间为40 s,该工艺下产品的质量疏松度、体积收缩率、平面误差、翘曲分别降低了6.66 %、7.90 %、12.5 %、20.83 %,产品整体成型品质得到有效提高。 相似文献
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基于神经网络和遗传算法的注射成型工艺优化 总被引:1,自引:0,他引:1
论述人工神经网络和遗传算法在塑料注射成型工艺优化中的应用,首先利用人工神经网络建立注射成型工艺参数与塑件翘曲量之间关系的数学模型,然后用遗传算法对工艺参数优化.其中由正交法设计得到实验样本,由数值模拟软件计算得到塑件翘曲量,将其作为优化目标.按优化后的工艺参数进行实验,获得较高质量的塑料制品,从而为建立和控制注射模工艺参数提供一种行之有效的途径. 相似文献
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运用MoldFlow软件对把手零件的气辅注塑成型过程进行CAE分析,结合气辅成型原理优化了浇口、进气口的位置,总结了气辅CAE的工作流程,分析了各工艺参数对产品壁厚、气道长度的影响,并调整参数,得到了满足设计要求的制品。 相似文献
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Understanding effects of material and processing parameters on the thermoforming process is critical to the optimization of processing conditions and the development of better materials for high quality products. In this study we investigated the influence of both rheological properties and processing parameters on the part thickness distribution of a vacuum snap‐back forming process. Rheological properties included uniaxial and biaxial elongational viscosity and strain hardening and/or softening while processing parameters included friction coefficient, heat transfer coefficient, and sheet and mold temperatures. The Wagner two parameter nonlinear viscoelastic constitutive model was used to describe rheological behavior and was fit to shear and elongational experimental data. The linear viscoelastic properties along with the Wagner model were utilized for numerical simulation of the thermoforming operation. Simulations of pre‐stretched vacuum thermoforming with a relatively complex mold for a commercial refrigerator liner were conducted. The effects of nonlinear rheological behavior were determined by arbitrarily changing model parameters. This allows determination of which rheological features (i.e., elongational mode, viscosity, and strain hardening and/or softening) are most critical to the vacuum snap‐back thermoforming operation. We found that rheological and friction properties showed a predominant role over other processing parameters for uniform thickness distribution. 相似文献
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A modified injection molding machine with a compression mechanism, and a mold with a movable wall and shut-off mechanism, were used to investigate the effects of processing parameters on the quality of injection-compression-molded polystyrene disks. The compression start-up time, compression force, melt temperature, and part thickness were selected processing parameters. The disk moldings were evaluated based on dimensional accuracy and birefringence. It is found that the compression start-up time affects packing time, and thus greatly affects the residual orientation. If the transition from packing to compression could start before peak cavity pressure, disks with low residual orientation could be obtained. High compression force improves part quality and reduces thickness. Since both compression-induced reduction and cooling-induced shrinkage are involved, the effects of temperature and thickness are not as straightforward as the trends in conventional injection molding. 相似文献
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Both semicrystalline polypropylene (PP) and amorphous polystyrene (PS) parts were molded by injection-compression molding. The Taguchi method was utilized to investigate the effects of six processing parameters, including mold temperature, compression speed, compression time, compression distance, delay time, and compression force, on part shrinkage uniformity (SU), which was represented by standard deviation of shrinkage. Analyses of means and variance showed that the compression force is the most important parameter for SU of both parts. The compression distance is the second most significant parameter of SU on the PS parts, but it is the least important parameter on the PP part. The optimal processing parameters for improving the SU of both parts were found and verified experimentally. 相似文献
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Suzanne L. B. Woll Douglas J. Cooper 《Polymer-Plastics Technology and Engineering》2013,52(5):809-840
The quality of injection-molded parts is typically controlled in the plant using statistical techniques that involve measuring parts as well as monitoring processing parameters. Part quality is also controlled by machine operators who adjust processing conditions in response to trends in process behavior. To achieve direct on-line monitoring and automatic control of part quality, a multivariable, nonlinear process model must be developed that relates process behavior to machine-controllable parameters. Presented in this work are the details of such a model derived from first principles and proven correlations. Because recent work has shown that complete mold cavity pressure patterns are good indicators of part quality, the focus of this lumped-parameter model is to simulate mold cavity pressure patterns observed during the filling, packing, and cooling stages of the process, given machine set points for barrel temperature and holding pressure. The model is validated experimentally using a production injection-molding machine and parameter-sensitivity case studies are presented. 相似文献