铜系催化剂选择性催化还原脱除NOx研究

以硅胶改性堇青石蜂窝陶瓷为载体，分别制备了以Cu-O、Cu-Ce-O和Cu-Ce-Mn-O为活性组分的催化剂。以CO(NH₂)₂为还原剂，在固定床反应器中进行选择性催化还原NO的研究。采用XRD、SEM和BET等测试方法对催化剂进行表征。结果表明，在温度(300～500) ℃，催化剂Cu-Ce-Mn-O/SiO₂/堇青石的活性优于催化剂Cu-O/SiO₂/堇青石和Cu-Ce-O/SiO₂/堇青石，反应温度为450 ℃、空速为8 000 h^-1时，Cu-Ce-Mn-O/SiO₂/堇青石催化剂催化还原NO的转化率可达到88%。     

制备条件对Cu/Al2O3 选择性催化还原NO的影响研究

考察了制备方法、活性组分负载量和焙烧温度对Cu/Al₂O₃ 选择性催化还原NO的影响。结果表明，采用溶胶-凝胶+浸渍法制备的Cu/Al₂O₃催化剂活性最好；负载Cu质量分数为15%时，催化剂的活性温域最宽，最大活性温度最低，催化活性最好；最佳焙烧温度为750 ℃。     

氧化镧助剂对镍/二氧化硅催化剂结构和加氢性能的影响

采用等体积浸渍法制备了La₂O₃改性的Ni/SiO₂催化剂,考察了La₂O₃的引入方法对Ni/SiO₂催化剂催化间二硝基苯加氢制间苯二胺反应性能的影响,并采用XRD、TPR和XPS等表征技术对催化剂的物化性质进行了研究.结果表明,La₂O₃的添加顺序对Ni/SiO₂催化剂的物化性质和加氢性能影响非常明显.当镧以先于镍浸渍方式引入时,将大大削弱载体与镍物种之间的相互作用,镍晶粒度变小,分散度增加,催化剂的活性显著提高,间二硝基苯转化率和间苯二胺收率分别达到97.1%和93.5%.在以镍和镧共浸方式制备的催化剂中,La₂O₃的存在也使Ni/SiO₂催化剂的反应性能有所改善,但效果没有镧先于镍浸渍方式突出.当以先浸镍后浸镧的方式加入助剂时,催化剂中的镍晶粒增大,分散性变差,催化剂的活性大幅度下降.     

镍与铜的相互作用对于苯甲醇催化氧化性能的影响

通过共沉淀法制备了不同配比的Ni-Cu催化剂,并采用XRD、TPR和XPS表征方法研究了镍铜相互作用对苯甲醇的催化氧化性能的影响。结果显示,当催化剂体系中只有Ni时,催化剂组分为Ni(OH)₂;当催化剂体系含有Ni和Cu时,催化剂组分为Ni(OH)₂和Cu(OH)₂混合晶相;当催化剂体系中仅含Cu时,催化剂组分为CuO;并且由于镍、铜的相互作用,催化剂的还原温度降低,Ni的存在阻止了Cu(OH)₂晶相转变为CuO。此外,催化剂体系中Ni含量越高,其催化活性也越高,Ni的存在提高了Cu的催化性能。     

载体对Ni基催化剂催化蒽醌加氢活性的影响

研究了载体对Ni基催化剂用于蒽醌法制备H₂O₂加氢活性的影响,同时对比了骨架镍的催化活性,考察Ni负载量对催化剂活性的影响。结果表明,负载在SiO₂上的催化剂比负载在γ-Al₂O₃上的催化活性高,对于Ni/SiO₂催化剂,Ni负载质量分数28.57%～50%时,加氢活性较高,按单位质量纯Ni上H₂O₂产量计算,Ni/SiO₂优于骨架镍催化剂,Ni负载量过高时,加氢活性降低。2-乙基蒽醌在Ni/SiO₂催化剂上的加氢为结构敏感型反应,当Ni在SiO₂的分散度达到约18%时,催化活性较佳。     

焙烧温度对橄榄石催化甲苯裂解性能的影响

以橄榄石为催化剂,通过N2物理吸附、XRD、H₂-TPR和TEM等手段研究了焙烧温度对催化剂的结构、物相、还原性能以及甲苯裂解反应活性的影响。结果表明,焙烧温度对催化剂结构和活性影响显著,低温焙烧时主要存在Mg₂SiO₄和Fe₂O₃的晶相衍射峰,随着焙烧温度的升高,Fe₂O₃的晶相衍射峰逐渐消失,随之出现了非常明显的 (Fe, Mg)SiO₃的衍射峰。选择适中的焙烧温度可以增加表面上可还原Fe₂O₃的量,从而拥有较高的甲苯裂解活性位。在实验考察范围内,900℃焙烧的橄榄石表现了最高的甲苯裂解活性。TG结果表明,该温度焙烧的橄榄石具有较好的抗积炭性能。     

载体和制备方法对铜系一步法合成

以甲醇与乙醇一步反应合成异丁醛反应为基础，研究了不同载体对铜基催化剂反应性能的影 响。分别以SiO₂、SiO_2-ZrO₂、SiO_2-Al₂O₃、Al₂O₃和SiO₂-TiO₂为载体，采用溶胶-凝胶和 浸渍法制备催化剂。采用TPR、XRD和BET等技术对催化剂进行表征。结果表明，复合氧 化物特别是SiO₂-ZrO₂和SiO₂-TiO₂作载体能提高催化剂的比表面积，活性组分分散 好，催化剂的催化性能较好。     

Co/TiO2-SiO2催化剂上肉桂醛选择性加氢制备肉桂醇

采用等体积浸渍法制备了系列Co/TiO₂-SiO₂催化剂,用于肉桂醛选择性加氢制备肉桂醇反应体系。系统考察了钴含量、焙烧温度、还原温度、稀土助剂等参数变化对钴催化剂选择性加氢性能的影响。结果表明,钴催化剂的活性和选择性与其表面钴的晶粒度有一定关系,较大尺寸的钴物种对肉桂醛加氢有利。当Co含量为15%、焙烧温度和还原温度均为823 K时,催化剂表现出良好的加氢性能。稀土助剂La和Ce的引入能改善Co /TiO₂-SiO₂催化剂表面活性组分钴的分散度,提高了钴催化剂的加氢性能。     

Co/TiO2-SiO2催化剂上肉桂醛选择性加氢制备肉桂醇

采用等体积浸渍法制备了系列Co/TiO₂-SiO₂催化剂,用于肉桂醛选择性加氢制备肉桂醇反应体系。系统考察了钴含量、焙烧温度、还原温度、稀土助剂等参数变化对钴催化剂选择性加氢性能的影响。结果表明,钴催化剂的活性和选择性与其表面钴的晶粒度有一定关系,较大尺寸的钴物种对肉桂醛加氢有利。当Co含量为15%、焙烧温度和还原温度均为823 K时,催化剂表现出良好的加氢性能。稀土助剂La和Ce的引入能改善Co /TiO₂-SiO₂催化剂表面活性组分钴的分散度,提高了钴催化剂的加氢性能。     

载体对Ni-B催化剂邻氯硝基苯液相加氢性能的影响

以纳米碳管（CNTs）、活性三氧化二铝（γ-Al₂O₃）、活性炭（AC）和二氧化硅（SiO₂）为载体，Ni为活性组分,采用浸渍-化学还原法制备了负载型Ni-B非晶态合金催化剂，并利用SEM和TEM等表征手段对各催化剂的形貌进行了表征。以邻氯硝基苯的氢化为探针反应评价了各催化剂的催化性能。结果表明，在相同的反应条件下，以γ-Al₂O₃和SiO₂为载体的催化剂使底物转化率均较低，分别为40%和74.5%，但选择性相对较高，分别为96.8%和94.3%；而负载于CNTs和AC上的Ni-B使底物具有较高的转化率，均高于85%，选择性分别为95.5%和90.4%。根据对催化剂的物理表征，从载体的结构上对各催化剂催化性能产生的差异做出了理论解释。     

Synthesis of m-phenylenediamine from m-dinitrobenzene over silica-supported nickel catalyst

The liquid-phase hydrogenation of m-dinitrobenzene to m-phenylenediamine was studied over silica-supported nickel catalyst. The effects of Ni loading, calcination temperature, and reduction temperature on the physicochemical characteristics and activity of the catalyst were investigated by XRD, TEM, TPR, and activity tests. The results show that the silica-supported nickel catalysts exhibited high catalytic property, which depended on the particle size of Ni and the reduction degree of NiO. The optimal Ni loading, calcination temperature and reduction temperature of the catalyst for m-dinitrobenzene hydrogenation were found to be 20 wt%, 773 K in air and 723 K, respectively. Under this condition, 97.2% conversion of m-dinitrobenzene and 88.9% yield of m-phenylenediamine were obtained at 373 K and 2.6 MPa hydrogen pressure. The particle size of nickel species increased with the increase in Ni loading or calcination temperature. In addition, it was found that the catalyst could not be completely reduced at low reduction temperature, whereas high reduction temperature led to the sintering of Ni.     

Conversion of methane and carbon dioxide into synthesis gas over alumina-supported nickel catalysts. Effect of Ni-Al2O3 interactions

A series of alumina-supported nickel catalysts were prepared by calcination of the catalyst precursors in air at different temperatures. The increase in the intensity of Ni-Al₂O₃ interactions with the calcination temperature was found to be unfavourable to the reduction of the catalyst, and thus caused a decrease in activity for the low temperature reaction between methane and carbon dioxide. However, the catalyst with strong Ni-Al₂O₃ interactions suppressed carbon deposition effectively, which can be attributed to the formation of spinel, NiAl₂O₄, after calcination. When the reaction was carried out at 1023 K, all the catalysts tended to exhibit the same activity. At the same time, only filamentous carbon with a hollow inner channel was observed and there were nickel particles on the tip of this filamentous carbon.     

载体制备方法对Ni催化剂催化间二硝基苯加氢反应的影响

以正硅酸乙酯为原料,采用溶胶-凝胶法,分别经乙醇超临界干燥和常规干燥制得SiO2气凝胶和干凝胶载体,并以La2O3为助剂,通过浸渍法制备了用于间二硝基苯液相加氢制间苯二胺反应的镍基催化剂,通过BET、XRD、TPR、H2-TPD和活性评价等方法对催化剂的物化性质和催化性能进行了研究.结果表明,虽然以SiO2气凝胶为载体制备的二元镍基催化剂的镍晶粒的粒度较小,但由于金属镍烧结导致它表面存在的活性位相对较少,对反应组分的吸附强度较弱,致使其活性低于SiO2干凝胶负载的二元镍基催化剂.添加La2O3助剂的三元镍基催化剂的活性总体上比二元催化剂要高,其中以SiO2干凝胶为载体制备的三元催化剂具有较高的活性比表面积和适宜的吸附强度,对间二硝基苯加氢反应表现出很高的催化活性,在2.6 MPa、373 K下反应1 h后,间二硝基苯转化率可达97.0%、间苯二胺产率达93.1%.     

焙烧及还原条件对Ni2P/TiO2-Al2O3催化剂加氢脱硫性能的影响

采用溶胶-凝胶法制备了TiO₂-Al₂O₃复合载体, 以柠檬酸(CA)为络合剂采用浸渍法制备了Ni₂P负载的TiO₂-Al₂O₃复合载体催化剂, 并用 X 射线衍射(XRD)、N₂吸附比表面积(BET)测定技术对催化剂的结构和性质进行了表征, 考察了载体焙烧温度、催化剂焙烧温度、还原温度、还原压力对其进行的二苯并噻吩(DBT)加氢脱硫(HDS)性能的影响。结果表明, 升高载体焙烧温度有利于催化剂表面上活性物种的分散, 但焙烧温度过高会导致催化剂烧结, 适宜的载体焙烧温度为550℃。当还原温度为500～550℃时, 磷化镍主要以Ni₁₂P₅相形式存在, 且随着还原温度的升高, Ni₁₂P₅的衍射峰强度逐渐增强, 还原温度为700℃时, 可得到单一的Ni₂P物相。载体焙烧温度为550℃, 催化剂焙烧温度为500℃, 还原温度为700℃, 常压还原制备的Ni₂P/TiO₂-Al₂O₃催化剂具有最好的活性。在360℃、3.0MPa、氢油体积比500、液时体积空速2.0h^-1的条件下, 反应4h时, DBT转化率为99.5 %。     

制备条件对催化裂化汽油在Ni-Mo-P/USY催化剂上加氢改质的影响

采用浸渍法制备了几种Ni-Mo-P/USY催化剂，并考察其选择性加氢性能。结果表明，载体焙烧、催化剂焙烧、催化剂还原及助剂含量的加入，对催化剂活性均有不同的影响。其中，催化剂焙烧温度和还原温度对催化剂活性影响最大。实验得到的载体焙烧温度、催化剂焙烧温度和催化剂还原温度分别为500 ℃、500 ℃和450 ℃,活性组分w(Ni)=3%,助剂w(P)=0.25%。采用最终优化条件制备的催化剂用于中国石油抚顺石油二厂提供的FCC汽油加氢改质,可使汽油烯烃含量降低634%。改质后汽油的辛烷值、组成和沸程等指标均满足新国标要求。     

Dispersion of Nano Nickel Particles over SBA-15 Modified by Carbon Films on Pore Walls

Mesoporous SBA-15 was prepared by using P123 as a template. The precursor with the template was calcined in an inert atmosphere so that carbon films might be formed in pores of SBA-15 due to the decomposition of template. The SBA-15C thus formed contained 3% C and exhibited similar pore structures as the SBA-15. Both SBA-15 and SBA-15C were used to support 20% nickel (by weight) via impregnation. It was found that doping with carbon films enhanced the dispersion of supported nickel. However, calcination at high temperatures before the reduction had a negative effect on the dispersion of nickel. The un-calcined 20%Ni/SBA-15C after the reduction in H₂ at 673 K exhibited the highest dispersion of nickel (42%) and smallest average particle size of about 2.4 nm, in the catalysts studied in this work. It was also the most active catalyst for the hydrogenation of toluene to methyl cyclohexane. Conversion of toluene could be detected even at room temperature and atmospheric pressure for the catalyst in a fix-bed reactor, and 100% conversion of toluene was reached when temperature was raised to 358 K.     

焙烧条件对Fe-Mo/ZSM-5催化剂上NO选择性催化还原性能的影响

采用共浸渍法制备了m(Fe):m(Mo)=1的Fe-Mo/ZSM-5催化剂,并对其在不同焙烧条件所得样品上NO选择性催化还原反应活性进行了测试。结果表明,焙烧条件对Fe-Mo/ZSM-5催化性能影响明显,600℃焙烧6 h的样品在低温范围具有较好的催化性能,随着焙烧时间或焙烧温度的增加,其NOx转化率依次向高温方向移动,在800℃焙烧后的样品催化活性明显下降。采用XRD和BET对Fe-Mo/ZSM-5样品的体相结构和表面性能进行了研究。结果表明,不同焙烧条件下Fe-Mo/ZSM-5催化剂的晶胞参数和比表面积产生了差别,特别是焙烧温度达到800℃时,其比表面积显著减小,这可能是导致Fe-Mo/ZSM-5催化性能突然下降的主要原因。焙烧过程中残留在的表面含氮物种对Fe-Mo/ZSM-5催化剂上NO选择性催化还原反应活性影响较大。     

Silica-Supported Cobalt Catalysts for Fischer–Tropsch Synthesis: Effects of Calcination Temperature and Support Surface Area on Cobalt Silicate Formation

Cobalt silicate formation reduces the activity of the catalyst in Fischer–Tropsch synthesis (FTS). In this article, the effects of calcination temperature and support surface area on the formation of cobalt silicate are explored. FTS catalysts were prepared by incipient wetness impregnation of cobalt nitrate precursor into various silica supports. Deionized water was used as preparation medium. The properties of catalysts were characterized at different stages using FTIR, XRD and BET techniques. FTIR-ATR analysis of the synthesized catalyst samples before and after 48 h reaction identified cobalt species formed during the impregnation/calcination stage and after the reduction/reaction stage. It was found that in the reduction/reaction stage, metal-support interaction (MSI) added to the formation of irreducible cobalt silicate phase. Co/silica catalysts with lower surface area (300 m²/g) exhibited higher C₅₊ selectivity which can be attributed to less MSI and higher reducibility and dispersion. The prepared catalysts with different drying and calcination temperatures were also compared. Catalysts dried and calcined at lower temperatures exhibited higher activity and lower cobalt silicate formation. The catalyst sample calcined at 573 K showed the highest CO conversion and the lowest CH₄ selectivity.     

载体表面羟基种类对DMO加氢用Cu/SiO2催化剂性能的影响

通过程序升温焙烧改变气相纳米二氧化硅表面的羟基含量及种类,并以其为载体,采用蒸氨法制备了Cu/SiO₂催化剂,使用比表面积测试（BET）、傅里叶变换红外光谱（FTIR）、漫反射傅里叶变换红外光谱（DRIFT）、X射线衍射（XRD）、透射电子显微镜（TEM）、H₂程序升温还原（H₂-TPR）、NH₃/CO₂程序升温脱附（NH₃/CO₂-TPD）、X射线光电子能谱（XPS）、俄歇电子能谱（AES）等方法研究了Cu/SiO₂催化剂的结构和酸碱性,采用固定床反应器在低温（448K）、低压（1.5MPa）的反应条件下进行草酸二甲酯加氢制备乙二醇的反应,评价其催化活性。结果表明,高温焙烧二氧化硅载体可显著改变后续合成Cu/SiO₂催化剂的结构并降低其酸碱性,对提高乙二醇选择性和降低草酸二甲酯加氢过程中醇类或醚类副产物的选择性具有明显的促进作用。但同时该过程会导致催化剂的活性降低,载体焙烧（473K）后合成的催化剂均需要提高氢酯比方能获得最佳反应结果。其中经873K焙烧的二氧化硅制备的Cu/SiO₂-4催化剂,在最佳反应条件下乙二醇的选择性由低温焙烧后的92%左右提升到97%以上,草酸二甲酯转化率保持在100%。     

Effects of preparation methods of support on the properties of nickel catalyst for hydrogenation of m-dinitrobenzene

Using tetraethyl orthosilicate (TEOS) as the precursor of silica, the silica aerogel and xerogel, which were used as supports of nickel-based catalysts for liquid hydrogenation of m-dinitrobenzene to m-phenylenediamine, were prepared by the sol-gel method combined with supercritical drying (SCD) and conventional drying, respectively. Then, a series of nickel-based catalyst samples supported on these supports were prepared by the incipient wetness impregnation method with an aqueous solution of nickel nitrate as well as lanthanum nitrate as impregnation liquids. Based on the characterization results of nitrogen adsorption-desorption (BET), X-ray diffraction (XRD), temperature programmed reduction (TPR), temperature-programmed desorption of hydrogen (H₂-TPD), and catalytic activity evaluation, the physico-chemical properties and catalytic performances of the catalysts were investigated. The results show that the nickel crystallites on the binary nickel catalyst using silica aerogel as support are of smaller particle size. However, compared with the sample supported on silica xerogel, the nickel catalyst supported on the silica aerogel exhibits lower activity and selectivity for the hydrogenation of m-dinitrobenzene because it has a lesser amount of active sites and weaker absorption ability to reactants caused by sintering of the nickel crystallites. The addition of promoter La₂O₃ could increase the activity and selectivity of the catalysts. Among all the nickel-based catalyst samples prepared, the La₂O₃ promoted ternary nickel-based catalyst supported on silica xerogel exhibits the highest activity and selectivity for the hydrogenation of m-dinitrobenzene to m-phenylenediamine, which could be attributed to its highest active surface area and appropriate absorption strength to reactants. Over this promising catalyst, the conversion of m-dinitrobenzene and the yield of m-phenylenediamine could reach 97.0% and 93.1%, respectively, under proper reaction conditions of hydrogen pressure 2.6 MPa, temperature 373 K, and reaction time 1 h. Translated from Journal of Chemical Engineering of Chinese Universities, 2006, 20(5): 723–727 [译自: 高校化学工程学报]