Enhancement of Energy Efficiency of a Chemical Heat Pump-Assisted Convective Dryer

In earlier studies we have shown by simulation and experimental studies that the proposed chemical heat pump (CHP) unit can be used to recover waste heat from dryers and reuse it by storing and releasing heat with upgrading the temperature or by dehumidification. However, the final thermal energy production efficiency of the CHP for drying was found to be low. In this paper we present experimental results to demonstrate the potential for improved heat-recovery/storage and the heat-release/production of hot dry air for batch drying applications using the heat enhancement mode of the CHP. A new laboratory scale experimental CHP dryer system was built utilizing the calcium oxide/calcium hydroxide hydration/dehydration reversible reaction. The aim of this study is to improve the efficiencies of the heat recovery from heat source in the heat-storage step and the hot dry air production in the heat-release step of the CHP for heating up the air to around 100°C. The results of this experimental study utilizing a new reactor design showed that the shallow reactor/heat exchanger could accomplish 94% chemical heat storage and produce 100°C air at better than 75% efficiency for the reaction heat by controlling the preheating condition. The reaction conversion reached 90% in these experiments. The proposed CHP-assisted convective dryer system is found to be energy-efficient over a wide temperature range of industrial interest.     

A Control Strategy for a Chemical Heat Pump Dryer

This article presents results of an experimental investigation on the controllability of hot air production using a pair of chemical heat pumps (CHP). The objective of this study is to determine how a CHP-assisted batch dryer can be operated effectively. The CHP uses the well-known CaO/H₂O/Ca(OH)₂ hydration/dehydration reaction, which is reversible. The hot air temperature can be controlled by adjusting the reactor temperature, and pressure, as well as thermal power supplied to it. It is shown that hot air can be produced in both the heat storage and heat release steps of the CHP.     

Investigation on Drying Performance and Energy Savings of the Batch-Type Heat Pump Dryer

Simulation of the heat pump cycle and the drying process has been carried out to obtain the design parameters of the dryer. The analysis indicates that a specific moisture extraction rate (SMER) greater than 3.4 kg/kWh can be obtained. A box-type heat pump dryer has been developed and investigated for the performance of drying of shredded radish. Heat pump drying took 1.0–1.5 times longer than hot air drying. However, the heat pump dryer showed considerable improvement in energy savings. The SMER of the heat pump dryer was about three times higher than that of the hot air dryer.     

Energy,Thermal, and Economic Analysis of Air Heat Pumps for Hot Water

Operation tests of an air heat pump used for domestic hot water (DHW) heating were performed. The influence of the supply air temperature in the evaporator cycle and the variable heat load of the condenser on the heating power of the heat pump and the coefficient of performance (COP) was evaluated and discussed. In order to ensure conditions for efficient compressor operation, it is advisable to gradate the heat load of the heat pump using a circulating pump with smooth capacity regulation. The economic analysis demonstrates that the usage of air heat pumps for DHW in comparison with installations equipped with solar collectors provides no measurable economic benefits.