Efficient CO2 Separation Using a PIM-PI-Functionalized UiO-66 MOF Incorporated Mixed Matrix Membrane in a PIM-PI-1 Polymer

Metal–organic framework (MOF) incorporated mixed–matrix membranes (MMMs) attract great interest for gas separation applications because they overcome limitations faced by typical polymer membranes, including permeability–selectivity trade-off, aging effect, and plasticization phenomenon. However, optimal MOF–polymer interface compatibility is the key challenge in fabricating defect-free high-performance gas-separation MMMs. Here, a surface modification strategy of the UiO-66-NH₂ MOF using a covalently bound PIM-PI-oligomer is developed to engineer interface compatibility with the polymer that has an identical chemical structure (PIM-PI-1) in the MMMs. A series of MMMs are prepared with different loadings of homogeneously distributed PIM-PI-functionalized MOFs (PPM). Significant improvements in CO₂/N₂ and CO₂/CH₄ selectivity and permeability are achieved with these MMMs, ranging from 5 to 10 wt% of the PPM loadings. The MMM with 10 wt% loading (PPM-10@MMM) shows a CO₂ permeability of 3827.3 Barrer and a CO₂/N₂ and CO₂/CH₄ selectivity of 24 and 13.4, respectively. This surpasses the 2008 Robeson upper bound for CO₂/N₂ and is very close to the 2008 upper bound for CO₂/CH₄. The experimental results are further compared using Maxwell's equation for MMMs. The resulting MMMs show a plasticization resistance against CO₂ up to 25 atm pressure and anti-aging performance for 180 h.     

Improved gas transport properties of polyurethane–urea membranes through incorporating a cadmium-based metal organic framework

The increasing need for more efficient separation processes has motivated the development of polymer membranes that can provide fast and selective transport. In this work, cadmium-based metal–organic framework (MOF) nanoparticles and a polyurethane–urea (PUU) elastomer were synthesized. New mixed-matrix membranes (MMMs) were then fabricated from the nanoparticles and the PUU. SEM images verified that embedding the nanoparticles changes the morphology of the PUU and the nanoparticles disperse well in the PUU due to satisfactory compatibility of the polymer and nanoparticles. Fourier transform infrared spectroscopy and X-ray diffraction analysis confirmed the dispersion of the nanoparticles in the soft segment of the PUU. With increased temperature, gas permeabilities of the MMMs improved but their sieving ability deteriorated. An MMM incorporating 2.5 wt % of the MOF showed a CO₂ permeability of ~140 barrer and a CO₂/N₂ selectivity of ~30, which are 89 and 38% higher than those of the pristine membrane. Gas permeation tests showed that the higher CO₂/N₂ selectivity of the MMMs was due to improved solubility selectivity and the higher CO₂ permeability was a result of improved CO₂ diffusivity and solubility coefficients. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48704.     

Fabrication and characterization of Matrimid/MIL-53 mixed matrix membrane for CO2/CH4 separation

In this study, gas separation properties of Matrimid/MIL-53 mixed matrix membranes with different MOF weight percentages (0–20 wt.%) were investigated. TEM, XRD and DLS analysis were implemented to investigate MIL-53, structure and particles size distribution. SEM, FTIR, DSC and TGA analyses were conducted to characterize the fabricated membranes. The SEM images of these membranes showed good adhesion between polymer and particles, although for 20% MIL-53 loading, particles agglomeration was observed in some areas. Moreover, surface images of the membranes showed adequate dispersion of the particles in the polymer matrix, especially at lower MOF loadings. The permeability of pure CO₂ and CH₄ gases for all membranes were measured and the ideal CO₂/CH₄ selectivity was calculated. CH₄ permeability of membranes increased slightly as the percentage of loading increased. At 20 wt.% MOF loading, void formation led to a significant increase in CH₄ permeability (300% over pure Matrimid). CO₂ permeability showed the same trend; there was a 94% increase in permeability compared to pure Matrimid for 15 wt.% MMMs. CO₂/CH₄ selectivity also increased as MOF loading increased. The highest selectivity was shown for 15 wt.% MOF loading. This membrane had 84% growth in selectivity over pure Matrimid. Although at 20 wt.% MIL-53 loading, membrane separation performance was destroyed.     

Fabrication of mixed‐matrix membranes with MOF‐derived porous carbon for CO2 separation

Mixed‐matrix membranes (MMMs) have shown great advantages but still face some challenges, such as the trade‐off between permeability and selectivity, stability, and the lack of efficient ways to enhance them simultaneously. Here, the fabrication of MMMs with metal‐organic frameworks derived porous carbons (MOF‐PCs) as fillers which exhibit selective‐facilitating CO₂ transport passage originating from interactions between fillers and CO₂ is showed. With the aid of the developed multicalcination method, MOF‐PCs with variable N‐contents were prepared and incorporated into PPO‐PEG matrix for the first time to prepare MMMs, which show excellent separation performance for CO₂/CH₄ mixture with a tunable separation performance by combining different N‐contents and surface areas of MOF‐PCs. Moreover, the developed MMMs have hydrothermal and chemical stability. This work not only presents a series of MMMs with both good separation properties and stability, it also provides useful information for guiding the fabrication of high performance MMMs for practical application. © 2018 American Institute of Chemical Engineers AIChE J, 64: 3400–3409, 2018     

High speed spin coating in fabrication of Pebax 1657 based mixed matrix membrane filled with ultra-porous ZIF-8 particles for CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation

Modified ultra-porous ZIF-8 particles were used to prepare novel ZIF-8/Pebax 1657 mixed matrix membranes (MMMs) on PES support for separation of CO₂ from CH₄ using spin coating method. TEM and SEM were used to characterize modified ZIF-8 particles. SEM was also used to investigate the morphology of synthesized MMMs. The MMMs with thinner selective layer showed higher CO₂ permeability and lower CO₂/CH₄ selectivity in permeation tests compared to MMMs with thicker selective layer. The plasticization was recognized as the main reason for rise in CO₂ permeability and drop in CO₂/CH₄ selectivity of thinner MMMs. The gas sorption results showed that the high permeability of CO₂ in MMMs is mainly due to the high solubility of this gas in MMMs, leading to high CO₂/CH₄ solubility selectivity for MMMs. The fractional free volume and void volume fraction of MMMs increased as the thickness of membrane decreased. Applying higher mixed feed pressures and permeation tests temperatures resulted in increase in CO₂ permeability and decrease in CO₂/CH₄ selectivity. At highest testing temperature (60 °C), the CO₂ permeability of synthesized MMMs with thinner selective layer remarkably increased.     

Fabrication of Pebax/SAPO mixed matrix membranes for CO2/N2 separation

Mixed matrix membranes (MMMs) were prepared by solvent evaporation method using Pebax-1074 polymer as matrix and inorganic zeolite SAPO-23 as dopant. The morphology, surface functional groups, microstructure, thermal stability, and separation performance of MMMs were analyzed by scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, and gas permeation, respectively. The effects of dopant loading amount, permeation temperature, and permeation pressure on the structure and properties of MMMs were investigated. The results showed that the introduction of SAPO zeolite reduced the crystallinity of the MMMs and improved the CO₂/N₂ selectivity. Under the conditions of 30°C and 0.15 MPa, the MMMs prepared by incorporating with 5% SAPO zeolite in content exhibited the highest CO₂/N₂ selectivity of 72.0 together with the CO₂ permeability of 98.2 Barrer.     

Membranes for CO2 /CH4 and CO2/N2 Gas Separation

Membrane technology has emerged as a leading tool worldwide for effective CO₂ separation because of its well-known advantages, including high surface area, compact design, ease of maintenance, environmentally friendly nature, and cost-effectiveness. Polymeric and inorganic membranes are generally utilized for the separation of gas mixtures. The mixed-matrix membrane (MMM) utilizes the advantages of both polymeric and inorganic membranes to surpass the trade-off limits. The high permeability and selectivity of MMMs by incorporating different types of fillers exhibit the best performance for CO₂ separation from natural gas and other flue gases. The recent progress made in the field of MMMs having different types of fillers is emphasized. Specifically, CO₂/CH₄ and CO₂/N₂ separation from various types of MMMs are comprehensively reviewed that are closely relevant to natural gas purification and compositional flue gas treatment     

Enhanced compatibility and selectivity in mixed matrix membranes for propylene/propane separation

Mixed matrix membranes (MMMs) based on metal–organic framework (MOF) have great promising application in separation of gas mixtures. However, achieving a good interfacial compatibility between polymer and MOF is not straightforward. In this work, focusing on one of the most challenging olefin/paraffin separations: propylene/propane (C₃H₆/C₃H₈), we demonstrate that modification of the MOF filler via dopamine polymerization using a double solvent approach strongly improves interfacial compatibility. The resulting membranes show an outstanding separation performance and long-term stability with propylene permeability nearly 90 Barrer and propylene/propane selectivity close to 75. We anticipate that similar MOF modification strategies may help solve the problem of interface defects in the manufacture of MMMs and be extended to other porous fillers.     

The Influence of Cu3(BTC)2 metal organic framework on the permeability and perm‐selectivity of PLLA‐MOF mixed matrix membranes

Poly(l ‐lactic acid) (PLLA) ‐ 20% (w/w) and Cu₃(BTC)₂ metal organic framework (MOF) based mixed matrix membranes (MMMs) were fabricated by a vertical corotating twin screw microcompounder followed by an injection molding process. Water vapor, CO_2, O₂, and selected aroma mass transfer properties of PLLA and PLLA MMMs were evaluated. The CO₂/O₂ perm‐selectivity of PLLA (α_CO2/O2) MMMs increased from 7.6 to 10.3 with the incorporation of 20% Cu₃(BTC)₂ MOF. Gravimetric permeability studies of trans‐2‐hexenal performed at 23°C and 50% RH indicated that permeability coefficient of PLLA MMMs increased by around 60% as compared to regular PLLA film. However, no changes in mass transfer rates were observed for acetaldehyde. Furthermore, the thermal processing parameters as well as the presence of MOF did not show any significant effect on the molecular weight of the PLLA matrix nor on the crystalline structure of the Cu₃(BTC)₂ MOF, which was confirmed by both gel permeation chromatography and X‐ray diffraction studies. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42764.     

Preparation and Characterization of Polycarbonate-Blend-Raw/Functionalized Multi-Walled Carbon Nano Tubes Mixed Matrix Membrane for CO2 Separation

Membrane composed of PC as base of polymer matrix with different ratio of multiwall carbon nano tubes (MWCNTs) as nanofillers and poly ethylene glycol (PEG) as second polymer was prepared by solution casting method. Both raw-MWCNTs (R-MWCNTs) and functionalized carboxyle-MWCNTs (C-MWCNTs) were used in membrane preparation. The MWCNTs loading ratio and pressure effects on the gas transport properties of membranes were examined in relation to pure He, N₂, CH₄, and CO₂ gases. Results showed that the use of C-MWCNT instead of R-MWCNTs in mixed matrix membranes (MMMs) fabrication with base of PC provides better performance and also it increases (CO₂/CH₄) and (CO₂/N₂) selectivities to 27.38 and 25.42 from 25.45 and 19.24, respectively (at 5 wt% of MWCNTs). PEG as the second rubbery polymer was utilized to improve the separation performance and mechanical properties. In blend MMMs, highest (CO₂/CH₄) selectivity at 2 bar pressure increased to 35.64 for PC/PEG/C-MWCNT blend MMMs which was 27.28 for PC/MWCNTs MMMs at 10 wt%. Increase of feed pressure led to gas permeability and gas pair selectivity improvement in approximately all of membranes. Analysis of mechanical properties showed improvement in tensile modules with the increase of MWCNTs loading ratio and use of PEG in prepared MMMs.     

State-of-the-art membrane based CO2 separation using mixed matrix membranes (MMMs): An overview on current status and future directions

The main purpose of research in membrane gas separation is to develop membranes with high permeability and selectivity. Historically, the gas separation performance of polymeric membranes has been constrained to an upper performance limit. Hence, different methods have been investigated to prepare membranes that can exceed this limitation including the incorporation of inorganic materials into polymer matrices. Membranes formed by this method are called mixed matrix membranes (MMMs). The major challenge is to prepare a defect-free polymer/inorganic nanoparticles interfaces with enhanced separation performance and mechanical and thermal stability. For this purpose, various types of nanoparticles have been proposed and examined experimentally. This review is especially devoted to summarize the fundamental concepts that have to be considered to prepare various types of MMMs, including considerations for the design novel MMMs that will eventually surpass the Robeson's trade-off upper bound. In addition, it provides the pros and cons of various factors that affect the MMM preparation especially for CO₂ separation processes.     

Fabrication and testing of mixed matrix membranes of UiO-66-NH2 in cellulose acetate for CO2 separation from model biogas

Mixed Matrix Membranes (MMMs) of UiO-66-NH₂ nanoparticles dispersed in Cellulose Acetate (CA) were prepared with filler loading of 2–20 wt%. MMMs were tested for the upgradation of model biogas (60%–40%) mixture of CH₄/CO₂ at a feed pressure of 2 bar and 1.5 bar. Detailed characterization of MMMs was performed with Fourier transform infrared spectroscopy (FTIR), Thermo-gravimetric analysis (TGA), Differential scanning calorimetry (DSC), and Field emission scanning electron microscopy (FESEM) to investigate the physical and thermal properties. MMMs formed are defects-free, voids-free, and without polymer rigidification, indicating a better filler polymer interface. MMMs showed improved CO₂ permeability while retaining the CO₂/CH₄ selectivity. The 10 wt.% UiO-66-NH₂/CA MMM showed optimum gas separation performance with CO₂ permeability of 11 Barrer and CO₂/CH₄ selectivity of 10. The UiO-66-NH₂/CA MMMs performed better when compared to the pure CA membrane. The experimental permeability and selectivity data were compared with the predicted data using Maxwell, Lewis–Nielsen, Higuchi, and Bruggeman's model.     

Matrix effect of mixed‐matrix membrane containing CO2‐selective MOFs

Facilitated mixed‐matrix membranes (MMMs) containing Cu‐metal organic frameworks (Cu‐MOFs) with high CO₂ selectivity on an asymmetric polysulfone support were fabricated and examined the effect of gas separation performance using different matrices. An amorphous poly(2‐ethyl‐2‐oxazoline) (POZ) and semicrystalline poly(amide‐6‐b‐ethylene oxide) (PEBAX^®MH 1657) block copolymer were chosen as the polymeric matrix and the effect of the matrix on CO₂ separation for MMMs containing Cu‐MOFs was investigated. The interaction of CO₂ in different matrix was investigated theoretically using the density functional theory method, and it was found that the amide segment in PEBAX would contribute more to the CO₂ solubility than ether segment. The morphological changes were investigated by differential scanning calorimetry, field emission scanning electron microscope and X‐ray diffractometer. The ideal selectivity of CO₂/N₂ was enhanced significantly with the addition of a Cu‐MOF, and the values are higher in the Cu‐MOF/PEBAX MMM compared with that in a POZ based asymmetric MMM. Improvement in the CO₂/N₂ selectivity of a Cu‐MOF/PEBAX MMM was achieved via facilitated transport by the CO₂‐selective Cu‐MOFs due to both their high adsorption selectivity of CO₂ over N₂ and the decreased crystallinity of PEBAX due to the presence of the Cu‐MOFs, which would provide a synergic effect on the CO₂ separation. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42853.     

Synthesis of dual-functionalized mixed matrix membrane with amino-GO-Bent/PVDF for efficient separation of CO2/CH4 and CO2/N2

Mixed matrix membranes (MMMs), which combine the characteristics of inorganic nanofillers and organic matrices, have received wide attention because of their good permeability and selective performance for separating CO₂ from industrial waste gases. In this work, the amino-GO-loaded bentonite (amino GO-Bent) was prepared by loading  NH₂ on the GO surface with a large number of functional sites. Firstly, by introducing  NH₂ on the surface of GO and then interacting with bentonite (Bent) organically modified by silane coupling agents through amide bonding. Mixed matrix membranes (MMMs) with an area of 623.7 cm² and homogeneous texture were prepared using amino-GO-Bent as inorganic filler to improve the membrane selectivity for CO₂/N₂ and CO₂/CH₄ separation. The results show that the introduction of amino GO-Bent in MMMs can greatly improve the CO₂ permeability and obtain high CO₂ permeation performance: 2.67945 × 10⁻⁷ cm³ (STP)·cm/s/cm²/cmHg, and the selectivity of CO₂/N₂ and CO₂/CH₄ can reach 307.28 and 325.97, respectively. The two selective values were 14 and 18 times higher than those of pure PVDF membranes, and the performance of MMMs far exceeded the Robeson upper limit in 2008, respectively.     

Preparation and characterization of CO2-selective Pebax/NaY mixed matrix membranes

CO₂-selective Pebax/NaY mixed matrix membranes (MMMs) were prepared by incorporating NaY zeolite into Pebax matrix. The morphology, chemical groups, thermal stability, and microstructure of the MMMs were investigated by scanning electron microscope, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray diffraction, respectively. The effects of zeolite loading amount, permeation temperature and pressure on the CO₂/N₂ separation performance of the resultant membranes were studied. The as-prepared MMMs are much superior to the pristine Pebax membranes in terms of permeability and selectivity. The CO₂ permeability and CO₂/N₂ selectivity can respectively reach to 131.8 Barrer and 130.8 for MMMs made by the starting materials containing 40 wt % NaY. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48398.     

Study on CO2 facilitated separation of mixed matrix membranes containing surface modified MWCNTs

Mixed matrix membranes (MMMs) for CO₂-facilitated separation were prepared by incorporating different surface-modified multiwalled carbon nanotubes (MWCNTs) in a fixed carrier membrane material. Polymer containing amino groups, poly(vinylalcohol-co-vinylamine) (VA-co-VAm) was synthesized as polymeric matrix. MWCNTs as well as MWCNTs surface-modified with  OH and  NH₂ were applied as nanofillers. The physical property, chemical structure, and membrane morphology were characterized by FT-IR, TG, XRD, DSC, CA, XPS, and SEM. The effects of content, functional group, temperature, and pressure on gas permselectivity were studied. Results show that the incorporation of nanofillers can effectively restrict the polymer chain packing and lead to low crystallinity. The MMMs exhibited higher CO₂ permselectivity than the pure polymeric membrane. For all the MMMs, the CO₂ permeance and selectivity increased with MWCNTs contents to a maximum and then decreased. MWCNT-NH₂ can be regarded as the most effective nanofiller. MMMs with 2.0 wt % MWCNT-NH₂ displayed the highest CO₂ permeance of 132 GPU and CO₂/N₂ selectivity of 74. Both CO₂ permeance and selectivity were decreased with feed gas pressure and temperature. The membrane exhibited good stability in the testing with the binary gas mixtures of CO₂/N₂ for 110 h under 0.54 MPa. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47848.     

Effect of the ZIF‐8 Distribution in Mixed‐Matrix Membranes Based on Matrimid® 5218‐PEG on CO2 Separation

In theory, the combination of inorganic materials and polymers may provide a synergistic performance for mixed‐matrix membranes (MMMs); however, the filler dispersion into the MMMs is a crucial technical parameter for obtaining compelling MMMs. The effect of the filler distribution on the gas separation performance of the MMMs based on Matrimid®‐PEG 200 and ZIF‐8 nanoparticles is demonstrated. The MMMs were prepared by two different membrane preparation procedures, namely, the traditional method and non‐dried metal‐organic framework (MOF) method. In CO₂/CH₄ binary mixtures, the MMMs were tested under fixed conditions and characterized by various methods. Finally, regardless of the MMM preparation procedure, the incorporation of 30 wt % ZIF‐8 nanoparticles allowed to increase the CO₂ permeability in MMMs. The ZIF‐8 dispersion influenced significantly the separation factor.     

Enhanced gas separation properties of metal organic frameworks/polyetherimide mixed matrix membranes

Metal organic frameworks (MOFs) are supposed to be ideal additives for mixed matrix membranes (MMMs). In this article one kind of MOFs, Cu₃(BTC)₂, is synthesized, then directly incorporated into a model polymer (Ultem®1000) using N,N‐dimethylacetamide as solvent. Cu₃(BTC)₂ particles are uniformly dispersed and there are no interfacial defects in the prepared MMMs when Cu₃(BTC)₂ loading is not more than 35 wt %, seen in SEM images. Pure gas permeation tests show that gas permeability increases obviously with Cu₃(BTC)₂ loading increase, while ideal selectivities of CO₂/N₂ and CO₂/CH₄ are almost unchanged. For MMM with the best separation property, CO₂ permeability increases about 2.6 times and CO₂/N₂ selectivity remains almost unchanged. Results about gas diffusivity and solubility indicate that gas diffusivity and solubility make contribution to gas permeability increase at the same time but in different ways. Gas permeation properties of MMMs are well predicted by Maxwell or Bruggeman model. © 2014 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40719.     

Amine-impregnated natural zeolite as filler in mixed matrix membranes for CO2/CH4 separation

Flat mixed matrix membranes (MMMs) comprising polysulfone and clinoptilolite-type natural zeolite were prepared by casting. Zeolite was modified with three alkylamines: ethanolamine (EA), bis(2-hydroxypropyl)amine (BHPA), and polyethylenimine (PEI) by the impregnation method. Impregnated zeolite samples were characterized by X-ray diffraction, Fourier transform infrared spectroscopy, and N₂ adsorption–desorption. The alkylamine loading extent determined by thermogravimetric analysis was 5.2, 4.8, and 8.5% for EA, BHPA, and PEI, respectively. Analyses of MMMs showed that the incorporation of impregnated zeolite affected the glass-transition temperature (T_g) and mixed-gas transport properties. In this regard, a decreasing trend of the T_g values from 185.5 °C for the polymeric membrane up to 176.6 °C for Clino-EA-based MMM was recorded. In addition, the gas separation performance was evaluated at two different feed pressures. At 50 psi, MMMs showed an enhancement up to 30% on the CO₂ permeability (22.79 Barrer) and 55% on the CO₂/CH₄ selectivity (45.78) in comparison with the polymeric membrane (CO₂ permeability 17.34 Barrer; CO₂/CH₄ selectivity 29.38). These values varied depending on the alkylamine, BHPA being the most selective. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48286.     

Synthesis,characterization, and gas separation performances of polysulfone and cellulose acetate-based mixed matrix membranes

ABSTRACT

The combination of polymeric and inorganic fillers inside mixed matrix membranes (MMMs) becomes a hot research topic due to the gas permeability-selectivity trade-off in polymeric membranes. Until recently, the problem of voids hampers the real application of MMMs, hence deep understanding on polymer-particle compatibility is required. This study focuses on the synthesis and characterization of polysulfone and cellulose acetate-based MMMs that combined with ZIF-8 and TiO₂ particles. ZIF-8 dispersed more uniform than TiO₂. The crystallinity of MMMs was higher than pure polymeric membrane. In addition, micro voids in MMMs resulted a slight decrease in CO₂/N₂ selectivity (from 15 to 12).