APPLICATION OF FUZZY ADAPTIVE CONTROLLER IN NONLINEAR PROCESS CONTROL

In general, physical processes are usually nonlinear and control system design based on the linearization technique cannot control the process well for a wide range of operation. Use of the variable transformation method may not always solve the problem. In this paper, a fuzzy adaptive controller is proposed to control the nonlinear process. The CSTR control problem has also been considered. The results are compared with the method of nonlinear model predictive control (NMPC) with constrained and unconstrained control variables. A fuzzy model-following control system scheme is also proposed. The results show that the proposed controller is a feasible control structure for a nonlinear or parameter-variations process control.     

基于多目标的模糊神经网络及在pH控制过程中的应用

设计了一种基于多目标的动态模糊递归神经网络（FRNN）建模方法,用于pH中和过程的广义预测控制。所设计的多目标优化算法以提高拟合精度和简化网络结构为原则,同时优化模糊神经网络中的模糊规则数、隶属度函数中心点及其宽度,由此得到的FRNN模型可以高精度拟合pH中和过程。依据该动态模型,在控制过程的每一个控制周期得到其局部线性模型,将广义预测控制中复杂的非线性优化问题转化为简单的二次线性规划问题。仿真对比结果验证了所提方法的有效性。     

Modeling and control of the melt index in HDPE process

We investigate the model for an industrial isothermal HDPE slurry reactor. The model, consisting of several nonlinear equations, can be linearized to give sets of linear time invariant state space model. The effectiveness of the linearized model is verified by the numerical simulations. A simple model predictive control scheme is constructed based on the linear state space model. The value of the melt index is obtained from the values of the manipulated and controlled variables generated from the control scheme. The control performance can be evaluated from the comparison between the computed melt index values and measured melt index values. The control scheme shows good tracking performance in the numerical simulations. We believe that the model developed in the present study can be effectively used to predict process variables as well as to control the melt index.     

基于Wiener模型的pH中和过程非线性DMC控制

化工生产过程中常常涉及到pH值的控制,pH中和过程具有很强的非线性特性。通过对中和过程非线性特性的分析,引入了对象的Wiener模型,将中和过程的非线性特性分离。同时针对线性动态矩阵控制(DMC)存在的问题,采用分层优化的策略,提出了基于此模型的带有自校正参数辨识的非线性动态矩阵控制算法,实现了pH值的高精度控制。该方法具有很强的稳定性和鲁棒性,对于抑制过程流中存在的扰动,取得了比线性预测控制更好的控制效果。     

MODELING AND PREDICTIVE CONTROL OF MIMO NONLINEAR SYSTEMS USING WIENER-LAGUERRE MODELS

In this work, a Weiner-type nonlinear black box model was developed for capturing dynamics of open loop stable MIMO nonlinear systems with deterministic inputs. The linear dynamic component of the model was parameterized using orthogonal Laguerre filters while the nonlinear state output map was constructed either using quadratic polynomial functions or artificial neural networks. The properties of the resulting model, such as open loop stability and steady-state behavior, are discussed in detail. The identified Weiner-Laguerre model was further used to formulate a nonlinear model predictive control (NMPC) scheme. The efficacy of the proposed modeling and control scheme was demonstrated using two benchmark control problems: (a) a simulation study involving control of a continuously operated fermenter at its optimum (singular) operating point and (b) experimental verification involving control of pH at the critical point of a neutralization process. It was observed that the proposed Weiner-Laguerre model is able to capture both the dynamic and steady-state characteristics of the continuous fermenter as well as the neutralization process reasonably accurately over wide operating ranges. The proposed NMPC scheme achieved a smooth transition from a suboptimal operating point to the optimum (singular) operating point of the fermenter without causing large variation in manipulated inputs. The proposed NMPC scheme was also found to be robust in the face of moderate perturbation in the unmeasured disturbances. In the case of experimental verification using the neutralization process, the proposed control scheme was found to achieve much faster transition to a set point close to the critical point when compared to a conventional gain-scheduled PID controller.     

MODELING AND PREDICTIVE CONTROL OF MIMO NONLINEAR SYSTEMS USING WIENER-LAGUERRE MODELS

In this work, a Weiner-type nonlinear black box model was developed for capturing dynamics of open loop stable MIMO nonlinear systems with deterministic inputs. The linear dynamic component of the model was parameterized using orthogonal Laguerre filters while the nonlinear state output map was constructed either using quadratic polynomial functions or artificial neural networks. The properties of the resulting model, such as open loop stability and steady-state behavior, are discussed in detail. The identified Weiner-Laguerre model was further used to formulate a nonlinear model predictive control (NMPC) scheme. The efficacy of the proposed modeling and control scheme was demonstrated using two benchmark control problems: (a) a simulation study involving control of a continuously operated fermenter at its optimum (singular) operating point and (b) experimental verification involving control of pH at the critical point of a neutralization process. It was observed that the proposed Weiner-Laguerre model is able to capture both the dynamic and steady-state characteristics of the continuous fermenter as well as the neutralization process reasonably accurately over wide operating ranges. The proposed NMPC scheme achieved a smooth transition from a suboptimal operating point to the optimum (singular) operating point of the fermenter without causing large variation in manipulated inputs. The proposed NMPC scheme was also found to be robust in the face of moderate perturbation in the unmeasured disturbances. In the case of experimental verification using the neutralization process, the proposed control scheme was found to achieve much faster transition to a set point close to the critical point when compared to a conventional gain-scheduled PID controller.     

非线性Hammerstein模型预测控制策略及其在pH中和过程中的应用

所有实际工业过程都包含一定程度的非线性,如pH中和过程由于其本身的强非线性是工业过程控制中具有挑战性的难题,但至今为止仍缺乏有效的非线性控制方法。将基于差分方程模型的模型预测控制策略(model predictive control,MPC)推广到包含一个静态非线性多项式函数和一个线性差分方程动态环节的非线性Hammerstein系统,详细描述了基于静态非线性多项式函数的最优控制作用求解方法,提出了一套新的非线性Hammerstein MPC 控制策略(nonlinear Hammerstein predictive control,NLHPC)。pH中和过程控制仿真和控制实验表明,NLHPC的控制结果好于工业上常用的非线性 PID(nonlinear PID,NL-PID)控制器。     

模糊非线性内模控制算法及其在pH值控制中的应用

pH值控制过程具有较强的非线性,历来是过程控制研究的一大热点,本文针对pH值控制系统提出了一种基于模糊推理网的非线性内模控制算法（FNIMC）。模糊推理网用于辨识对象的模糊模型;FNIMC由一个逆模控制器和具有一个可调参数的鲁棒滤波器组成。仿真结果表明该算法优于非线性PID调节器,且计算效率高。     

Modeling and nonlinear predictive functional control of liquid level in a coke fractionation tower

The level control of the fractionation tower in industrial coke unit is not very easy due to its complex characteristics and nonlinearity. Most are controlled by PID or linear predictive control methods without considering the complexity. This paper shows that a more comprehensive nonlinear-model-based predictive control method can further improve control performance. A verification of a nonlinear process model with plant data is first shown. Then the design of nonlinear predictive functional control is discussed and results are shown by way of simulations and application to demonstrate the effectiveness and feasibility of the proposed control strategy.     

基于多变量预测控制技术的丙烯精馏塔控制系统

精馏是化工中的重要过程,具有强耦合性、不确定性、非线性和大滞后等特征,且存在着苛刻的约束条件,控制难度大,长期以来都是各种先进控制与优化方案的实验对象。预测控制、内模控制、推断控制、模糊控制、神经元控制等多种控制策略都曾应用于精馏过程。选取了丙烯精馏塔作为研究对象,利用APC-Hiecon软件对其进行了基于多变量预测控制的研究。通过先进控制实施效果对比表明,方案实施后,过程变量运行平稳,有效保障了产品质量及精馏过程的稳定,达到了预期控制要求。     

基于神经网络的pH中和过程非线性预测控制

针对pH中和过程这一化工过程系统中的典型非线性对象特点，应用神经网络建模思想和模型预测控制方法，并结合Hammerstein模型特点，研究pH中和过程非线性系统的两种新型模型预测控制手段，分别建立基于神经网络的非线性预测控制系统整体求解策略和基于Hammerstein模型的两步法预测控制策略，并用MATLAB对其进行仿真。控制仿真结果表明，建立的神经网络预测控制策略和非线性Hammerstein模型预测控制均优于传统PID控制方法，具有良好的设定值跟踪效果和抗干扰控制响应，说明这两种控制策略是非线性过程的有效控制方法。     

Pole-placement self-tuning control of nonlinear Hammerstein system and its application to pH process control

By taking advantage of the separation characteristics of nonlinear gain and dynamic sector inside a Hammerstein model, a novel pole placement self tuning control scheme for nonlinear Hammerstein system was put forward based on the linear system pole placement self tuning control algorithm. And the nonlinear Hammerstein system pole placement self tuning control (NL-PP-STC) algorithm was presented in detail. The identification ability of its parameter estimation algorithm of NL-PP-STC was analyzed, which was always identifiable in closed loop. Two particular problems including the selection of poles and the on-line estimation of model parameters, which may be met in applications of NL-PP-STC to real process control, were discussed. The control simulation of a strong nonlinear pH neutralization process was carried out and good control performance was achieved.     

Multi-loop nonlinear internal model controller design based on a dynamic fuzzy partial least squares model

In this paper, a dynamic fuzzy partial least squares (DFPLS) modeling method is proposed. Under such framework, the multiple input multiple output (MIMO) nonlinear system can be automatically decomposed into several univariate subsystems in PLS latent space. Within each latent space, a dynamic fuzzy method is introduced to model the inherent dynamic and nonlinear feature of the physical system. The new modeling method combines the decoupling characteristic of PLS framework and the ability of dynamic nonlinear modeling in the fuzzy method. Based on the DFPLS model, a multi-loop nonlinear internal model control (IMC) strategy is proposed. A pH neutralization process and a methylcyclohexane (MCH) distillation column from Aspen Dynamic Module are presented to demonstrate the effectiveness of the proposed modeling method and control strategy.     

Model-based control strategies for a chemical batch reactor with exothermic reactions

Batch reactor control provides a very challenging problem for the process control engineer. This is because a characteristic of its dynamic behavior shows a high nonlinearity. Since applicability of the batch reactor is quite limited to the effectiveness of an applied control strategy, the use of advanced control techniques is often beneficial. This work presents the implementation and comparison of two advanced nonlinear control strategies, model predictive control (MPC) and generic model control (GMC), for controlling the temperature of a batch reactor involving a complex exothermic reaction scheme. An extended Kalman filter is incorporated in both controllers as an on-line estimator. Simulation studies demonstrate that the performance of the MPC is slightly better than that of the GMC control in nominal case. For model mismatch cases, the MPC still gives better control performance than the GMC does in the presence of plant/model mismatch in reaction rate and heat transfer coefficient.     

基于多核支持向量机的非线性模型预测控制

Multi-kernel-based support vector machine （SVM） model structure of nonlinear systems and its specific identification method is proposed, which is composed of a SVM with linear kernel function followed in series by a SVM with spline kernel function. With the help of this model, nonlinear model predictive control can be transformed to linear model predictive control, and consequently a unified analytical solution of optimal input of multi-step-ahead predictive control is possible to derive. This algorithm does not require online iterative optimization in order to be suitable for real-time control with less calculation. The simulation results of pH neutralization process and CSTR reactor show the effectiveness and advantages of the presented algorithm.     

Nonlinear model-based dissolved oxygen control in a biological wastewater treatment process

The dissolved oxygen (DO) concentration has been an important process parameter in the biological wastewater treatment process (WWTP). In this paper, we propose a nonlinear control scheme to maintain the dissolved oxygen level of an activated sludge system. Without any linearization or model reduction, it can directly incorporate the nonlinear DO process model with on-line estimation of the respiration rate (R) and the oxygen transfer rate (K_La). Simulation results show that it outperforms a control performance of the PID controller. Since it incorporates the process disturbance and nonlinearity in the controller design, the suggested method can efficiently deal with the operating condition changes that occur frequently in the wastewater treatment process.     

Hierarchical fuzzy models within the framework of orthonormal basis functions and their application to bioprocess control

Fuzzy models within the framework of orthonormal basis functions (OBF fuzzy models) have been introduced in previous works and shown to be a very promising approach to the areas of nonlinear system identification and control, since they exhibit several advantages over those dynamic model topologies usually adopted in the literature. As fuzzy models, however, they exhibit the dimensionality problem which is the main drawback to the application of neural networks and fuzzy systems to the modeling and control of large-scale systems. This problem has successfully been dealt with in the literature by means of hierarchical structures composed of submodels connected in cascade. In the present paper a hierarchical fuzzy model within the OBF framework is presented. A data-driven hybrid identification method based on genetic and gradient-based algorithms is described in details. A model-based predictive control scheme is also presented and applied to control of a complex industrial process for ethyl alcohol (ethanol) production.     

Control of pH neutralization process using simulation based dynamic programming

The pH neutralization process has long been taken as a representative benchmark problem of nonlinear chemical process control due to its nonlinearity and time-varying nature. For general nonlinear processes, it is difficult to control with a linear model-based control method so nonlinear controls must be considered. Among the numerous approaches suggested, the most rigorous approach is the dynamic optimization. However, as the size of the problem grows, the dynamic programming approach suffers from the curse of dimensionality. In order to avoid this problem, the Neuro-Dynamic Programming (NDP) approach was proposed by Bertsekas and Tsitsiklis [1996]. The NDP approach is to utilize all the data collected to generate an approximation of optimal cost-to-go function which was used to find the optimal input movement in real time control. The approximation could be any type of function such as polynomials, neural networks, etc. In this study, an algorithm using NDP approach was applied to a pH neutralization process to investigate the feasibility of the NDP algorithm and to deepen the understanding of the basic characteristics of this algorithm. As the approximator, the neural network which requires training and the k-nearest neighbor method which requires querying instead of training are investigated. The approximator has to use data from the optimal control strategy. If the optimal control strategy is not readily available, a suboptimal control strategy can be used instead. However, the laborious Bellman iterations are necessary in this case. For pH neutralization process it is rather easy to devise an optimal control strategy. Thus, we used an optimal control strategy and did not perform the Bellman iteration. Also, the effects of constraints on control moves are studied. From the simulations, the NDP method outperforms the conventional PID control.     

pH控制在管状流动反应器中的应用(英文)

Tubular flow reactors are mainly used in chemical industry and waste water discharged units. Control of output variables is very difficult because of the existence of high dead-time in these types of reactors. In the present work, sodium hydroxide and acetic acid solutions were sent to the tubular flow reactor. The aim was to control pH at 7 in the nonlinear region. The pH control of a tubular flow reactor with high time delay and a highly nonlinear behavior in pH neutralization reaction was investigated experimentally in the face of the various load and set point changes. Firstly, efficiency of conventional Proportional-Integral-Derivative (PID) algorithm in the experiments was tested. Then self-tuning PID (STPID) control system was applied by using the ARMAX model. The model parameters were calculated from input–output data by using PRBS signal as disturbance and Bierman algorithm. Lastly, the experimental fuzzy control of pH based on fuzzy model was achieved to compare the success of fuzzy approach with the performance of other control cases studied.     

Application of pH control to a tubular flow reactor

Tubular flow reactors are mainly used in chemical industry and waste water discharged units. Control of output variables is very difficult because of the existence of high dead-time in these types of r...