Seamless ultrathin rear projection display

A new architecture for a thin (2‐cm depth) rear projection display is described. In order to achieve this small depth, a very high density of rear projectors is used. Three prototype displays using rear projectors on both 5‐ and 2‐cm pitch arrays are described. The displays can achieve an effective screen pixel pitch of as small as 0.5 mm, which makes this technology competitive in terms of resolution with fine pitch LED displays; however, orders of magnitude fewer LEDs are required: Each rear projector requires only one white LED and a color liquid crystal light modulator. In the three prototypes, the projector light modulators utilize 101‐cm (40 in.), 80‐cm (31.5 in.), and 60‐cm (24 in.) diagonal liquid crystal display glass. To minimize cost, no lenses are utilized for the rear projectors. An RGB LED array may augment the projector array, which provides a low resolution component of the image onto which the high resolution component is superimposed by the projector array. Edge gaps between active areas on adjacent LCD glass units are completely eliminated by the rear projection approach enabling low profile wall‐size seamless displays. Display contrast depends on rear projection screen design.     

Projection‐based head‐tracking 3‐D displays

Abstract— This paper describes the construction and operation of four 3‐D displays in which each display produces two images for each eye and thus fits into the category of projection‐based binocular stereoscopic displays. The four 3‐D displays described are pico‐projector‐based, liquid‐ crystal—on—silicon (LCOS) conventional projector‐based, 120‐Hz digital‐light‐processor (DLP) projector‐ based, and the HELIUM3D system. In the first three displays, images are produced on a direct‐view LCD whose conventional backlight is replaced with a projection illumination source that is controlled by a multi‐user head tracker; novel steering optics direct the projector output to regions referred to as exit pupils located at the viewers' eyes. In the HELIUM3D display, the image information is supplied by a horizontally scanned, fast, light valve whose output is controlled by a spatial light modulator (SLM) to direct images to the appropriate viewers' eyes. The current statu s and the multimodal potential of the HELIUM3D display are described.     

A 23‐in. full‐panel‐resolution autostereoscopic LCD with a novel directional backlight system

Abstract— An autostereoscopic display that shows stereoscopic images with full‐panel resolution has been developed,¹ but it has a problem in terms of unit size. To resolve this problem, a new directional backlight system was developed, and it was applied to a prototype autostereoscopic LCD. The backlight system has two light sources — one for the right eye and the another for the left eye — and an elliptically shaped mirror that controls the direction of light from the light sources. The LCD uses a field‐sequential method which re‐writes an image for one eye and one for the other eye at a frame rate of 120 Hz, and the light sources alternately blink in synchronization with each frame so that the LCD shows full‐panel‐resolution stereoscopic images without flicker. In this paper, the new backlight system is described. The backlight system is effective for large screen such as 23 in. on the diagonal. By using this backlight system, the prototype LCD achieved practible unit size, brightness over the entire screen, and cross‐talk.     

A study of roll‐printing technology for TFT‐LCD fabrication

Abstract— Recently, potential breakthrough technologies for low‐cost processing of TFT‐LCDs and new process developments for flexible‐display fabrication have been widely studied. A roll‐printing process using etch‐resist material as a replacement for photolithographic patterning was investigated. The characterization of the properties of patterns formed in roll printing, a method to fabricate cliché plates for fine patterns, and the design of a new formulation for resist printing ink is reported. The pattern position accuracy, which is one of the most important issues for the successful application of printing processes in display manufacturing was studied and how it can be improved by optimizing the blanket roll structure is explained. New design rules for the layout of the thin‐film‐transistor array was derived to improve the compatibility of roll printing. As a result, a prototype 15‐in.‐XGA TFT‐LCD panel was fabricated by using printing processes to replace all the photolithographic patterning steps conventionally used.     

A silicon‐chip‐based light valve with reflective twisted‐nematic mode for high‐definition projectors

Crystalline‐silicon‐chip‐based reflective light valves are suitable for realizing high definition and bright liquid‐crystal projectors. We have developed an XGA (1025 × 769 pixels) silicon‐chip‐based light valve with a diagonal display area of 2.54 cm (1 in.). The reflective twisted‐nematic mode was examined by using the Jones matrix method as a display mode, and the normally white reflective twisted‐nematic mode was selected. This mode is suitable for a narrow cell gap, and a fast response time can be expected. In addition, the driving voltage of this mode is low and has good chromaticity with small retardation. The cell gap of the light valve is 2 μm. The cell gap support is made using spacer posts formed on the silicon chip with a photodefinable resin. The response time is 12 msec, including both rise and fall times. The contrast ratio is more than 1000 at 5 Vrms.     

High‐efficiency optical system for ultra‐short‐throw‐distance projector based on multi‐laser light source

Abstract— A novel laser‐light‐source projector having the three outstanding features of high brightness, ultra‐short throw distance, and high color reproduction has been developed.These features have recently come to be required in the high‐end projector market. The technologies for the laser‐light‐source projectors fully utilize the advantages of lasers, such as high luminance, small étendue, and high color purity. By integrating a triple‐rod illumination system with a multi‐laser light source and an ultra‐wide‐angle projection system, the developed high‐efficiency optical system has achieved a brightness of 7000 lm and a throw ratio of 0.28 with an image size of 100–150 in. Another new technology, laser color processing (LCP), has offered vivid color reproduction which has a color gamut that is up to 180% wider than the BT.709 standard without appearing unnaturally colored. Furthermore, a speckle suppression effect produced by the multi‐laser light source has been demonstrated. In this paper, an overview of these newly developed technologies that are used in the novel laser‐light‐source projector is presented, and solutions to the issues of speckle noise and safety are presented.     

Enhancement of blue‐light‐emission properties for OLED displays by using a polarized light‐recycling structure

Abstract— The blue‐light‐emission properties of organic light‐emitting‐diode (OLED) displays must be enhanced to meet the requirements for color purity and luminous efficiency because few blue‐light‐emitting materials meet these requirements. This is particularly true for polymeric and phosphorescent light‐emitting materials. To attain the required purity and efficiency, a polarized‐light‐recycling structure for blue light that is called a blue enhanced circular polarizer (BECP) has been developed. The principle of the structure and the fabricated prototype device is described and it is shown that the structure increases blue‐light intensity and color purity, improves efficiency, provides a wide color gamut, and limits ambient‐light reflection.     

Efficiency analysis for multi‐view spatially multiplexed autostereoscopic 2‐D/3‐D displays

Abstract— The wide‐viewing freedom often requested by users of autostereoscopic displays can be delivered by spatial multiplexing of multiple views in which a sequence of images is directed into respective directions by a suitable autostereoscopic optical system. This gives rise to two important design considerations — the optical efficiency and the resolution efficiency of the device. Optical efficiency is particularly important in portable devices such as cell phones. A comparison is given between lens and barrier systems for various spatial multiplexing arrangements. Parallax‐barrier displays suffer from reduced optical efficiency as the number of views presented increases whereas throughput efficiency is independent of the number of views for lens displays. An autostereoscopic optical system is presented for the emerging class of highly efficient polarizer‐free displays. Resolution efficiency can be evaluated by investigating quantitative and subjective comparisons of resolution losses and pixel appearance in each 3‐D image. Specifically, 2.2‐in.‐diagonal 2‐D/3‐D panel performance has been assessed using Nyquist boundaries, human‐visual contrast‐sensitivity models, and autostereoscopic‐display optical output simulations. Four‐view vertical Polarization‐Activated Microlens technology with either QVGA mosaic or VGA striped pixel arrangements is a strong candidate for an optimum compromise between display brightness, viewing angle, and 3‐D pixel appearance.     

High‐pixel‐rate grating‐light‐valve laser projector

Abstract— A high‐pixel‐rate, high‐contrast (30,000:1) wide‐color‐gamut grating‐light‐valve laser projector is reported. A new optical engine enabling high‐frame‐rate (240 Hz) scan projection is employed. Panoramic wide‐angle‐scan projection with a 64:9 aspect ratio was also developed. Speckle noise is eliminated using a simple but highly efficient technique. The optical throughput efficiency of the grating‐light‐valve laser projector is reviewed.     

SOM‐based projection module for mobile displays

Abstract— The development of a compact, efficient VGA projection module to be embedded in mobile devices is reported. The design incorporates laser/laser diode (LD) light sources, Schlieren optics, and a one‐dimensional diffractive spatial optical modulator (SOM). During development, the optical parameters were determined and the relationships between the parameters to optimize the optical specifications were derived. The resulting optimized specifications enable us to manufacture two types of optical modu les as compact as 13 cc and with as little as 10% speckle contrast ratio.     

New pixel driving circuit using self‐discharging compensation method for high‐resolution OLED micro displays on a silicon backplane

A new 4T2C pixel circuit formed on a silicon substrate is proposed to realize a high‐resolution 7.8‐μm pixel pitch AMOLED microdisplay. In order to achieve high luminance uniformity, the pixel circuit compensates its Vth variation of the MOSFET for the driving transistor internally by using self‐discharging method. Also presented are 0.5‐in Quad‐VGA and 1.25‐in wide Quad‐XGA microdisplays with the proposed pixel circuit.     

Enhanced‐image‐quality raster‐scanning chipset using feedback‐control actuation

Abstract— A new raster‐scanning chipset which provides enhanced projection performance is presented. The design is novel in that it combines electrostatic and electromagnetic actuation methods, along with a unique feedback‐control scheme to produce SVGA and WVGA projected images. A micromirror, the actuators, and drive electronics are integrated into a small, power‐efficient system, a scanning chipset, to increase its reliability and manufacturability.     

High‐temperature thin‐film barriers for foldable AMOLED displays

We present a thin‐film dual‐layer bottom barrier on polyimide that is compatible with 350°C backplane processing for organic light‐emitting diode displays and that can facilitate foldable active‐matrix organic light‐emitting diode devices with a bending radius of <2 mm. We demonstrate organic light‐emitting diodes that survive bending over 0.5 mm radius for 10.000× based on the high‐temperature bottom barrier. Furthermore, we show compatibility of the bottom barrier with the backplane process by fabricating active‐matrix organic light‐emitting diode displays on GEN1‐sized substrates.     

Fabrication of 5.8‐in. OTFT‐driven flexible color AMOLED display using dual protection scheme for organic semiconductor patterning

Abstract— A 5.8‐in. wide‐QQVGA flexible color active‐matrix organic light‐emitting‐diode (AMOLED) display consisting of organic thin‐film transistors (OTFTs) and phosphorescent OLEDs was fabricated on a plastic film. To reduce the operating voltage of the OTFTs, Ta₂O₅ with a high dielectric constant was employed as a gate insulator. Pentacene was used for the semiconductor layer of the OTFTs. This layer was patterned by photolithography and dry‐etched using a dual protection layer of poly p‐xylylene and SiO₂ film. Uniform transistor performance was achieved in the OTFT backplane with QQVGA pixels. The RGB emission layers of the pixels were formed by vacuum deposition of phosphorescent small molecules. The resulting display could clearly show color moving images even when it was bent and operated at a low driving voltage (below 15 V).     

Advances towards high‐resolution pack‐and‐go displays: A survey

Abstract— Tiled displays provide high resolution and large scale simultaneously. Projectors can project on any available surface. Thus, it is possible to create a large high‐resolution display by simply tiling multiple projectors on any available regular surface. The tremendous advancement in projection technology has made projectors portable and affordable. One can envision displays made of multiple such projectors that can be packed in one's car trunk, carried from one location to another, deployed at each location easily to create a seamless high‐resolution display, and, finally, dismantled in minutes to be taken to the next location — essentially a pack‐and‐go display. Several challenges must be overcome in order to realize such pack‐and‐go displays. These include allowing for imperfect uncalibrated devices, uneven non‐diffused display surfaces, and a layman user via complete automation in deployment that requires no user invention. We described the advances we have made in addressing these challenges for the most common case of planar display surfaces. First, we present a technique to allow imperfect projectors. Next, we present a technique to allow a photometrically uncalibrated camera. Finally, we present a novel distributed architecture that renders critical display capabilities such as self‐calibration, scalability, and reconfigurability without any user intervention. These advances are important milestones towards the development of easy‐to‐use multi‐projector displays that can be deployed anywhere and by anyone.     

Laser display with single‐mirror MEMS scanner

Abstract— While arrayed DMD and LCD microdisplays are well‐established approaches for visualization tasks, image‐forming laser scanners are an emerging technology used to build miniaturized projection displays. A directly modulated RGB‐laser module consisting of diode lasers for red and blue and a frequency‐doubled semiconductor laser for green with color combining optics form the light source for the laser scanner have been developed. Subsequent beam‐shaping optics suppresses unwanted stray light and enables optimum illumination of the scanning mirror. The MEMS device features a single scanning mirror oscillating in two directions in resonant mode. This requires appropriate data delivery realized by a custom‐made driving logic, which converts the pixel stream originally arranged in rows and columns to the Lissajous‐like spot trajectory on the screen. Additionally, the increased image brightness at the vertical and horizontal borders of the field of view (FOV) is also compensated by the modulation of laser power. Theoretical investigations of the resulting maximum achievable system transmission are presented. Different systems, such as an extremely miniaturized monochrome projection head with an integrated diode laser and a full‐color projector have been realized. Important problems to be tackled are fast analog modulation of the laser power with high resolution and improved suppression of stray light and speckle.     

Transmissive electrowetting‐based displays for portable multimedia devices

Abstract— Electrowetting‐based displays have been successfully demonstrated in reflective mode, showing video capability and high optical performance. However, because this technology is based on a high‐efficiency optical switch operating between a light‐absorbing state and a light‐transmitting state, the technology lends itself naturally to a transmissive mode enabling a complete range of applications. This paper describes the first active‐matrix full‐color transmissive electrowetting displays including its main technical and system aspects. Two architectures have been demonstrated: one uses color filters, the other field‐sequential‐color illumination. The paper also introduces alternative concepts for more efficient color transmissive electrowetting displays with multiple absorbing layers.     

Invited Paper: The evolution of projection displays: From mechanical scanners to microdisplays

Abstract— The development of electronic projection systems from its earliest days in the 1930s to the present will be reviewed. Early projection systems were dominated by cathode‐ray tubes (CRTs) and mechanical scanners (Scophony). Until the invention of the Eidophor oil‐film light‐valve (LV) projector in the 1940s, there was no all‐electronic alternative to CRTs. Oil‐film LVs and CRTs dominated projection until the introduction of the first liquid‐crystal‐device (LCD) light‐amplifier system by Hughes. Today, the oil‐film LV has vanished and the CRT is vanishing. The light amplifier has morphed into several variations of liquid crystal‐on‐silicon (LCoS). Mechanical scanners are starting to be re‐introduced for laser display systems. However, transmissive LCDs, the digital micromirror device (DMD), and LCoS microdisplays dominate the projection‐display market today. In addition to discussing the projection systems themselves, certain key component technologies that have made modern projection systems possible will be discussed.     

Linearly polarized light‐emitting backlight

A new polarized backlight system for liquid‐crystal displays (LCDs) is presented in which one linear polarization is preferentially coupled out by anisotropic scattering. The lightguide consists of a polymeric polarization‐dependent scattering film adhered to a transparent polymeric substrate. By changing the scattering power of the film, the polarized light outcoupling angles can be influenced and optimized to achieve a maximum outcoupling centered along the normal direction. The other linear polarization is mainly trapped in the lightguide and is shown to be recycled to enhance the overall light and/or energy efficiency. With a proper substrate choice, the achieved local contrast exceeds 14 over a 50‐mm range. A collimated light input further enhances the polarized contrast to well over 17.     

Sensitometric characteristics of an all‐solid‐state photoelectrochromic pixel for an electrochromic light‐addressable display

Abstract— An all solid‐state photoelectrochromic element (PECE) was developed on the basis of electrochromic layers of WO₃ and polyaniline with a layer of polymer electrolyte placed on a base of polyamidosulfoacid, in which a thin‐film CdS_xSe_1?x photoresistor was used as an electronic key. The dependence of the sensitometric characteristics of the PECE on the applied voltage was studied.