Viscoelastic properties of blends of poly(methyl methacrylate) and poly(styrene‐co‐acrylonitrile) having various acrylonitrile contents

Dynamic viscoelastic properties of blends of poly(methyl methacrylate) (PMMA) and poly(styrene‐co‐acrylonitrile) (SAN) with various AN contents were measured to evaluate the influence of SAN composition, consequently χ parameter, upon the melt rheology. PMMA/SAN blends were miscible and exhibited a terminal flow region characterized by Newtonian flow, when the acrylonitrile (AN) content of SAN ranges from 10 to 27 wt %. Whereas, PMMA/SAN blends were immiscible and exhibited a long time relaxation, when the AN content in SAN is less than several wt % or greater than 30 wt %. Correspondingly, melt rheology of the blends was characterized by the plots of storage modulus G′ against loss modulus G″. Log G′ versus log G″ plots exhibited a straight line of slope 2 for the miscible blends, but did not show a straight line for the immiscible blends because of their long time relaxation mechanism. The plateau modulus, determined as the storage modulus G′ in the plateau zone at the frequency where tan δ is at maximum, varied linearly with the AN content of SAN irrespective of blend miscibility. This result indicates that the additivity rule holds well for the entanglement molecular weights in miscible PMMA/SAN blends. However, the entanglement molecular weights in immiscible blends should have “apparent” values, because the above method to determine the plateau modulus is not applicable for the immiscible blends. Effect of χ parameter on the plateau modulus of the miscible blends could not be found. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Miscibility windows in ternary polymer blends of a polyester,polymethacrylate and poly(styrene‐co‐acrylonitrile)

Miscibility, phase diagrams and morphology of poly(ε‐caprolactone) (PCL)/poly(benzyl methacrylate) (PBzMA)/poly(styrene‐co‐acrylonitrile) (SAN) ternary blends were investigated by differential scanning calorimetry (DSC), optical microscopy (OM), and scanning electron microscopy (SEM). The miscibility window of PCL/PBzMA/SAN ternary blends is influenced by the acrylonitrile (AN) content in the SAN copolymers. At ambient temperature, the ternary polymer blend is completely miscible within a closed‐loop miscibility window. DSC showed only one glass transition temperature (T_g) for PCL/PBzMA/SAN‐17 and PCL/PBzMA/SAN‐25 ternary blends; furthermore, OM and SEM results showed that PCL/PBzMA/SAN‐17 and PCL/PBzMA/SAN‐25 were homogeneous for any composition of the ternary phase diagram. Hence, it demonstrated that miscibility exists for PCL/PBzMA/SAN‐17 and PCL/PBzMA/SAN‐25 ternary blends, but that the ternary system becomes phase‐separated outside these AN contents. Copyright © 2003 Society of Chemical Industry     

Miscibility and rheological properties of poly(vinyl chloride)/styrene–acrylonitrile blends prepared by melt extrusion

Styrene–acrylonitrile (SAN) with acrylonitrile (AN) concentrations of 11.6–26 wt % and α‐methylstyrene acrylonitrile (αMSAN) with a wide range of AN concentrations are miscible with poly(vinyl chloride) (PVC) through solution blending. Here we examine the rheological properties and miscibility of PVC/SAN and PVC/αMSAN blends prepared by melt extrusion for commercial applications. We have investigated the rheological properties of the blends with a rheometer and a melt indexer. The PVC/SAN and PVC/αMSAN blends have a low melting torque, a long degradation time, and a high melt index, and this means that they have better processability than pure PVC. The miscibility of the blends has been characterized with differential scanning calorimetry, dynamic mechanical thermal analysis, and advanced rheometrics expansion system analysis. The miscibility of the blends has also been characterized with scanning electron microscopy. The SAN series with AN concentrations of 24–31 wt % is immiscible with PVC by melt extrusion, whereas αMSAN with 31 wt % AN is miscible with PVC, even when they are blended by melt extrusion, because of the strong interaction between PVC and αMSAN. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Morphology and physical properties of SAN/NBR blends: The effect of AN content in NBR

Poly(styrene‐co‐acrylonitrile) (SAN), of which the content of acrylonitrile (AN) repeating unit is 32 wt % (SAN32), was blended with poly(butadiene‐co‐acrylonitrile) (NBR). The effects of AN repeating unit content in NBR on the miscibility, morphology, and physical properties of SAN32/NBR (70/30 by weight) blends were studied. Differential scanning calorimetry and the morphology observed by transmission electron microscopy showed that the miscibility between SAN32 and NBR was increased as the AN content in NBR was increased up to 50 wt %. The impact strength and some other mechanical properties of the blends had the maximum value when the AN content in NBR was 34 wt %. In the measurement of viscoelasticity at melt state, SAN32/NBR blends showed yield behavior at low shear rate, and this behavior was most evident when the AN content in NBR was 34 wt %. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1861–1868, 2000     

Effects of tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) copolymers containing various amounts of acrylonitrile on the interfacial properties of polycarbonate and poly(styrene‐co‐acrylonitrile) blends

Tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) (TMPC‐block‐SAN) block copolymers containing various amounts of acrylonitrile (AN) were examined as compatibilizers for blends of polycarbonate (PC) with poly(styrene‐co‐acrylonitrile) (SAN) copolymers. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fibre retraction technique and an asymmetric double‐cantilever beam fracture test. Reduction in the average diameter of dispersed particles and effective improvement in the interfacial properties was observed by adding TMPC‐block‐SAN copolymers as compatibilizer of PC/SAN blend. TMPC‐block‐SAN copolymer was effective as a compatibilizer when the difference in the AN content of SAN copolymer and that of SAN block in TMPC‐block‐SAN copolymer was less than about 10 wt%. Copyright © 2004 Society of Chemical Industry     

Morphology and electrical properties of polymethylmethacrylate/poly(styrene‐co‐acrylonitrile)/multi‐walled carbon nanotube nanocomposites

Nanocomposites of blends of polymethylmethacrylate (PMMA) and poly(styrene‐co‐acrylonitrile) (SAN) with multi‐walled carbon nanotubes (MWCNTs) were prepared by melt mixing in a twin‐screw extruder. The dispersion state of MWCNTs in the matrix polymers was investigated using transmission electron microscopy. Interestingly enough, in most of the nanocomposites, the MWCNTs were observed to be mainly located at SAN domains, regardless of the SAN compositions in the PMMA/SAN blend and of the processing method. One possible reason for this morphology may be the π–π interactions between MWCNTs and the phenyl ring of SAN. The shift in G‐band peak observed in the Raman spectroscopy may be the indirect evidence proving these interactions. The percolation threshold for electrical conductivity of PMMA/SAN/MWCNT nanocomposites was observed to be around 1.5 wt %. Nanocomposites with PMMA‐rich composition showed higher electrical conductivity than SAN‐rich nanocomposites at a fixed MWCNT loading. The dielectric constant measurement also showed composition‐dependent behavior. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effects of PC‐PMMA block copolymer on the compatibility and interfacial properties of PC/SAN blends

Block copolymers of polycarbonate (PC) and polymethylmethacrylate (PMMA), PCb‐PMMA, were examined as compatibilizers for blends of PC with styrene‐co‐acrylonitrile (SAN) copolymer. PC‐b‐PMMA was added to blends of PC with SAN containing various amounts of AN. The average diameter of the dispersed particles was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fiber retraction (IFR) test and an asymmetric double cantilever beam fracture test. The average particle size and interfacial tension of the PC/SAN blends reached a minimum value when the SAN copolymer contained about 24 wt% AN. A maximum in the adhesion energy was also observed at the same AN content. Interfacial tension and particle size were further reduced by adding PC‐b‐PMMA to the PC/SAN blends. Fracture toughness of the blends was also improved by enhancing the interfacial adhesion by the addition of PC‐b‐PMMA. The addition of PC‐b‐PMMA copolymer was more effective at improving the interfacial properties of PC/SAN blends than was varying the AN content of the SAN copolymers. The interfacial properties of the PC/SAN blends were optimized by adding a block copolymer and using an SAN copolymer that had minimum interaction energy with PC.     

Effect of the composition of α-MSAN copolymer on the miscibility of PVC/α-MSAN blends

A series of α-methylstyrene, styrene, and acrylonitrile (α-MSAN) copolymers with different acrylonitrile (AN) contents were synthesized by altering α-MSt, St, and AN ratios with emulsion copolymerization method. By melt-blending these copolymers with PVC resin and di-isooctyl phthalate (DOP), PVC/α-MSAN, and PVC/α-MSAN/DOP blends were prepared. The miscibility and morphology of the blends were investigated by dynamic mechanical analysis (DMA) and scanning electron microscopy. The PVC is immiscible with SAN by melt-mixing, whereas PVC is miscible with α-MSAN (α-MSt/St = 1/1) if AN weight percent is within the window range of 20–25 wt %, and α-MSAN (not containing St) with 35 wt % AN is miscible with PVC even when they are blended by melt-mixing. Replacement of styrene with α-methylstyrene widens the miscibility window with PVC. The miscibility of PVC/α-MSAN blends is substantially improved with the increasing α-MSt content in α-MSAN copolymer containing identical AN content. When DOP was introduced into the PVC/α-MSAN (α-MSt/St = 1/1) blends, a single tan δ peak over room temperature in DMA detection is found as AN content in α-MSAN copolymer is within the range of 15–25 wt %, and SEM observation also shows that the blends are homogeneous. When the AN content in α-MSAN copolymer is over 35 wt %, the presence of DOP causes the phase domain extended. The phase domain size of the PVC/α-MSAN/DOP blends intensively depends on AN content in α-MSAN copolymer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Miscibility of poly(methoxymethyl methacrylate) and poly(methylthiomethyl methacrylate) with poly(styrene-co-acrylonitrile) and poly(p-methylstyrene-co-acrylonitrile)

The miscibility of poly(methoxymethyl methacrylate) (PMOMA) and poly(methylthiomethyl methacrylate) (PMTMA) with poly(styrene-co-acrylonitrile) (SAN) and poly(p-methylstyrene-co-acrylonitrile) (pMSAN) was studied by differential scanning calorimetry. PMOMA is miscible with SAN having an acrylonitrile (AN) content around 30 wt %. However, PMOMA is immiscible with any of the pMSAN having AN contents between 9 and 36 wt % and with pMSAN having AN contents between 19 and 34 wt %. The miscibility of the blends enables the evaluation of various segmental interaction parameters.     

Molecular simulation of miscibility of poly(2,6‐dimethyl‐1,4‐phenylene ether)/poly(styrene‐co‐acrylonitrile) blend with the compatibilizer triblock terpolymer SBM

Polymer blend of poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE) and poly(styrene‐co‐acrylonitrile) (SAN), which has broad commercial interest, has limited miscibility. A triblock terpolymer, polystyrene‐block‐polybutadiene‐block‐poly(methyl methacrylate) (SBM), is often used as compatibilizer to improve the miscibility of PPE/SAN. In this work, dissipative particle dynamics and molecular dynamics of Material Studio were used to study the essentials that influence miscibility of the blend systems, and then Flory–Huggins parameter χ, radial distribution function (RDF) and morphologies are analyzed. It shows that the blends with more content of styrene in SAN (above 90 wt%), whose mass percentage is 60%, are best miscible. For the systems of PPE/SAN added with SBM, the miscibility increases and then decreases with the increase of SBM content. A longer chain of styrene (S) in SBM leads to wrapped structure of PMMA by PB, wrapped by PS, resulting in decrease of the miscibility. From studies and simulation of χ and RDF, the best blend system for commercial and industrial use is the one with mass ratio of PPE/SAN/SBM 36/54/10, in which S content in SAN is above 90 wt%. For SBM, the ratio of chain length styrene (S)/butadiene (B) is lessthan 1, while B and M are the same in chain length. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Compatibility of poly(ϵ-caprolactone) (PCL) and poly(styrene-co-acrylonitrile) (SAN) blends. II. The influence of the AN content in SAN copolymer upon blend compatibility

The compatibility of polymer blends of poly(?-caprolactone) (PCL) and poly(styrene-co-acrylonitrile) (SAN) containing various acrylonitrile (AN) contents was studied to evaluate the influences of copolymer composition and PCL concentration upon blend compatibility. Blend compatibility was characterized by the occurence of a single glass transition intermediate between the transitions of the respective pure components. The glass transitions were determined by differential scanning calorimetry (DSC) and dynamic mechanical measurement (Rheovibron). It was found that SAN and PCL form compatible blends when the AN content of SAN ranges from 8% to 28% by weight. These blends are compatible in all proportions except for SAN 28 (AN wt % = 28) and PCL blends containing 70 or 85 wt % PCL. Blends of PCL and SAN were found to be incompatible when the AN content in SAN is greater than 30 wt % or less than 6 wt %. Lower critical solution temperature (LCST) behavior, which can be attributed to phase separation, was found to occur when these blends were heated to elevated temperatures. The cloud point, or phase separation, was found to vary with AN content in SAN and the concentration of SAN in the blend.     

Toughness,dynamic mechanical property,and morphology of polyvinylchloride/acrylonitrile‐styrene‐butyl acrylate blends

Acrylonitrile‐styrene‐butyl acrylate (ASA) graft copolymers with different acrylonitrile (AN) contents, the core‐shell ratio, and tert‐dodecyl mercaptan (TDDM) amounts were synthesized by seed emulsion polymerization. Polyvinylchloride (PVC)/ASA blends were prepared by melt blending ASA graft copolymers with PVC resin. Then the toughness, dynamic mechanical property, and morphology of the PVC/ASA blends were investigated. The results indicated that the impact strength of the PVC/ASA blends increased and then decreased with the increase of the AN content in poly(styrene‐co‐acrylonitrile (SAN) copolymer, and increased with the increase of the core‐shell ratio of ASA. It was shown that brittle‐ductile transition of PVC/ASA blends was dependent on poly(butyl acrylate) (PBA) rubber content in blends and independent of AN content in SAN copolymer. The introduction of TDDM made the toughness of PVC/ASA blends poor. Dynamic mechanical analysis (DMA) curves exhibited that PVC and SAN copolymers were immiscible over the entire AN composition range. From scanning electron microscopy (SEM), it was found that the dispersion of ASA in PVC/ASA blends was dependent on the AN content in SAN copolymer and TDDM amounts. J. VINYL ADDIT. TECHNOL., 22:43–50, 2016. © 2014 Society of Plastics Engineers     

Compatibility behavior in thermoplastic polymer blends containing poly(t-butylstyrene-co-acrylonitrile)

The phase behavior of a series of binary component polymer blends of poly(ε-caprolactone) (PCL) and poly(t-butylstyrene-co-acrylonitrile) (TBSAN) containing varying contents of acrylonitrile (AN) was examined to determine the influence of copolymer composition and PCL content on blend miscibility or immiscibility. Thermal measurements were extensively used to determine phase behavior, i.e., a single compositionally dependent glass transition temperature implies blend miscibility. Otherwise, immiscibility is assumed to dominant blend behavior. It was determined that TBSAN and PCL form miscible blends over a broad range of AN content, i.e., spanning from below 43.2 mol % (19.8 wt %) to about 66.4 mol % (39.6 wt %), a range considerably different from that found in poly(styrene-co-acrylonitrile) copolymers. TBSAN-containing blends were found to be immiscible when the AN content is less than about 43 mol % or greater than about 67 mol %. Small-angle light-scattering and polarized light microscopy was used to probe the substantial morphological changes in the miscible blends. Little change was observed in the immiscible blends. These results clarify the phase separation observed in these blend systems. © 1993 John Wiley & Sons, Inc.     

Miscibility of copolycarbonate blends with poly(styrene-co-acrylonitrile) copolymer and their interaction energies

The phase behavior of dimethyl polycarbonate-tetramethyl polycarbonate (DMPC-TMPC) blends with poly(styrene-co-acrylonitrile) copolymers (SAN) and the interaction energies of binary pairs involved in blend has been explored. DMPC-TMPC copolycarbonates containing 60 wt% TMPC or more were formed miscible blends with SAN containing limited amounts of AN. The miscibility of copolycarbonate with SAN decreases as the DMPC content increases. The miscible blends showed the LCST-type phase behavior or did not phase separate until thermal degradation. The binary interaction energies involved in the miscible blends were calculated from the phase boundaries using the lattice-fluid theory combined with binary interaction model. The phenyl ring substitution with methyl groups did not lead to interactions that are favorable for miscibility with polyacrylonitrile (PAN). The interaction energies of the polycarbonates blends with SAN copolymers as a function of AN content were obtained. It was revealed that the incline of the number of methyl groups on the phenyl rings of bisphenol-A unit acts favorably for the miscibility with SAN copolymer when SAN contains less than about 30 wt% AN and shifts the most favorable interaction to the low AN content.     

Effect of intramolecular interactions on the miscibility windows of PVC blends with modified SAN copolymers

We investigated the miscibility windows in the blends of poly(vinyl chloride) (PVC) with chemically modified styrene/acrylonitrile (SAN) copolymers such as α-methyl styrene/acrylonitrile (α SAN), α-methyl styrene/methacrylonitrile (MSMAN). The blends of PVC with α SAN were found to have the broader miscibility window. This enhanced miscibility was interpreted in terms of intramolecular repulsion that originates from unfavorable interaction between counits of the copolymers and also intramolecular association of AN units. The intramolecular interactions were studied by using Fourier transform infrared (FT-IR) spectroscopy. These interactions were reflected by a peak broadening in the nitrile stretching band in the acrylonitrile segments. The intermolecular interactions governing the miscibility in the blends of PVC with the series of copolymers were also discussed.     

Miscibility of poly(styrene-co-acrylonitrile) with random copolymers of tetramethyl bisphenol-A polyarylate and tetrabromo bisphenol-A polyarylate

Summary Tetramethyl bisphenol-A polyarylate (TMPAR) was miscible with poly(styrene-coacryloni trile) 's(SANs) containing 4, 7, 10, and 13wt% of acrylonitrile(AN) repeating unit. As the content of tetrabromo bisphenol-A polyarylate(TBPAR) repeating unit in the random copolymer of TMPAR and TBPAR was increased, the miscibility window in the blends with SANs was narrowed. The intramolecular repulsion between styrene and AN repeating units in SAN was suggested to be the main driving force for the miscibility of SANs with the random copolymers of TMPAR and TBPAR.     

Effect of tacticity of poly(methyl methacrylate) on the miscibility with poly(styrene‐co‐acrylonitrile)

Isotactic, atactic, and syndiotactic poly(methyl methacrylates) (PMMAs) (designated as iPMMA, aPMMA, and sPMMA) with approximately the same molecular weight were mixed separately with poly(styrene‐co‐acrylonitrile) (abbreviated as PSAN) containing 25 wt % of acrylonitrile in tetrahydrofuran to make three polymer blend systems. Differential scanning calorimetry (DSC) was used to study the miscibility of these blends. The results showed that the tacticity of PMMA has a definite impact on its miscibility with PSAN. The aPMMA/PSAN and sPMMA/PSAN blends were found to be miscible because all the prepared films were transparent and showed composition dependent glass transition temperatures (T_gs). The glass transition temperatures of the two miscible blends were fitted well by the Fox equation, and no broadening of the glass transition regions was observed. The iPMMA/PSAN blends were found to be immiscible, because most of the cast films were translucent and had two glass transition temperatures. Through the use of a simple binary interaction model, the following comments can be drawn. The isotactic MMA segments seemed to interact differently with styrene and with acrylonitrile segments from atactic or syndiotactic MMA segments. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2894–2899, 1999     

Influence of the tert‐dodecyl mercaptan content in poly(acrylonitrile‐butadiene‐styrene) on properties of chlorinated polyvinyl chloride/poly(acrylonitrile‐butadiene‐styrene) blends

A series of poly(acrylonitrile‐butadiene‐styrene) (ABS) grafting modifiers were synthesized by emulsion grafting poly(acrylonitrile‐styrene) (SAN) copolymer onto polybutadiene (PB) latex rubber particles. The chain transfer reagent tert‐dodecyl mercaptan (TDDM) was used to regulate the grafting degree of ABS and the molecular weight of SAN copolymers. By blending these ABS modifiers with Chlorinated polyvinyl chloride (CPVC) resin, a series of CPVC/ABS blends were obtained. The morphology, compatibility, and the mechanical properties of CPVC/ABS blends were investigated. The scanning electron microscope (SEM) studies showed that the ABS domain all uniformly dispersed in CPVC matrix. Dynamic mechanical analyses (DMA) results showed that the compatibility between CPVC and SAN became enhanced with the TDDM content. From the mechanical properties study of the CPVC/ABS blends, it was revealed that the impact strength first increases and then decreases with the TDDM content, which means that the compatibility between CPVC and the SAN was not the only requirement for maximizing toughness. The decreasing of tensile strength and the elongations might attribute to the lower entanglement between chains of CPVC and SAN. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Effect of in situ polymerization conditions of methyl methacrylate on the structural and morphological properties of poly(methyl methacrylate)/poly(acrylonitrile‐g‐(ethylene‐co‐propylene‐co‐diene)‐g‐styrene) PMMA/AES Blends

In this study, the structural and morphological properties of poly(methyl methacrylate)/poly(acrylonitrile‐g‐(ethylene‐co‐propylene‐co‐diene‐g‐styrene) (PMMA‐AES) blends were investigated with emphasis on the influence of the in situ polymerization conditions of methyl methacrylate. PMMA‐AES blends were obtained by in situ polymerization, varying the solvent (chloroform or toluene) and polymerization conditions: method A—no stirring and air atmosphere; method B—stirring and N₂ atmosphere. The blends were characterized by infrared spectroscopy (FTIR), transmission electron microscopy (TEM), and dynamic mechanical analysis (DMA). The results showed that the PMMA‐AES blends are immiscible and present complex morphologies. This morphology shows an elastomeric dispersed phase in a glassy matrix, with inclusion of the matrix in the elastomer domains, suggesting core shell or salami morphology. The occlusion of the glassy phase within the elastomeric domains can be due to the formation of graft copolymer and/or phase inversion during polymerization. However, this morphology is affected by the polymerization conditions (stirring and air or N₂ atmosphere) and by the solvent used. The selective extraction of the blends' components and infrared spectroscopy showed that crosslinked and/or grafting reactions occur on the elastomer chains during MMA polymerization. The glass transition of the elastomer phase is influenced by morphology, crosslinking, and grafting degree and, therefore, T_g depends on the polymerization conditions. On the other hand, the behavior of T_g of the glassy phase with blend composition suggests miscibility or partial miscibility for the SAN phase of AES and PMMA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Melting point depression in poly(ɛ-caprolactone) / poly(styrene-co-acrylonitrile) blends

Summary The melting point depression of poly(-caprolactone)/poly(styrene-co-acrylonitrile) (PCL/SAN) blends with changes in acrylonitrile content of SAN and in blend ratio was investigated by differential scanning calorimetry. For the melting points at a constant blend ratio occur a minimum in dependence on the copolymer composition for blends containing about 20 wt% acrylonitrile in SAN. From melting point depression data a negative, binary interaction parameter was obtained for PCL/SAN blends containing a SAN with 19.2 wt% AN. By optical microscopy it can be shown that the shape of the spherulites changes with copolymer composition of SAN and blend ratio.