Preparation of Novel Fluorinated Copolyimide/Amine‐Functionalized Sepia Eumelanin Nanocomposites with Enhanced Mechanical,Thermal, and UV‐Shielding Properties

Novel fluorinated copolyimide/amine‐modified sepia eumelanin (ASE) nanocomposites are successfully fabricated via covalent bonds. To achieve this, the polyimide (PI) is synthesized by random co‐polycondensation. The effects of ASE on the structure and properties of the PI are investigated. A multilinked network is formed with ASE acting junctions in the nanocomposites. The mechanical properties of the PI are significantly improved by the addition of ASE, and the optimal tensile strength and elongation at break are 79.7 MPa and 85.42%, respectively. UV–vis transmittance, methylene blue (MB) photodegradation, and recyclability measurements confirm that the PI/ASE nanocomposites are transparent to visible light at low ASE loadings and show outstanding UV‐shielding properties and lifetimes under intense UV irradiation owing to the synergistic absorption of UV light by the PI matrix and ASE. Furthermore, the PI/ASE nanocomposites have enhanced thermal properties with initial degradation temperatures above 500 °C. These properties endow the nanocomposites with great potential for UV‐shielding in the conditions with high temperature and intense ultraviolet light.     

Residual Stress Distribution and Characterization on Multi‐Curved Armor Tiles

Residual stresses were measured on numerous multi‐curved, ballistic tiles made from either silicon carbide or boron carbide. Residual stresses were measured at 155 locations to determine what affect parameters such as material, material processing, tile geometry, and manufacturer had on residual stress type and magnitude. 23% of data points had tensile residual stress. The highest residual stresses were measured in tiles with either the largest surface area or smallest plate thickness. Higher stresses were measured in silicon carbide tiles compared with boron carbide tiles. Residual stresses in tiles consolidated by hot pressing measured on average 10 MPa higher than those by pressureless sintering.     

The roles of polyacrylate in poly(vinyl chloride)‐lignin composites

A novel method was adopted to improve the adhesion between lignin particles and poly(vinyl chloride) (PVC) matrix in PVC‐lignin composites. Lignin was treated with a polyacrylate, poly(ethyl acrylate‐co‐acrylic acid), and the composites was prepared with PVC and the treated lignin. The mechanical properties and morphology of the composites were investigated, and the roles of polyacrylate in the composites were discussed. The results show that both the tensile and impact strengths of the composites are improved when both the content of carboxyl in polyacrylate and its dosage are low, and the optimum is: yield strength, 24.17 MPa, higher than that of PVC control (21.88 MPa); breaking strength, 33.59 MPa, close to that of PVC control (35.62 MPa); and impact strength, 8.0 kJ m⁻², 31% higher than that of PVC control (6.1 kJ m⁻²). Microscopic morphology analysis suggests that polyacrylate improved the adhesion between lignin particles and PVC matrix. The roles of polyacrylate are as the following: polyacrylate is combined with lignin by hydrogen bond and ester bond, and most of its chains spread into PVC matrix due to its good compatibility with PVC, thereby lignin particles can be well bound with PVC matrix. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Synthesis and properties of PVC‐bound N,N‐dialkylaminopyridine

A linear poly(vinyl chloride) (PVC)‐supported dialkylaminopyridine was prepared through PVC treated with N‐methylaminopyridine and NaH in tetrahydrofuran. The properties of this PVC‐bound catalyst were examined by acetylation of linalool and 5‐FU. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1067–1069, 2002; DOI 10.1002/app.10391     

Processability of PVC plastisols containing a polyhydroxybutyrate‐polyhydroxyvalerate copolymer

Plastisols based on polyvinyl chloride (PVC) can be processed by different techniques; their processability markedly depends on their flow properties and gelation/fusion processes. Classically, PVC has been the only polymer present in plastisol formulations. The present work explored the possibility of adding polyhydroxyalkanoates (PHAs), a type of biopolymer that, according to previous work, exhibits a good miscibility with PVC processed by other techniques (internal mixer and compression molding). The influence of PHA particles on flow properties, gelation‐fusion processes, tensile strength, hardness, and processability by rotomolding was evaluated. Although the biopolymer markedly increased the viscosity of PVC plastisols and caused a decrease in tensile strength in processed specimens, formulations including 20% by weight of biopolymer presented a good thickness distribution in rotomolded items, an elongation at break of around 300%, and an ultimate tensile strength of around 6–7 MPa. J. VINYL ADDIT. TECHNOL.,, 2012. © 2012 Society of Plastics Engineers     

Long‐Term Properties of Butt‐Welded Poly(propylene)

It is still not clear why the long‐term properties of plastic weld seams can only be differentiated by the very expensive medium tensile creep tests. One hypothesis for justifying this is based on the change in the structure of the weld seam surroundings, another cites the consumption of antioxidants and the following ageing in the weld seam area to be responsible for this. Butt‐welded weld seams made of poly(propylene) were systematically produced under different process parameters. Corresponding to the particular hypothesis, these weld seams were then analyzed in various ways to find correlations or to prove one of the hypotheses. Regarding their short‐term weld seam quality, the analyzed weld seams could not be differentiated through short‐term tensile or short‐term bend test. However, the medium tensile creep tests showed significant differences in both time until failure and long‐term weld seam quality. Under long‐term loading, the start of the brittle crack could be detected in most weld seams in the fine spherulite‐zone or between this zone and the area of the flow lines. This demonstrated again that only long‐term tests are suitable for examining different weld seam qualities. Depending on the welding parameters, times until failure decline with increasing heated‐tool temperature and heating time. Though these parameters lead to a higher consumption of antioxidants in the weld seam, a degradation was not detected in the breaking area. In fact, increasing heated‐tool temperatures and heating times, as well as higher joining pressures lead to a change in the internal structure of the material. This can be seen in morphological structure analyses in the larger bend of the entire weld seam area. A larger bend, however, correlates with higher residual stresses in the weld seam. In the medium tensile creep tests, these residual stresses as well as the tensile stress in the border region and the compressive stress in the middle are superimposed by the tensile stress resulting from the test stress. Thus a greater bend of the weld seam area and higher residual stresses in the weld seam itself lead to shorter times until failure in medium tensile creep tests.

Schematic representation of the formation of residual stresses in a weld seam and residual stresses in the different bended weld seam areas.     

Reinforcement of rigid PVC/wood‐flour composites with multi‐walled carbon nanotubes

Multi‐walled carbon nanotubes (CNT) were compounded with PVC by a melt blending process based on fusion behaviors of PVC. The effects of CNT content on the flexural and tensile properies of the PVC/CNT composites were evaluated in order to optimize the CNT content. The optimized CNT‐reinforced PVC was used as a matrix in the manufacture of wood‐plastic composites. Flexural, electrical, and thermal properties of the PVC/wood‐flour composites were evaluated as a function of matrix type (nonreinforced vs. CNT‐reinforced). The experimental results indicated that rigid PVC/wood‐flour composites with properties similar to those of solid wood can be made by using CNT‐reinforced PVC as a matrix. The CNT‐reinforced PVC did not influence the electrical and thermal conductivity of the PVC/wood‐flour composites. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Melt‐processable rubber: Chlorinated waste tire rubber‐filled polyvinyl chloride

Chlorinated ground rubber tire (Cl‐GRT) particles were used as filler in a plasticized polyvinylchloride (PVC) to develop a melt‐processable rubber composition. Physical properties of the Cl‐GRT‐filled PVC compound showed improvement compared to the nonchlorinated counterpart. Interaction between Cl‐GRT and PVC was examined on the basis of results of stress relaxation, dynamic mechanical thermal analysis, and solvent swelling studies. The Cl‐GRT could be loaded upto 40 parts per hundred parts of PVC, and the composition still retains the elastomeric characteristics. The Cl‐GRT‐filled composite was found to be reprocessable like the unfilled PVC compound. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 622–631, 2002; DOI 10.1002/app.10352     

High‐temperature tensile strength and fracture behavior of ZrB2‐SiC‐graphite composite

The tensile behavior of ZrB₂‐SiC‐graphite composite was investigated from room temperature to 1800°C. Results showed that tensile strength was 134.18 MPa at room temperature, decreasing to 50.34 MPa at 1800°C. A brittle‐ductile transition temperature (1300°C) of ZrB₂‐SiC‐graphite composite was deduced from experimental results. Furthermore, the effect of temperature on the fracture behavior of ZrB₂‐SiC‐graphite composite was further discussed by microstructure observations, which showed that tensile strength was controlled by the relaxation of thermal residual stress below 1300°C, and was affected by the plastic flow during 1300°C and 1400°C. At higher temperature, the tensile strength was dominated by the changes of microstructures.     

Novel branched poly(ɛ‐caprolactone) as a nonmigrating plasticizer in flexible PVC: Synthesis and characterization

A series of hyperbranched poly(?‐caprolactone) (HPCLs, denoted as D_X) with different molecular weights were synthesized by the copolymerization of GPCL (PCL initiated by glycidol) and succinic anhydride. The chemical structure of D_X was characterized by ¹H‐NMR gel permeation chromatography and inherent viscosity, and D_X was used as the plasticizer for poly(vinyl chloride) (PVC) compared to traditional plasticizer di‐(ethylhexyl) phthalate (DEHP). The thermal properties, morphology, mechanical properties, and migration stabilities of PVC films were explored with differential scanning calorimetry, thermogravimetric analysis, scanning electron microscope, tensile, and migration tests. PVC/D₁ exhibited the best plasticization efficiency up to 107%, with enhanced tensile strength (18.5 MPa) and ultimate elongation (416%) compared to PVC/DEHP (11.5 MPa and 375%, respectively). PVC/D₁ exhibited remarkably high plasticization efficiency as compared to PVC/DEHP at a plasticizer concentration of PVC below 40 wt %. Moreover, the migration test for PVC/D_X films exhibited minimal plasticizers migration even at very harsh conditions. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46542.     

Process-induced residual stresses in compression molded UHMWPE

Non-isothermal cooling during processing causes the development of residual stresses, which are analyzed for compression molded UHMWPE, and affects the dimensional stability. The development of thermal residual stresses was predicted using an incremental stress analysis that included temperature-dependent material properties. Strain gauges were used to measure the residual stresses as layers were removed from a molded disk using a Process Simulated Laminate (PSL) approach. The PSL technique has not previously been applied to a compression molded neat polymer. For initial surface cooling rates of ～ 11°C/min, the model predicted a compressive stress at the bottom surface of 14 MPa and a tensile stress near the center of 2.5 MPa and matched the experimental distribution well. Because the compressive residual stress was 70% of the yield strength (～20 MPa), a lower cooling rate was also tested (2.6°C/min). The maximum tensile and compressive stresses for this cooling rate were, 0.91 MPa and 2.5 MPa, respectively. The model demonstrated its use for predicting thermal residual stresses in compression molded parts, instead of trial-and-error experimentation. UHMWPE is shown to develop residual stresses continually from ～ 120°C to 23°C.     

Thermal and mechanical characterization of linear low‐density polyethylene/wood flour composites

A linear low‐density polyethylene (LLDPE) matrix was modified with an organic peroxide and by a reaction with maleic anhydride (MAn) and was simultaneously compounded with untreated wood flour in a twin‐screw extruder. The thermal and mechanical properties of the modified LLDPE and the resulting composites were evaluated. The degree of crystallinity was reduced in the modified LLDPE, but it increased with the addition of wood flour for the formation of the composites. Significant improvements in the tensile strength, ductility, and creep resistance were obtained for the MAn‐modified composites. This enhancement in the mechanical behavior could be attributed to an improvement in the compatibility between the filler and the matrix. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2775–2784, 2003     

Geopolymer reinforced with E‐glass leno weaves

This study explores the viability of fiberglass‐geopolymer composites as an intermediate temperature structural ceramic composite. E‐glass fibers are cheap, readily available, resistant to heat, electricity and chemical attack. Geopolymers are refractory and can be processed at room temperature. However, pure geopolymers have low tensile strength and fracture toughness, as is typical of ceramics. In this work, tensile and flexure properties of metakaolin‐based sodium and potassium geopolymers reinforced with E‐glass leno weaves were measured and the data was analyzed by Weibull statistics. The average tensile and flexural strengths for sodium geopolymer reinforced with E‐glass leno weaves were 39.3 ± 7.2 MPa and 25.6 ± 4.8 MPa, respectively. For potassium geopolymer reinforced with E‐glass leno weaves, the average tensile and flexural strengths were 40.7 ± 9.9 MPa and 15.9 ± 4.0 MPa, respectively. The composites were heat treated for one hour at two temperatures, 300°C and 550°C and their flexure properties were studied at room temperatures. The average flexural strengths for sodium geopolymer reinforced with E‐glass leno weaves were reduced to 6.6 ± 1.0 MPa after heat treatment at 300°C, and 1.2 ± 0.3 MPa after heat treatment at 550°C, respectively. For potassium geopolymer reinforced with E‐glass leno weaves, the average flexural strengths were 6.1 ± 1.5 MPa and 1.3 ± 0.3 MPa after heat treatment at 300°C and 550°C, respectively. SEM and EDS were performed to observe the fiber‐matrix interface. XRD was done to check if the geopolymer was amorphous as expected.     

Evaluation of heat treatment regimes and their influences on the properties of powder‐printed high‐density polyethylene bone implant

A two‐step heat treatment was utilized as a means to improve the mechanical properties of a high‐density polyethylene structure which was fabricated using the three‐dimensional printing technique. It was found that the relationship between structure and properties was strongly influenced by heat treatment conditions including treatment times (15–60 min) and treatment temperatures (140–180 °C) of both primary and secondary steps. The use of primary heating at 180 °C for 15 min and secondary heating at 160 °C for 60 min resulted in the highest tensile modulus and strength, 0.7 GPa and 14.8 MPa, respectively. The changes in both shrinkage and tensile properties were governed by the level of residual porosity and quality of polyethylene interface in samples which were both influenced by the degree of thermally induced densification and binder degradation. Empirical correlations between porosity and shrinkage or tensile properties were found to be power functions. Copyright © 2010 Society of Chemical Industry     

Rosin‐derived poly(vinyl chloride) plasticizer: Synthesis,structure, and properties

In this work, rosin‐based plasticizer was synthesized by Diels–Alder (DA) and esterification. First, the maleopimaric acid (RT) was obtained by DA between the double bond of rosin and maleic anhydride. Then, the carboxyl group and anhydride group of RT was esterified with tetrahydro geraniol to obtain the rosin‐based polyacid esters (RTT) under the catalysis of p‐toluene sulfonic acid. The structure of RT and RTT was detected by FTIR and ¹H‐NMR. RTT was used as main plasticizer to obtain plasticized polyvinyl chloride (PVC) materials and compared with DOP. The results showed that RTT improved the thermal stability and reduced T_g of PVC film. Plasticized PVC films had excellent mechanical properties with the elastic modulus of ?4,793.67 MPa and tensile strength of ?111.86 MPa, higher than that of pure PVC and DOP‐6. RTT showed better volatility stability, migration, and solvent extraction in PVC compared to DOP. J. VINYL ADDIT. TECHNOL., 26:180–186, 2020. © 2019 Society of Plastics Engineers     

Blends of poly(vinyl chloride) with α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer: Thermal properties,mechanical properties,and morphology

Binary blends of poly(vinyl chloride) (PVC) with α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer (AMS‐ABS) were prepared via melt blending. A single glass transition temperature (T_g) was observed by differential scanning calorimetry, thus indicating that PVC is miscible with the α‐methylstyrene‐acrylonitrile‐styrene in AMS‐ABS. The results from attenuated total reflection Fourier transform infrared spectra indicated that specific strong interactions were not available in the blends. With increasing amounts of AMS‐ABS, both heat distortion temperature and thermal stability were increased considerably. With regard to mechanical properties, flexural and tensile properties decreased with increasing AMS‐ABS content. A synergism was observed in impact strength. The morphology of both impact‐fractured and tensile‐fractured surfaces, observed by scanning electron microscopy, correlated well with the mechanical properties. It is suggested that there was a transition of fracture mechanisms with the changing composition of the binary blends—from shear yielding for blends rich in PVC to cavitation for blends rich in AMS‐ABS. J. VINYL ADDIT. TECHNOL., 19:1–10, 2013. © 2013 Society of Plastics Engineers     

Vinyl‐containing silicone resin as the crosslinking agent of heat‐curable silicone rubber

Heat‐curable silicone rubber (HCSR) was prepared by using vinyl‐containing silicone resin (VSR) as the crosslinking agent instead of polyvinylsilicone oil (C gum). Mechanical properties and crosslink density of the vulcanizates were measured. The results indicate that VSR is a good crosslinking agent for HCSR. The tensile strength, tearing strength, elongation at break, and hardness of the vulcanizate can reach 10.2 MPa, 29.1 kN/m, 720%, and 58 SHA, respectively. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3123–3127, 2002; DOI 10.1002/app.10054     

Blend of high‐density polyethylene and a linear low‐density polyethylene with compositional‐invariant mechanical properties

This article presents the tensile properties and morphological characteristics of binary blends of the high‐density polyethylene (HDPE) and a linear low‐density polyethylene (LLDPE). Two constituents were melt blended in a single‐screw extruder. Injection‐molded specimens were evaluated for their mechanical properties by employing a Universal tensile tester and the morphological characteristics evaluated by using a differential scanning calorimeter and X‐ray diffractometer. It is interesting to observe that the mechanical properties remained invariant in the 10–90% LLDPE content. More specifically, the yield and breaking stresses of these blends are around 80% of the corresponding values of HDPE. The yield elongation and elongation‐at‐break are around 65% to corresponding values of HDPE and the modulus is 50% away. Furthermore, the melting endotherms and the crystallization exotherms of these blends are singlet in nature. They cluster around the corresponding thermal traces of HDPE. This singlet characteristic in thermal traces entails cocrystallization between these two constituting components. The clustering of thermal traces of blends near HDPE meant HDPE‐type of crystallites were formed. Being nearly similar crystallites of blends to that of HDPE indicates nearness in mechanical properties are observed. The X‐ray diffraction data also corroborate these observations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2604–2608, 2002     

PMMA‐grafted‐silica/PVC nanocomposites: Mechanical performance and barrier properties

Poly(vinyl chloride) (PVC)/SiO₂ nanocomposites were prepared via melt mixture using a twin‐screw mixing method. To improve the dispersion degree of the nanoparticles and endow the compatibility between polymeric matrix and nanosilica, SiO₂ surface was grafted with polymethyl methacrylate (PMMA). The interfacial adhesion was enhanced with filling the resulting PMMA‐grafted‐SiO₂ hybrid nanoparticles characterized by scanning electron microscopy. Both storage modulus and glass transition temperature of prepared nanocomposites measured by dynamic mechanical thermal analysis were increased compared with untreated nanosilica‐treated PVC composite. A much more efficient transfer of stresses was permitted from the polymer matrix to the hybrid silica nanoparticles. The filling of the hybrid nanoparticles caused the improved mechanical properties (tensile strength, notched impact strength, and rigidity) when the filler content was not more than 3 wt %. Permeability rates of O₂ and H₂O through films of PMMA‐grafted‐SiO₂/PVC were also measured. Lower rates were observed when compared with that of neat PVC. This was attributed to the more tortuous path which must be covered by the gas molecules, since SiO₂ nanoparticles are considered impenetrable by gas molecules. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Characterization of semi‐interpenetrating polymer network polystyrene cation‐exchange membranes

Polystyrene cation exchange membranes were prepared by a PVC‐based semi‐interpenetrating polymer network (IPN) method. The reaction behaviors during polymerization and sulfonation in the preparation method were investigated. The prepared membranes were characterized in terms of the physical and electrochemical properties. The membranes exhibited reasonable mechanical properties (tensile strength, 13 MPa, and elongation at break, 52%) for an ion‐exchange membrane with the ratio of polystyrene–divinylbenzene (DVB)/poly(vinyl chloride) (PVC) (R_St‐DVB/PVC) of below 0.9. Fourier transform infrared/attenuated total reflectance, differential scanning calorimetry, and scanning electron microscopy studies revealed the formation of a homogeneous membrane. The resulting membrane showed membrane electrical resistance of 2.0 Ω cm² and ion‐exchange capacity of 3.0 meq/g dry membrane. The current–voltage (I–V) curves of the membrane show that the semi‐IPN polystyrene membranes can be properly used at a high current density, and that the distribution of cation‐exchange sites in the membrane was more homogenous than that in commercial membranes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1488–1496, 2003