Chemically decomposable imine-based thermoset using oxidized sugar

Increasing environmental concerns have driven the pursuit of sustainable alternatives to petrochemical-based plastics in polymer chemistry. In this study, we demonstrated a method by which sugar, the most chemically produced biomass, can be used as a thermosetting resin. The sucrose was successfully oxidized, synthesized, and then incorporated into a resin. Sodium periodate (NaIO₄) was used to convert sucrose into chemical raw materials. The resulting polymer, prepared via the imine reaction, exhibited a glass transition temperature T_g of 96°C, as determined by differential scanning calorimetry. Additionally, the thermosetting resin exhibited a tensile strength of 7 MPa, a modulus of 515 MPa, and a T_g of 100°C. We obtained reaction rate constants of 0.7 × 10⁻³ h⁻¹ and 3.2 × 10⁻¹ h⁻¹ using THF and citric acid solutions, respectively. Furthermore, we reused the resin from the decomposed organic matter and confirmed that the resynthesized overall, our findings suggest the potential for green recycling by converting commonly used sugars into nature-derived raw materials, leading to the development of eco-friendly polymer synthesis.     

Synthesis of soluble and thermally stable polyimides from 3,5‐diamino‐N‐(4‐(8‐quinolinoxy) phenyl) aniline and various dianhydrides

Three novel polyimides (PIs) having pendent 4‐(quinolin‐8‐yloxy) aniline group were prepared by polycondensation of a new diamine with commercially available tetracarboxylic dianhydrides, such as pyromellitic dianhydride, 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride, and bicyclo[2.2.2]‐oct‐7‐ene‐2,3,5,6‐tetracarboxylic dianhydride. These PIs were characterized by FTIR, ¹H NMR, and elemental analysis; they had high yields with inherent viscosities in the range of 0.4–0.5 dl g⁻¹, and exhibited excellent solubility in many organic solvents such as N,N‐dimethyl acetamide, N,N′‐dimethyl formamide, N‐methyl pyrrolidone (NMP), dimethyl sulfoxide, and pyridine. These PIs exhibited glass transition temperatures (T_g) between 250 and 325° C. Their initial decomposition temperatures (T_i) ranged between 270 and 450°C, and 10% weight loss temperature (T₁₀) up to 500°C with 68% char yield at 600°C under nitrogen atmosphere. Transparent and hard polymer films were obtained via casting from their NMP solutions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Comparison of thermoset soy protein resin toughening by natural rubber and epoxidized natural rubber

Fully bio‐based soy protein isolate (SPI) resins were toughened using natural rubber (NR) and epoxidized natural rubber (ENR). Resin compositions containing up to 30 wt % NR or ENR were prepared and characterized for their physical, chemical and mechanical properties. Crosslinking between SPI and ENR was confirmed using ¹H‐NMR and ATR‐FTIR. All SPI/NR resins exhibited two distinctive drops in their modulus at glass transition temperature (T_g ) and degradation temperature (T_d ) at around ?50 and 215 °C, corresponding to major segmental motions of NR and SPI, respectively. SPI/ENR resins showed similar T_g and T_d transitions at slightly higher temperatures. For SPI/ENR specimens the increase in ENR content from 0 to 30 wt % showed major increase in T_g from ?23 to 13 °C as a result of crosslinking between SPI and ENR. The increase in ENR content from 0 to 30 wt % increased the fracture toughness from 0.13 to 1.02 MPa with minimum loss of tensile properties. The results indicated that ENR was not only more effective in toughening SPI than NR but the tensile properties of SPI/ENR were also significantly higher than the corresponding compositions of SPI/NR. SPI/ENR green resin with higher toughness could be used as fully biodegradable thermoset resin in many applications including green composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44665.     

Fireproofing of polyurethane elastomers by reactive organophosphonates

Polyurethane elastomers were prepared with hydroxytelechelic polybutadiene (HTPB) as polyol, modified 4,4′‐diphenylmethane diisocyanate (modified MDI) as liquid polyisocyanate, and phosphonate diols as chain extenders and flame retardant compounds. These phosphonate diols were synthesized by radical thiol–ene addition of allyl or vinyl dialkyl phosphonate to 3‐mercapto‐1,2‐propanediol. For various percentages of phosphorus (0 to 3%, w/w), polyurethane elastomers remain stable up to 250 °C. The percentage of residual char at 600 °C increases with increasing phosphorus content. For the soft segments, no variation in the glass transition temperature (T_g) is observed as the percentage of P increases, whereas the T_g of hard segments increases. Above 0.5% phosphorus content, the limiting oxygen index (LOI) becomes higher than the percentage of oxygen in the air. © 2003 Society of Chemical Industry     

Preparation and dynamic mechanical properties of poly(styrene‐b‐butadiene)‐modified clay nanocomposites

Polybutyl acrylate (PBA) was intercalated into clay by the method of multistep exchange reactions and diffusion polymerization. The clay interlayer surface is modified, and obtaining the modified clay. The structures of the clay‐PBA, clay‐GA (glutamic acid), and the clay‐DMSO (dimethyl sulfoxide) were characterized using X‐ray diffraction (XRD). The new hybrid nanocomposite thermoplastic elastomers were prepared by the clay‐PBA with poly(styrene‐b‐butadiene) block copolymer (SBS) through direct melt intercalation. The dynamic mechanical analysis (DMA) curves of the SBS/modified clay nanocomposites show that partial polystyrene segments of the SBS have intercalated into the modified clay interlayer and exhibited a new glass transition at about 157°C (T_g3). The glass transition temperature of polybutadiene segments (T_g1) and polystyrene segments out of the modified clay interlayer (T_g2) are about ?76 and 94°C, respectively, comparied with about ?79 and 100°C of the neat SBS, and they are basically unchanged. The T_g2 intensity of the SBS‐modified clay decreases with increasing the amounts of the modified clay, and the T_g3 intensity of the SBS‐modified clay decreases with increasing the amounts of the modified clay up to about 8.0 wt %. When the contents of the modified clay are less than about 8.0 wt %, the SBS‐modified clay nanocomposites are homogeneous and transparent. The T_gb and T_gs of the SBS‐clay (mass ratio = 98.0/2.0) are ?78.39 and 98.29°C, respectively. This result shows that the unmodified clay does not essentially affect the T_gb and T_gs of the SBS, and no interactions occur between the SBS and the unmodified clay. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1499–1503, 2002; DOI 10.1002/app.10353     

Synthesis and properties of photosensitive rubbers. III. Synthesis of chloroacetylated polybutadiene and its photosensitivity

Polymers having chloroacetate groups were prepared by addition reaction of various chloroacetic acids, such as mono-, di-, and trichloroacetic acids, to cis-1,4-polybutadiene under nitrogen atmosphere for obtaining photosensitive rubbers. The structure of products obtained was identified as a cyclized polybutadiene having pendent chloroacetate groups. The amount of the incorporated substituent increased up to the maximum of around 20 mol %, and the amount of the residual unsaturated groups in the polymer backbone decreased due to the cyclization of the double bond. Chloroacetylated polybutadiene had higher photocrosslinkability by UV irradiation than chloroacetylated polybutadiene had higher photocrosslinkability by UV irradiation than chloroacetylated chitosan or PVA owing to the high reactivity of the chloroacetate groups and the double bonds in the polymer. The photosensitivity depends both on the amount of the incorporated chloroacetate groups and the residual double bonds in the polymer and also depends on the glass transition temperature (T_g) of the polymer, and the dependence of the crosslinking reaction on T_g was interpreted to be due to diffusion controlled reaction between excited dichloroacetate groups and olefinic groups in the polymer.     

Core–shell particles to toughen epoxy resins. I. Preparation and characterization of core–shell particles

A two-stage, multistep soapless emulsion polymerization was employed to prepare various sizes of reactive core–shell particles (CSPs) with butyl acrylate (BA) as the core and methyl methacrylate (MMA) copolymerizing with various concentrations of glycidyl methacrylate (GMA) as the shell. Ethylene glycol dimethacrylate (EGDMA) was used to crosslink either the core or shell. The number of epoxy groups in a particle of the prepared CSP measured by chemical titration was close to the calculated value based on the assumption that the added GMA participated in the entire polymerization unless it was higher than 29 mol %. Similar results were also found for their solid-state ^13C-NMR spectroscopy. The MMA/GMA copolymerized and EGDMA-crosslinked shell of the CSP had a maximum glass transition temperature (T_g) of 140°C, which was decreased with the content of GMA at a rate of −1°C/mol %. However, the shell without crosslinking had a maximum T_g of 127°C, which decreased at a rate of −0.83°C/mol %. The T_g of the interphasial region between the core and shell was 65°C, which was invariant with the design variables. The T_g of the BA core was −43°C, but it could be increased to −35°C by crosslinking with EGDMA. The T_g values of the core and shell were also invariant with the size of the CSP. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2069–2078, 1998     

Synthesis and characterization of graft copolymers of syndiotactic polystyrene with polybutadiene and 4‐methylstyrene

The basic method for synthesizing syndiotactic polystyrene‐g‐polybutadiene graft copolymers was investigated. First, the syndiotactic polystyrene copolymer, poly(styrene‐co‐4‐methylstyrene), was prepared by the copolymerization of styrene and 4‐methylstyrene monomer with a trichloro(pentamethyl cyclopentadienyl) titanium(IV)/modified methylaluminoxane system as a metallocene catalyst at 50°C. Then, the polymerization proceeded in an argon atmosphere at the ambient pressure, and after purification by extraction, the copolymer structure was confirmed with ¹H‐NMR. Lastly, the copolymer was grafted with polybutadiene (a ready‐made commercialized unsaturated elastomer) by anionic grafting reactions with a metallation reagent. In this step, poly(styrene‐co‐4‐methylstyrene) was deprotonated at the methyl group of 4‐methylstyrene by butyl lithium and further reacted with polybutadiene to graft polybutadiene onto the deprotonated methyl of the poly(styrene‐co‐4‐methylstyrene) backbone. After purification of the graft copolymer by Soxhlet extraction, the grafting reaction copolymer structure was confirmed with ¹H‐NMR. These graft copolymers showed high melting temperatures (240–250°C) and were different from normal anionic styrene–butadiene copolymers because of the presence of crystalline syndiotactic polystyrene segments. Usually, highly syndiotactic polystyrene has a glass‐transition temperature of 100°C and behaves like a glassy polymer (possessing brittle mechanical properties) at room temperature. Thus, the graft copolymer can be used as a compatibilizer in syndiotactic polystyrene blends to modify the mechanical properties to compensate for the glassy properties of pure syndiotactic polystyrene at room temperature. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Soybean‐ and castor‐oil‐based thermosetting polymers: Mechanical properties

Maleic anhydride modified soybean‐ and castor‐oil‐based monomers, prepared via the malination of the alcoholysis products of the oils with various polyols, such as pentaerythritol, glycerol, and bisphenol A propoxylate, were copolymerized with styrene to give hard rigid plastics. These triglyceride‐based polymers exhibited a wide range of properties depending on their chemical structure. They exhibited flexural moduli in the 0.8–2.5 GPa range, flexural strength in the 32–112 MPa range, glass transition temperatures (T_g) ranging from 72 to 152°C, and surface hardness values in the 77–90 D range. The polymers prepared from castor oil exhibited significantly improved modulus, strength, and T_g values when compared with soybean‐oil‐based polymers. These novel castor and soybean‐oil‐based polymers show comparable properties to those of the high‐performance unsaturated polyester (UP) resins and show promise as an alternative to replace these petroleum‐based materials. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1497–1504, 2006     

Comparison of thermal,thermomechanical, and rheological properties of blends of divinylbenzene-based hyperbranched and linear functionalized polymers

A range of polymer blends were prepared via a solvent-based film casting process using highly/hyperbranched (HB) polydivinylbenzenes (PDVB) polymers of two different molecular weights, linear functionalized (LF), hydrogenated hyperbranched (H-HB2) PDVB, and linear polystyrene (LP). The thermal, thermomechanical, and rheological properties of the pure polymers and blends were then investigated and the results related to the concentration of “branched” polymer in the blend and the level of branching/polymer end groups present in the “branched” polymers used. Differential scanning calorimetry (DSC) analysis revealed an increase of the glass transition temperature (T_g) for the blends containing the nonhydrogenated HBs (~108 °C compared to ~102 °C for LP), which was attributed to crosslinking via the unsaturated reactive chain end/pendant groups in the HB ( CHCH₂). In contrast at the blends, containing the hydrogenated polymers H-HB2, exhibited the same T_g as LP (~102°C) due to absence of crosslinking from the (H-HB2) polymer. As the unsaturated HBs were found to be thermally curable, curing temperature rheology measurements were carried out employing a temperature ramp. No specific T_gel (the temperature at which HB gets crosslinked) was identified for LP-HB1 and LP-HB2 blends, which might be suggested to be due to the fact that both chain entanglement from linear polystyrene. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48547.     

Synthesis and characterization of organo‐soluble fluorinated polyimides

A novel fluorinated diamine monomer with a keto group, 4‐[4‐amino‐2‐trifluoromethyl phenoxy]‐4′‐[4‐aminophenoxy]benzophenone (ATAB) was prepared by reacting dihydroxybenzophenone with 4‐chloronitrobenzene and 2‐chloro‐5‐nitrotrifluoromethylbenzene in the presence of potassium carbonate followed by catalytic reduction with palladized carbon (10%). Fluorinated polyimides IVa–e were synthesized from the diamine mentioned above via a two‐step method (thermal and chemical imidization). Polyimides IVa–e have inherent viscosities in the range 0.65–1.06 dL g^?1 (thermal imidization) and 0.82–1.56 dL g^?1 (chemical imidization). The polyimides prepared by chemical imidization exhibit excellent solubility. Polyimide films exhibit tensile strength, elongation and tensile modulus in the ranges 96–106 MPa, 9–13% and 1.1–1.7 GPa, respectively. The T₁₀ values of the polyimides are in the range 540–598 °C in nitrogen and 545–586 °C in air, with more than 50–60% char yield. They have T_g values between 244 and 285 °C. The prepared polyimides show cut‐off wavelengths in the range 365–412 nm and transmittance at 450 nm in the range 80.9–94.2%. The dielectric constants of the polyimide films are in the range 3.10–3.77 at 1 kHz and 3.04–3.66 at 10 kHz, with moisture absorption of 0.14–0.40%. Copyright © 2006 Society of Chemical Industry     

Tertiary-amine-terminated polybutadiene and butadiene acrylonitrile: Synthesis and application in the modification of epoxy resins

Two tertiary-amine-terminated liquid rubbers (TATPB and TATBN) containing polybutadiene and butadiene acrylonitrile are successfully synthesized and used in the modification of epoxy networks. By taking advantage of the flexibility of rubbers, the toughness of epoxy resin has been significantly improved. The addition of 60 phr TATPB and TATBN increased the impact strength of epoxy resins from 12.2 to 59.8 and 92.0 KJ/m², respectively. Meanwhile, due to the dual role of tertiary amine of TATPB and TATBN in catalysis and curing for epoxies, their T_g values shifted from 87.7 to 102.0 and 95.7°C, respectively. TATPB with a smaller polarity improves the toughness of the epoxy resin slightly less than TATBN with a larger polarity, but the former is more effective in increasing the T_g values. This study demonstrates a novel strategy to enhance the toughness of epoxy composites as well as improve the high temperature resistance by designing the end-structure of toughening agents.     

Improvement of fracture toughness and glass transition temperature of DGEBA‐based epoxy systems using toughening and crosslinking modifiers

Several toughening and crosslinking modifiers were tested in two epoxy resin systems based on the diglycidyl ether of bisphenol A (DGEBA) with the objective to improve the critical stress intensity factor K_IC and the glass transition temperature (T_g) simultaneously. An amine hardener (isophorone diamine (IPD)) and a homopolymerization initiator (1‐ethyl‐3‐methylimidazolium acetate (EMIM Ac)) were used as curing agents. The highest effect on the K_IC value of the resin system DGEBA/IPD (K_IC = 0.72 MPa^1/2; T_g = 164°C) was achieved with the dendric polymer Boltorn P501 (10 wt%), but it decreased the T_g (K_IC = 1.39 MPa^1/2; T_g = 136°C). A high toughening effect with a low decrease of T_g was achieved with a combination of a self‐organized block copolymer (Nanostrength M22N) and silica nanoparticles (Nanopox F400) (K_IC =1.15 MPa^1/2; T_g =157°C). The K_IC value of the resin system DGEBA/EMIM Ac was improved from 0.44 to 0.66 MPa^1/2. An improvement of both, the thermal and mechanical properties was established for a combination of a poly(tetrahydrofuran) as toughening modifier (PolyTHF2000) with the post‐crosslinking modifier diethylphosphite (DEP) in the resin system DGEBA/IPD (K_IC = 0.86 MPa^1/2; T_g = 180°C). A system with chemical linkages between both modifiers was investigated for comparison but yielded inferior results. POLYM. ENG. SCI., 59:86–95, 2019. © 2018 Society of Plastics Engineers     

Synthesis and characterization of polyamide resins from soy-based dimer acids and different amides

A series of soy-based polyamides with different dimer acids and diamines were synthesized using a condensation polymerization technique. The molecular weight of polyamides prepared from 1,4-phenylenediamine increases greatly with a reaction temperature above 260°C. The physical properties of the polyamides, such as glass transition temperature (T_g), melting point (T_m), decomposition temperature (T_d), crystalline behavior, and mechanical strength strongly depend on their molecular weight and flexibility of diamines used. The aromatic-based polyamides have a higher T_g, T_m, T_d, and stronger mechanical strength than that of aliphatic-based polyamides. X-ray diffraction patterns of the samples indicate that all of the resins synthesized present a typical semicrystalline morphology. Polyamides made from hydrogenated dimer acid possess lower T_g and higher mechanical strength, compared with polyamides from unsaturated dimer acid with different dimer and trimer ratios. These results are analyzed and discussed in accordance with the influence of rigid aromatic segments and the microstructure of different dimer acids. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68:305–314, 1998     

Characterization of block copolymers based on poly[3,3-bis(ethoxymethyl)oxetane] and other novel polyethers

Diblock, triblock, and alternating block copolymers based on poly[3,3-bis(ethoxymethyl) oxetane] [poly(BEMO)] and a random copolymer center block poly(BMMO-co-THF) composed of poly[3,3-bis(methoxymethyl)oxetane] [poly(BMMO)], and poly(tetrahydrofuran) [poly(THF)] were synthesized and characterized with respect to molecular weight. Glass transition temperatures T_g and melting temperatures T_m were characterized via DSC, modulus–temperature, and dynamic mechanical spectroscopy (DMS). These polyethers had T_m between 70°C and 90°C, and T_g between ?55°C and ?30°C. The degree of crystallinity of poly(BEMO) was found to be 65% by X-ray powder diffraction. Tensile properties of the triblock copolymer, poly(BEMO-block-BMMO-co-THF-block-BEMO) were also studied. A yield point was found at 4.1 × 10⁷ dyn/cm² and 10% elongation and failure at 3.8 × 10⁷ dyn/cm² and 760 % elongation. Morphological features were examined by reflected light microscopy and the kinetics of crystallization were studied. Poly(BEMO) and its block copolymers were found to form spherulites of 2–10 μm in diameter. Crystallization was complete after 2–5 min.     

Synthesis and kinetic behavior of stereotriblock polybutadiene using dilithium as initiator

Anionic polymerization of butadiene was conducted in cyclohexane using 1,1,4,4‐tetraphenyl‐1,4‐dilithium butane (TPB–DiLi) as initiator and dipiperidinoethane (DPE) as modifier. The polymer design effects of DPE/TPB–DiLi (simplified as DPE/Li) and polymerization temperature on the 1,2 content of polybutadiene (PB) were examined and 1,2‐polybutadiene (1,2‐PB) with a nearly 100% 1,2 content was obtained. 1,2–1,4–1,2‐Stereotriblock polybutadiene (STPB) can be synthesized easily by means of one feed reaction. DSC and DMA analyses showed that STPB with the designed molecular structure (molecular weight, block ratio, and 1,2 content in 1,2 blocks) has two T_g's and two loss moduli and exhibits microphase separation. Studies on reaction kinetics established the polymerization kinetics equation of 1,4‐PB as ?d[M]/dt = 0.356[C]^0.5[M], indicating the first‐order relationship between polymerization rate and monomer concentration. At 50°C, the addition of the strong polar modifier DPE into the system increased the reaction rate. The apparent propagating activating energies before and after DPE addition were also determined in this study. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1049–1054, 2003     

Synthesis and characterization of dicyanate monomers containing methylene spacers

The bisphenols containing methylene spacer were prepared by treating eugenol/2‐allyl phenol with 2,6‐dimethyl phenol/guiacol/o‐cresol in the presence of AlCl₃. All the bisphenols were converted to their respective cyanate esters by treating with CNBr. The structural confirmation was done by FTIR, ¹H NMR, ¹³C NMR spectral methods, and elemental analysis. Thermal characterization was done by DSC and TGA. DSC transition shows that the T_g is in the range of 208–239°C. The T_g is highest for the cyanate ester Cy(b) with symmetric structure. The T_g of the cured network depends on the length and symmetry of the monomer, T_g being higher for shorter and the para‐substituted monomers. The T₁₀ values are in the range of 364–381°C. The char yield is in the range of 47–53%. From the char yield, the limiting oxygen index (LOI) value was determined, which is used to confirm the flame retardancy of the cyanate ester resins. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Completely amorphous high thermal resistant copolyesters from bio-based 2,5-furandicarboxylic acid

Polyesters from renewable resources with glass transition temperature (T_g) higher than 100°C are crucial in broadening their application range. In this work, a series of high molecular weight copolyesters, poly(butylene bis[4-(2-hydroxyethoxy) phenyl] sulfone 2,5-furandicarboxylate) (PBSF), was synthesized from bis[4-(2-hydroxyethoxy) phenyl] sulfone (BHEPS), bio-based 1,4-butanediol (BDO), and 2,5-furandicarboxylic acid (FDCA) via transesterification. Nuclear magnetic resonance spectroscopy (¹H-NMR and ¹³C-NMR) was used to confirm their chemical structures, composition, and sequence distribution. Characterizations demonstrated that with the increasing content of BHEPS unit, T_g of synthesized polyesters was increased from 38.2°C for PBF to 122°C for PBSF-95, in which the content of BHEPS unit was 95%. However, the weight average molecular weight (M_w) of PBSF was dramatically decreased after the addition of BHEPS, from 95,300 g/mol for PBF to only 9600 g/mol for PBSF-95, which was too low for practical application. Taking molecular weight, T_g, and mechanical properties into account, PBSF-65 was considered to be a promising polyester with M_w of 28,500 g/mol, T_g of 104.7°C, tensile strength of 82 MPa, and elongation-at-break of 98%. Besides, it was a completely amorphous polyester with a transmittance of 89.9% by cutoff at 700 nm. Summarily, PBSF-65 showed great potential to be used as raw material for the manufacture of baby bottles, children's toys, kitchen appliances, and beverage packaging, especially in the case when high transparency and heat resistance are required.     

Study by thermal analysis of composites prepared from silica gel,furfuryl alcohol and acetaldehyde

Composites from furfuryl alcohol, acetaldehyde and silica gel were prepared with trifluoracetic acid as a catalyst. The composites were studied by TGA and DSC. The TGA results showed three main losses of weight, the first of which was ascribed to water. The percentage of polymer in the composites reached a limit value, independently of the ratio of furfuryl alcohol/acetaldehyde used. The layer of polymer that covers the silica was not completely cross‐linked. The composites contain soluble oligomers with 97: M _n < 580 g mol^?1, that could be extracted with THF. The soluble fraction of composites prepared from mixtures of furfurylic alcohol and acetaldehyde decreased as the proportion of the acetaldehyde increased. The DSC of the samples indicated a T_g between ?8 and ?15 °C that disappeared after an extraction with THF. The DSC of the oligomers removed showed a possible T_g at 13 °C and an exothermic peak between 70 and 170 °C which corresponded to an enthalpy of 326.1 J g^?1. © 2003 Society of Chemical Industry     

Isothermal Cure of an Epoxy System Containing Tetraglycidyl-4,4′-diaminodiphenylmethane (TGDDM), a Multifunctional Novolac Glycidyl Ether and 4,4′-Diaminodiphenylsulphone (DDS): Vitrification and Gelation

Times to gelation and vitrification have been determined at different isothermal curing temperatures between 200 and 240°C for an epoxy/amine system containing both tetraglycidyl-4,4′-diaminodiphenylmethane (TGDDM) and a multifunctional Novolac glycidyl ether with 4,4′-diaminodiphenylsulphone (DDS). The mixture was rich in epoxy, with an amine/epoxide ratio of 0·64. Gelation occurred around 44% conversion. Vitrification was determined from data curves of glass transition temperature, T_g, versus curing time obtained from differential scanning calorimetry experiments. The minimum and maximum values T_g determined for this epoxy system were T_g0=12°C and T_gmax=242°C. Values of activation energy for the cure reaction were obtained from T_g versus time shift factors, a_T, and gel time measurements. These values were, respectively, 76·2kJmol^-1 and 61·0kJmol^-1. The isothermal time–temperature–transformation (TTT) diagram for this system has been established. Vitrification and gelation curves cross at a cure temperature of 102°C, which corresponds to glass transition temperature of the gel. © of SCI.