Preparation and characterization of polydiphenylamine/multi‐walled carbon nanotube composites

We describe the synthesis of methane sulfonic acid (MeSA)‐doped poly(diphenylamine) (PDPA) with carboxylic groups containing multi‐walled carbon nanotubes (c‐MWNTs) via in situ polymerization. Diphenylamine monomers were adsorbed on to the surface of c‐MWNTs and polymerized to form PDPA/c‐MWNT composites. SEM and TEM images indicated two different types of materials: the thinner fibrous phase and the larger globular phase. The individual fibrous phase had a diameter around 100–130 nm, which should be the carbon nanotubes (diameter 20–30 nm) coated with a PDPA layer. The structure of PDPA/c‐MWNT composites was characterized by FTIR, UV‐visible spectroscopy and X‐ray diffraction patterns. The electrical conductivities of PDPA/c‐MWNT composites were much higher than that of PDPA without c‐MWNTs. Copyright © 2006 Society of Chemical Industry     

Styrene‐butadiene‐styrene copolymer compatibilized interfacial modified multiwalled carbon nanotubes with mechanical and piezoresistive properties

In this study, styrene‐butadiene‐styrene tri‐block copolymer/multiwalled carbon nanotubes (SBS/MWNTs) were prepared by means of a solution blending method. To enhance the compatibility between SBS and MWNTs, the SBS grafted MWNTs (SBS‐g‐MWNTs) were used to replace MWNTs. The MWNTs were chemically hydroxylated by the dissolved KOH solution with ethanol as solvent and then reacted with 3‐Aminopropyltriethoxysilane (APTES) to functionalize them with amino groups (MWNT‐NH₂). The SBS‐g‐MWNTs were finally obtained by the reaction of MWNT‐NH₂ and maleic anhydride grafted SBS (MAH‐g‐SBS). The SBS‐g‐MWNTs were characterized by X‐ray photoelectron spectroscopy (XPS), Fourier transform‐infrared spectroscopy (FT‐IR), transmission electron microscopy (TEM), scanning electron microscope (SEM), and thermogravimetric analysis (TGA). The results showed that the SBS molecules were homogeneously bonded onto the surface of the MWNTs, leading to an improvement of the mechanical and electrical properties of SBS/SBS‐g‐MWNTs composites due to the excellent interfacial adhesion and dispersion of SBS‐g‐MWNTs in SBS. A series of continuous tests were carried out to explore the electrical‐mechanical properties of the SBS/SBS‐g‐MWNTs composites. We found out that, near the percolation threshold, the well‐dispersed SBS/SBS‐g‐MWNTs composites showed good piezoresistive characteristics and small mechanical destructions for the development of little deformation under vertical pressure. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42945.     

Isothermal and nonisothermal crystallization kinetics of poly(ε‐caprolactone)/multi‐walled carbon nanotube composites

Differential scanning calorimeter (DSC) and polarized optical microscopy (POM) have been used to investigate the isothermal and nonisothermal crystallization behavior of poly(ε‐caprolactone) (PCL)/multi‐walled carbon nanotube (MWNT) composites. PCL/MWNT composites have been prepared by mixing the PCL polymer with carboxylic groups containing multi‐walled carbon nanotubes (c‐MWNTs) in tetrahydrofuran solution. Raman spectrum of c‐MWNT indicated the possible presence of carboxylic acid groups at both ends and on the sidewalls of the MWNTs. The TEM micrograph showed that the c‐MWNT is well separated and uniformly dispersed in the PCL matrix. DSC isothermal results showed that the introduction of c‐MWNT into the PCL initiates strongly heterogeneous nucleation, which induced a change of the crystal growth process. The activation energy of PCL significantly decreases by adding 0.25 wt% c‐MWNT into PCL/c‐MWNT composites and then increases as c‐MWNT content increases. The result demonstrates that the addition of c‐MWNT into PCL induces the heterogeneous nucleation at lower c‐MWNT content and then inhibits the polymer chain transportation ability during crystallization at higher c‐MWNT content. In this study, we have also studied the nonisothermal crystallization kinetics and melting behavior of PCL/c‐MWNT composites at various cooling rates. The correlation among isothermal and nonisothermal crystallization kinetics and melting behavior of PCL/c‐MWNT composites can be also discussed. POLYM. ENG. SCI., 46:1309–1317, 2006. © 2006 Society of Plastics Engineers     

Nonisothermal crystallization kinetics and thermomechanical properties of multiwalled carbon nanotube‐reinforced poly(ε‐caprolactone) composites

BACKGROUND: The technological development of poly(ε‐caprolactone) (PCL) is limited by its short useful lifespan, low modulus and high crystallinity. There are a few papers dealing with the crystallization behavior of carbon nanotube‐reinforced PCL composites. However, little work has been done on the crystallization kinetics of melt‐compounded PCL/multiwalled carbon nanotube (MWNT) nanocomposites. In this study, PCL/MWNT nanocomposites were successfully prepared by a simple melt‐compounding method, and their morphology and mechanical properties as well as their crystallization kinetics were studied. RESULTS: The MWNTs were observed to be homogeneously dispersed throughout the PCL matrix. The incorporation of a very small quantity of MWNTs significantly improved the storage modulus and loss modulus of the PCL/MWNT nanocomposites. The nonisothermal crystallization behavior of the PCL/MWNT nanocomposites exhibits strong dependencies of the degree of crystallinity (X_c), peak crystallization temperature (T_p), half‐time of crystallization (t_1/2) and Avrami exponent (n) on the MWNT content and cooling rate. The MWNTs in the PCL/MWNT nanocomposites exhibit a higher nucleation activity. The crystallization activation energy (E_a) calculated with the Kissinger model is higher when a small amount of MWNTs is added, then gradually decreases; all the E_a values are higher than that of pure PCL. CONCLUSION: This paper reports for the first time the preparation of high‐performance biopolymer PCL/MWNT nanocomposites prepared by a simple melt‐compounding method. The results show that the PCL/MWNT nanocomposites can broaden the applications of PCL. Copyright © 2008 Society of Chemical Industry     

Preparation and characterization of thermally conductive polystyrene/carbon nanotubes composites

Thermally conductive polystyrene (PS)/multi‐walled carbon nanotubes (MWNTs) nanocomposites was prepared through a simple solution‐evaporation method assisted by ultrasonic irradiation. To enhance the dispersion of MWNTs in PS, MWNTs were chemically functionalized with poly(styrene‐co‐maleic anhydride) (SMA) (MWNT‐g‐SMA), which had benzene group and exhibited strong affinity with PS. The thermal conductive properties of PS increased and the mechanical properties decreased in presence of MWNTs, while by addition of MWNT‐g‐SMA, the properties of the composites can be improved to some extent. The thermal conductivity can reach 0.89 W/m K for the composite with 33.3 vol % MWNT‐g‐SMA, which was four times higher than that of neat PS. A linear increase of the thermal conductivity was observed with increasing MWNTs‐g‐SMA content, and the Maxwell–Eucken model and the Agari model were used for theoretical evaluation. Compared with MWNT‐OH, MWNT‐g‐SMA with larger diameter exhibited diffused boundary with the PS matrix, resulting from the strong interfacial bonding of the two phases. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Efficient dispersion of multi‐walled carbon nanotubes by in situ polymerization

Multi‐walled carbon nanotube (MWNT)‐reinforced polyimide nanocomposites were synthesized by in situ polymerization of monomers in the presence of acylated MWNTs. The acyl groups associated with the MWNTs participated in the reaction through the formation of amide bonds. This process enabled uniform dispersion of MWNT bundles in the polymer matrix. The resultant MWNT–polyimide nanocomposite films were optically transparent with significant mechanical enhancement at a very low loading (0.5 wt%). Evidence has been obtained for improved interactions between the nanotubes and the matrix polymer. Copyright © 2006 Society of Chemical Industry     

Thermomechanical and water‐responsive shape memory properties of carbon nanotubes‐reinforced hyperbranched polyurethane composites

Shape memory composites of hyperbranched polyurethane (HBPU) and acid‐treated multi‐walled carbon nanotubes (MWNTs) were prepared using an in situ polymerization method. HBPUs with different hard segments contents were synthesized via the A₂ + B₃ approach using poly(ethylene glycol) (PEG) as a soft segment, 4,4′‐methylene bis(phenylisocynate), castor oil, and 1,4‐butanediol as hard segment. Compared to HBPU, the HBPU/MWNT composites showed faster shape recovery and double the shape recovery stress in the thermomechanical shape memory test, which was dependent on the MWNTs content and HBPU hard segment content. The water‐responsive shape memory effect of HBPU/MWNT composites was considered to result from the combined contribution of hydrophilic PEG and well dispersed MWNTs in highly branched HBPU molecules. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Characterization and preparation of new multiwall carbon nanotube/conducting polymer composites by in situ polymerization

Composites based on poly(diphenyl amine) (PDPA) and multiwall carbon nanotubes (MWNTs) were prepared by chemical oxidative polymerization through two different approaches: in situ polymerization and intimate mixing. In in situ polymerization, DPA was polymerized in the presence of dispersed MWNTs in sulfuric acid medium for different molar composition ratios of MWNT and DPA. Intimate mixing of synthesized PDPA with MWNT was also used for the preparation of PDPA/MWNT composites. Transmission electron microscopy revealed that the diameter of the tubular structure for the composite was 10–20 nm higher than the diameter of pure MWNT. Scanning electron microscopy provided evidence for the differences in the morphology between the MWNTs and the composites. Raman and Fourier transform IR (FTIR) spectroscopy, thermogravimetric analysis, X‐ray diffraction, and UV–visible spectroscopy were used to characterize the composites and reveal the differences in the molecular level interactions between the components in the composites. The Raman and FTIR spectral results revealed doping‐type molecular interactions and coordinate covalent‐type interactions between MWNT and PDPA in the composite prepared by in situ polymerization and intimate mixing, respectively. The backbone structure of PDPA in the composite decomposed at a higher temperature (>340°C) than the pristine PDPA (～300°C). This behavior also favored the molecular level interactions between MWNT and PDPA in the composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3721–3729, 2006     

Mechanical and thermal properties of functionalized multiwalled carbon nanotubes and multiwalled carbon nanotube–polyurethane composites

Multiwalled carbon nanotube (MWNT)–polyurethane (PU) composites were obtained by an in situ polycondensation approach. The effects of the number of functional groups on the dispersion and mechanical properties were investigated. The results showed that the functionalized MWNTs had more advantages for improving the dispersion and stability in water and N,N′‐dimethylformamide. The tensile strength and elongation at break of the composites exhibited obvious increases with the addition of MWNT contents below 1 wt % and then decreases with additions above 1 wt %. The maximum values of the tensile strength and elongation at break increased by 900 and 741%, respectively, at a 1 wt % loading of MWNTs. Differential scanning calorimetry measurements indicated that the addition of MWNTs resulted in an alteration of the glass‐transition temperature of the soft‐segment phase of MWNT–PU. Additionally, new peaks near 54°C were observed with differential scanning calorimetry because of the microphase‐separation structures and alteration of the segment molecular weights of the hard segment and soft segment of PU with the addition of MWNTs. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical reinforcement of poly(1‐butene) using polypropylene‐grafted multiwalled carbon nanotubes

The mechanical properties of poly(1‐butene) reinforced by pristine multiwalled carbon nanotubes (MWNTs) and polypropylene‐grafted MWNTs (PP‐g‐MWNTs) were evaluated. The incorporation of pristine MWNTs to PB led to an improvement in stiffness, but not in strength, ductility, and toughness. In comparison, PP‐g‐MWNTs were able to improve the stiffness, strength, and toughness of PB significantly, without compromising the ductility. The mechanical properties of PB improved with increasing amount of PP‐g‐MWNTs up to an effective MWNT content of 1.5 wt%. Further increase in the effective MWNT content led to a downturn in mechanical properties due to the existence of MWNTs bundles as observed by microscopy. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of surface modification with 3‐aminopropyltriethoxysilane on structure and mechanical property of multiwalled carbon nanotube/polycarbonate composites

Hydroxyl functionalized multiwalled carbon nanotubes (H‐MWNTs) were silanized using 3‐aminopropyltriethoxysilane (APTES) in order to improve the dispersion and interfacial interaction in composites. MWNT/polycarbonate (PC) composites filled with H‐MWNTs and silanized MWNTs (S‐MWNTs) were fabricated by melt mixing and injection molding. Fourier transform infrared spectrometry (FTIR) and energy dispersion X‐ray spectroscopy (EDS) were employed to prove the presence of APTES on the surface of S‐MWNTs. In addition, thermogravimetric analysis (TGA) was used to evaluate the relative amount of introduced APTES. The microstructure and mechanical property of both composites were investigated by scanning electron microscopy (SEM), transmission electron microscope (TEM), tensile test and dynamic mechanical analysis (DMA). The SEM and TEM images showed that S‐MWNT/PC composites had better dispersion and interfacial adhesion than H‐MWNT/PC composites. A reinforcing and toughening effect on tensile behavior of composites was obtained after silane functionalization. The storage modulus of composites increased markedly as a function of MWNTs content, especially for the composites with S‐MWNTs. In summary, the silanization can improve the dispersion of MWNTs and the interfacial adhesion between MWNTs and PC so as to enhance the mechanical properties of composites. POLYM. COMPOS., 37:1914–1923, 2016. © 2015 Society of Plastics Engineers     

Nucleation effect of hydroxyl‐purified multiwalled carbon nanotubes in poly(p‐phenylene sulfide) composites

To investigate the nucleation effect of hydroxyl‐purified multiwalled carbon nanotubes (MWNTs‐OH) in poly(p‐phenylenesulfide) (PPS), a series of composites were prepared by blending PPS with MWNTs‐OH at 1, 2, and 3 wt %, respectively. Under SEM observation MWNTs‐OH were found homogeneously dispersed in the PPS matrix. DSC thermograms revealed that the enthalpy (ΔH_c) of the composites increased with increasing MWNT‐OH content, whereas the crystallization temperature (T_c) decreased progressively. The decrease in T_c was in accordance with the smaller crystallite size determined with WXRD characterization, and the increase in ΔH_c was evidenced by FTIR and XPS analyses. The higher ΔH_c shows that MWNTs‐OH serves as a nucleating agent, providing sufficiently multiplied sites for crystal growth. The lowering of T_c was attributed not only to MWNTs‐OH network hindrance to PPS chain fusing rearrangement, but also to a poorer affinity between MWNTs‐OH and PPS; both effects coordinately govern T_c of PPS/MWNTs‐OH composites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Doped polyaniline/multiwalled carbon nanotube composites: Preparation and characterization

Polyaniline (PANI)/multiwalled carbon nanotube (MWNT) composites with a uniform tubular structure were prepared from in situ polymerization by dissolving amino‐functionalized MWNT (a‐MWNT) in aniline monomer. For this the oxidized multiwalled nanotube was functionalized with ethylenediamine, which provided ethylenediamine functional group on the MWNT surface confirmed by Fourier‐transform infrared spectra (FT‐IR). The a‐MWNT was dissolved in aniline monomer, and the in situ polymerization of aniline in the presence of these well dispersed nanotubes yielded a novel tubular composite of carbon nanotube having an ordered uniform encapsulation of doped polyaniline. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) showed that the nanotubes were coated with a PANI layer. The thermal stability and electrical conductivity of the PANI /MWNTs composites were characterized by thermogravimetric analysis (TGA) and conventional four‐probe method respectively. Compared with pure PANI, the electrical conductivity and the decomposition temperature of the MWNTs/PANI composites increased with the enhancement of MWNT content in PANI matrix. POLYM. COMPOS., 34:1119–1125, 2013. © 2013 Society of Plastics Engineers     

Fabrication of hybrid ladderlike polysilsesquioxane‐grafted multiwalled carbon nanotubes

Ladderlike polysilsesquioxanes (LPSs) containing chloromethylphenyl groups were synthesized from (p‐chloromethyl)phenyltrimethoxysilane under basic conditions. Functionalized multiwalled carbon nanotubes (MWNT–COOH) were prepared by the acid treatment of pristine multiwalled carbon nanotubes (MWNTs). MWNT–COOH was reacted with LPS to prepare LPS‐grafted MWNTs via ester linkages. The functionalization of MWNTs with LPS significantly altered the surface roughness of the MWNTs; there was a significant increase in the diameter of the MWNTs. The LPS‐grafted MWNTs had a 10–20 nm thickness along the outer walls according to the functionalization of the MWNTs with LPS. An advantage of the hybrid LPS‐grafted MWNTs was shown as improved thermal behavior. The composition, thermal properties, and surface morphology of the LPS‐grafted MWNTs were studied by Fourier transform infrared spectroscopy, thermogravimetric analysis, energy‐dispersive spectroscopy, scanning electron microscopy, atomic force microscopy, and transmission electron microscopy. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis and characterization of novel hybrid polyoxazoline‐grafted multiwalled carbon nanotubes

The novel hybrid polyoxazoline‐grafted multiwalled carbon nanotubes (POZO‐grafted MWNTs) were synthesized by the reaction of partially hydrolyzed polyoxazolines (Hydrolyzed‐POZO) and MWNTs having carboxylic acid groups (MWNT‐COOH) in the presence of DCC as a condensing agent. Hydrolyzed‐POZO (degree of hydrolysis, 20.2 mol % by ¹H‐NMR) were produced from the hydrolysis of polyoxazolines in an aqueous NaOH solution at reflux for 72 h. MWNT‐COOH were prepared by acid treatment of pristine MWNTs. The composition, structure, thermal property, and surface morphology of the novel hybrid POZO‐grafted MWNTs were fully characterized by FT‐IR, Raman, ¹H‐NMR, DSC, TGA, SEM, and TEM. The obtained POZO‐grafted MWNTs are well soluble in various organic solvents and water. It was observed that the glass transition temperature (T_g) of POZO‐grafted MWNTs was lower than that of Hydrolyzed‐POZO due to the absence of hydrogen bonding interactions between Hydrolyzed‐POZO itself caused by the incorporation with MWNTs. It was also found that Hydrolyzed‐POZO was homogeneously attached to the surfaces of MWNTs through the “grafting‐to” method. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Characterizing composite of multiwalled carbon nanotubes and POE‐g‐AA prepared via melting method

Multiwalled carbon nanotubes (MWNTs) with acyl chloride functional groups and a metallocene polyethylene–octene elastomer (POE) or an acrylic acid‐grafted metallocene polyethylene–octene elastomer (POE‐g‐AA) were used to prepare hybrids (POE/MWNTs or POE‐g‐AA/MWNTs) using a melting method, with a view to identify a hybrid with improved thermal properties. Hybrids were characterized using Fourier transform infrared spectroscopy, ¹³C solid‐state nuclear magnetic resonance, X‐ray diffraction, thermogravimetry analysis, and scanning electron microscopy. MWNTs were purified using acid treatment, and results showed that ? COOH of MWNTs increased with acid treatment time and leveled off after 24‐h treatment. Much better dispersion and homogeneity of MWNTs was obtained with POE‐g‐AA in place of POE as the matrix. As a result, tensile strength at break of POE‐g‐AA/MWNTs was significantly improved even at 5 wt % MWNT content. Moreover, temperature of thermal decomposition for POE‐g‐AA/MWNTs was about 40–50°C higher than that for POE‐g‐AA, indicating higher thermal stability. This was because the carboxylic acid groups in POE‐g‐AA and the acyl chloride functional sites in MWNTs allow the formation of stronger chemical bonds. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1328–1337, 2007     

Free‐standing aniline oligomer functionalized multiwalled carbon nanotube films from a filtration method

High electrochemical active free‐standing multiwalled carbon nanotube (MWNT) films have been synthesized from aniline oligomer functionalized MWNTs (MWNT‐AO), by using filtration of the acidic phosphate ester (APE) doped MWNT‐AO dispersions. The homogeneously distributed MWNTs endowed APE/MWNT films automatically releasing from the filter membrane. The sheet resistivity of MWNT‐AO (850 Ω sq^?1) showed a lower value than that of carboxyl MWNTs (1273 Ω sq^?1), due to the doping effect of MWNT on aniline oligomer, confirmed by the N1s X‐ray photoelectron spectrum. However, it showed a higher sheet resistivity value of 1526 Ω sq^?1 after further doped by APE, because of the presence of unreacted dopant. After removing the residual insulating dopant by the vacuum filtration, the resultant APE/MWNT films showed the sheet resistivity value as low as 131 Ω sq^?1. Thermogravimetric analysis showed that the MWNT loading in the film can be over than 77%, which showed the specific capacitance as high as 249 F g^?1. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40259.     

Grafting polyamide 6 onto multi‐walled carbon nanotubes using microwave irradiation

Chemical reactions under microwave irradiation can be very efficient, with a significant shortening of reaction time. Few studies have reported the use of microwaves to functionalize carbon nanotubes. In the work reported, a new method of formulating functionalized multi‐walled carbon nanotubes (MWNTs) was developed by covalent grafting of polyamide 6 (PA6) chains onto the carbon nanotubes assisted by microwave irradiation. PA6 chains were grafted onto acidified MWNTs through condensation reaction between the carboxylic groups of the MWNTs and the terminal amine groups of PA6 using microwave radiation heating. The functionalized carbon nanotubes (MWNT‐g‐PA6) were characterized systematically using infrared and Raman spectroscopy, transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). TEM showed that the surface of the MWNTs was covered with a layer of PA6. TGA results indicated that the MWNT‐g‐PA6 contained about 47 wt% of polymer. A novel, convenient and efficient functionalization approach is reported, involving covalently grafting PA6 chains onto MWNTs assisted by microwave irradiation. Copyright © 2010 Society of Chemical Industry     

Crystallization and melting behavior of multi‐walled carbon nanotube‐reinforced nylon‐6 composites

The crystallization and melting behavior of neat nylon‐6 (PA6) and multi‐walled carbon nanotubes (MWNTs)/PA6 composites prepared by simple melt‐compounding was comparatively studied. Differential scanning calorimetry (DSC) results show two crystallization exotherms (T_{CC, 1} and T_{CC, 2}) for PA6/MWNTs composites instead of a single exotherm (T_{CC, 1}) for the neat matrix. The formation of the higher‐temperature exotherm T_{CC, 2} is closely related to the addition of MWNTs. X‐ray diffraction (XRD) results indicate that only the α‐phase crystalline structure is formed upon incorporating MWNTs into PA6 matrix, independently of the cooling rate and annealing conditions. These observations are significantly different from those for PA6 matrix, where the increase in cooling rate or decrease in annealing temperature results in the crystal transformation from α‐phase to γ‐phase. The crystallization behavior of PA6/MWNTs composites is also significantly different from those reported in PA6/nanoclay systems, probably due to the difference in nanofiller geometry between one‐dimensional MWNTs and two‐dimensional nanoclay platelets. The nucleation sites provided by carbon nanotubes seem to be favorable to the formation of thermodynamically stable α‐phase crystals of PA6. The dominant α‐phase crystals in PA6/MWNTs composites may play an important role in the remarkable enhancement of mechanical properties. Copyright © 2005 Society of Chemical Industry     

High electrical conductivity of nylon 6 composites obtained with hybrid multiwalled carbon nanotube/carbon fiber fillers

The synergetic effect of multiwalled carbon nanotubes (MWNTs) and carbon fibers (CFs) in enhancing the electrical conductivity of nylon 6 (PA6) composites was investigated. To improve the compatibility between the fillers and the PA6 resin, we grafted γ‐aminopropyltriethoxy silane (KH‐550) onto the MWNTs and CFs after carboxyl groups were generated on their surface by chemical oxidation with nitric acid. Fourier transform infrared spectroscopy and thermogravimetric analysis proved that the KH‐550 molecules were successfully grafted onto the surface of the MWNTs and CFs. Scanning electron microscopy and optical microscopy showed that the obtained modified fillers reduced the aggregation of fillers and resulted in better dispersion and interfacial compatibility. We found that the electrical percolation threshold of the MWNT/PA6 and CF/PA6 composites occurred when the volume fraction of the fillers were 4 and 5%, respectively. The MWNT/CF hybrid‐filler system exhibited a remarkable synergetic effect on the electrically conductive networks. The MWNT/7% CF hybrid‐filler system appeared to show a second percolation when the MWNT volume fraction was above 4% and a volume resistivity reduction of two orders of magnitude compared with the MWNT/PA6 system. The mechanical properties of different types of PA6 composites with variation in the filler volume content were also studied. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40923.