Preparation of Galactomannan-Based Materials Compatibilized with Ionic Liquids

This paper reports the preparation of galactomannan/ionic liquid composite materials from the corresponding ion gels. Three kinds of galactomannans, that is, fenugreek gum (FG), guar gum (GG), and locust bean gum (LBG) and an ionic liquid of 1-butyl-3-methylimidazolium chloride (BMIMCl) were used. When the galactomannan/BMIMCl gels were immersed in ethanol, followed by dryness under reduced pressure, the galactomannan/BMIMCl composite materials were obtained. The crystalline structures of galactomannans in the materials were evaluated by the powder X-ray diffraction measurement. The mechanical property of the FG/BMIMCl composite material under compressive mode was superior compared with the GG and LBG/BMIMCl composite materials. Then, FG films compatibilized with polymeric ionic liquids (PILs) were also prepared by in situ radical polymerization of polymerizable ionic liquids, 1-(3-acryloyloxypropyl)-3-vinylimidazolium bromide and 1-methyl-3-vinylbenzylimidazolium chloride by AIBN in mixtures of FG with BMIMCl. The mechanical properties of the resulting films were affected by the FG/PIL ratios as well as the unit ratios in PILs.     

Preparation of Chitin/Cellulose Films Compatibilized with Polymeric Ionic Liquids

This paper reports the preparation of chitin/cellulose films compatibilized with polymeric ionic liquids. In-situ (co)polymerization of polymerizable ionic liquids, 1-(3-methacryloyloxypropyl)-3-vinylimidazolium bromide (1) and 1-methyl-3-vinylbenzylimidazolium chloride (3), was carried out in the presence of a radical initiator, AIBN, in the chitin/cellulose solution with ionic liquid solvents (1-butyl-3-methylimidazolium acetate and chloride, BMIMOAc and BMIMCl, respectively), followed by the appropriate procedure to give the desired films. The presence of the polymeric ionic liquid in the film was confirmed by the IR measurement. The powder X-ray diffraction analysis suggested that crystalline structures of the polysaccharides were largely disrupted in the film, as same as that of a chitin/cellulose film prepared by the AMIMOAc/BMIMCl system. These results were different from the XRD result of a chitin/cellulose film prepared by the 1-allyl-3-methylimidazolium bromide/BMIMCl system reported in our previous study, in which some crystalline structures were still remained in the film. Furthermore, the mechanical properties of the present films were evaluated by tensile testing, which were affected by the molar ratios of the polymeric ionic liquids to the polysaccharides and the compositional ratios of the two units 1 and 3.     

Facile Preparation of Chitin/Cellulose Composite Films Using Ionic Liquids

In this study, we performed the facile preparation of chitin/cellulose composite films using two ionic liquids, 1-allyl-3-methylimidazolium bromide (AMIMBr) and 1-butyl-3-methylimidazolium chloride (BMIMCl); the former dissolves chitin and the latter dissolves cellulose. First, solutions of chitin in AMIMBr and cellulose in BMIMCl were individually prepared by heating each mixture at 100 °C for 24 h. Then, the homogeneous mixture of the two solutions was thinly casted on a glass plate, followed by standing at room temperature for 2 h. After the material was subjected to successive Soxhlet extractions with ethanol for 12 h and with water for 12 h, the residue was dried at room temperature to give a composite film. The crystalline structures of the polysaccharides were evaluated by the X-ray diffraction measurement. Furthermore, the thermal stability and mechanical property of the resulting composite film were estimated by the thermal gravimetric analysis measurement and tensile testing, respectively.     

Experimental Investigation of Cellulose/Silver Nanocomposites Using In Situ Generation Method

Cellulose gel films were prepared by regeneration process using pre-cooled aq.(8 wt% LiOH + 15 wt% urea) mixture as solvent and ethyl alcohol as non solvent. The Terminus cattapa leaf extract diffused wet cellulose films were then dipped in 1–5 mM aq.AgNO₃ solutions to allow in situ generation of silver nanoparticles (AgNPs). Besides the in situ generation, some AgNPs were also formed outside the wet films in the solution. The AgNPs formed outside the films were observed under transmission electron microscope and scanning electron microscope. The nanocomposite films were also characterized by Fourier transform infrared spectroscopy, X-ray diffraction and thermogravimetric analysis and tensile test. The thermal stability of the composite films was lower than that of the matrix up to a temperature of ~300 °C and afterwards showed a reverse trend. The tensile strength of the nanocomposite films was found to be higher than the matrix but decreased with increasing concentration of aq.AgNO₃. The cellulose/AgNPs composite films showed good antibacterial activity against E. coli (gram positive) and Bacillus sp. (gram negative). Based on the aforementioned properties, the cellulose/AgNPs composite films can be considered for antibacterial packaging and medical applications.     

Effect of Manufacturing Process and Xanthan Gum Addition on the Properties of Cassava Starch Films

The objective of this work was to manufacture biodegradable films by two different processes (casting and extrusion), from different combinations of cassava starch and xanthan gum. These films were produced by casting and by extrusion from six different starch-xanthan gum combinations (0, 2, 4, 6, 8 and 10% w/w), containing glycerol as plasticizer (20% w/w) and were also characterized according to their microstructure, optical, mechanical, and barrier properties. Scanning electron microscopy of the starch-xanthan gum extruded films showed reticulated surface and smooth interior, suggesting that xanthan was driven to the surface and gelatinized starch to the interior of the films during extrusion. Films manufactured by casting were entirely homogeneous. In general, casted films presented lower opacity and water vapor permeability and higher stress at break than films manufactured by extrusion. Xanthan gum addition affected mechanical properties of starch films, improving their stress and strain at break, especially for extruded samples, but these properties did not show stability at different RH conditions.     

Polyhydroxybutyrate-Based Nanocomposites with Cellulose Nanocrystals and Bacterial Cellulose

Polyhydroxybutyrate (PHB) films nanoreinforced with hydrolyzed cellulose nanocrystals (CNC) and bacterial cellulose (BC) were prepared by solvent casting. The influence of different cellulose nanoparticles content (2, 4 and 6 wt% of CNC and 2 wt% of BC) on the PHB properties was studied. CNC nanocomposites presented good dispersion of the nanocrystals, improving transparency, mechanical and barrier properties of the PHB films. On the other hand, reduced thermal stability and mechanical properties were yielded by BC addition due to the intrinsic lower degradation temperature and higher length of the BC nanofibrils compared to CNC. Nanocomposites performance variation is mainly caused by the marked difference in nanoparticles structure. It was demonstrated that PHB–CNC films exhibited higher performance enhancement without detrimental effect of the pristine PHB properties.     

Biodegradable Blends with Potential Use in Packaging: A Comparison of PLA/Chitosan and PLA/Cellulose Acetate Films

Poly(lactic acid) (PLA) is a biodegradable polymer that exhibits high elastic modulus, high mechanical strength, and feasible processability. However, high cost and fragility hinder the application of PLA in food packaging. Therefore, this study aimed to develop flexible PLA/acetate and PLA/chitosan films with improved thermal and mechanical properties without the addition of a plasticizer and additive to yield extruder compositions with melt temperatures above those of acetate and chitosan. PLA blends with 10, 20, and 30 wt% of chitosan or cellulose acetate were processed in a twin-screw extruder, and grain pellets were then pressed to form films. PLA/acetate films showed an increase of 30 °C in initial degradation temperature and an increase of 3.9 % in elongation at break. On the other hand, PLA/chitosan films showed improvements in mechanical properties as an increase of 4.7 % in elongation at break. PLA/chitosan film which presented the greatest increase in elongation at break proved to be the best candidate for application in packaging.     

Stiff Biodegradable Polylactide Composites with Ultrafine Cellulose Filler

Polylactide (PLA) composites with 10–30 wt% of commercial fine grain filler of native cellulose were prepared by melt-mixing, and examined. The composite films had esthetic appearance, glossy surface, creamy color and density close to that of neat PLA. Good dispersion of the filler in PLA matrix was achieved. The composites were stiffer than neat PLA; in the glassy region the storage modulus increased by approx. 30 %. The tensile strength of the composite materials in the temperature range from 25 to 45 °C was similar to that of neat PLA. No marked decrease in molar mass of PLA in the composites occurred during processing in comparison to neat PLA. Moreover, thermogravimetry experiments demonstrated good thermal stability of the composites; 5 % weight loss occurred well above 300 °C.     

Mechanical Properties and Isothermal Crystallization Behaviour of Poly(lactide)/Poly(methyl methacrylate)/α-Cellulose Composites

Polylactide (PLA)/polymethylmethacrylate (PMMA)/α-cellulose composites were fabricated using a twin-screw extruder. During fabrication, α-cellulose short fibres were incorporated for improving the toughness of the brittle PLA and a chain extender was used for reducing PLA hydrolysis. Highly transparent PLA and PMMA were blended to obtain miscible and transparent blends. For evaluating the performance of the PLA/PMMA/α-cellulose composites, a series of measurements, including tensile and Izod impact tests, light transmission and haze measurements, thermomechanical analysis, and determination of isothermal crystallisation behaviour, was conducted. Adding the chain extender considerably reduced the occurrence of hydrolytic degradation. Both the chain extender and α-cellulose short fibres increased the elongation at break and Izod impact strength of the composites. Compared with the neat PLA, including 1.0 wt% α-cellulose short fibres increased the elongation at break and Izod impact strength of the composite PLA by approximately 211 and 219 %, respectively. According to the observed mechanical performance, the optimal blending ratios for PLA and PMMA were between 90:10 and 80:20. The total light transmittance of the composites was as high as 91 %, indicating that the PLA/PMMA blend was highly miscible. The haze value of the PLA/PMMA/α-cellulose composites was lower than 32 %. Incorporating cellulose short fibres increased the number of crystallisation sites and crystallinity of the PLA/PMMA/α-cellulose composites while reducing the spherulite dimensions.     

Characterization of Biodegradable Polymer Blends of Acetylated and Hydroxypropylated Sago Starch and Natural Rubber

Development of biodegradable polymers from absolute environmental friendly materials has attracted increasing research interest due to public awareness of waste disposal problems caused by low degradable conventional plastics. In this study, the potential of incorporating natural rubber latex (NRL) into chemically modified sago starch for the making biodegradable polymer blends was assessed. Native sago starch was acetylated and hydroxypropylated before gelatinization in preparing starch thermoplastic using glycerol. They were than casted with NRL into biopolymer films according to the ratios of 100.00/0.00, 99.75/1.25, 98.50/2.50, 95.00/5.00, 90.00/10.00 and 80.00/20.00 wt/wt, via solution spreading technique. Water absorption, thermal, mechanical, morphological and biodegradable properties of the product films were evaluated by differential scanning calorimetry (DSC), universal testing machine (UTM), scanning electron microscopy (SEM) and fourier transform infrared spectroscopy. Results showed that acetylation promoted the incorporating behavior of NRL in sago starch by demonstrating a good adhesion characteristic and giving a uniform, homogenous micro-structured surface under SEM observation. However, the thin biopolymer films did not exhibit any remarkable trend in their DSC thermal profile and UTM mechanical properties. The occurrence of NRL suppressed water adsorption capacity and delayed the biodegradability of the biopolymer films in the natural environment. Despite the depletion in water adsorption capacity, all of the product films degraded 50 % within 12 weeks. This study concluded that biopolymers with desirable properties could be formulated by choosing an appropriate casting ratio of the sago starch to NRL with suitable chemical substitution modes.     

Synergistic Effect of Oil Palm Based Pozzolanic Materials/Oil Palm Waste on Polyester Hybrid Composite

This research work aims to investigate the synergistic effect of pozzolanic materials such as oil palm ash (OPA) and oil palm empty fruit bunch (OPEFB) on the developed hybrid polymer composites. The OPEFB and OPA fillers of different particle sizes (250, 150, and 75 µm) were mixed at OPEFB:OPA ratios of (0:100; 20:80; 40:60; 60:40; 80:20 and 100:0) and incorporated into an unsaturated polyester resin. Furthermore, both mechanical and morphological properties of the composites were analyzed and it was found that tensile, flexural, and impact properties were significantly improved at OPEFB:OPA of 75 µm particle size hybridization of the polymer. The increase of OPEFB to OPA filler ratio up to 80:20 significantly improved the tensile properties of the composites while 40:60 ratio of 75 µm gave the optimum filler ratio to obtain the highest flexural and impact properties of the composites among all studied samples. Scanning electron micrograph images showed strong particle dispersion of the embedded fillers with resin which explained the excellent mechanical strength enhancement of the composite.     

Effect of Biaxial Stretching on Thermal Properties, Shrinkage and Mechanical Properties of Poly (Lactic Acid) Films

This study produced poly (lactic acid) sheets using a biaxial stretching process, to investigate the effects of biaxial stretching on thermal properties, crystallinity, shrinkage and mechanical properties of PLA films. The results of differential scanning calorimetry show that the glass temperature peak of PLA films, which weakened after stretching. The cold crystallization peak of PLA films nearly disappeared at stretch ratios of 4 × 4 with a stretching rate above 50 %/s. The orientation and strain crystallization of PLA films were suppressed at stretching temperatures of approximately 100–110 °C. The shrinkage of PLA decreased proportionally to the stretch rate and inversely proportional to the stretching temperature, suggesting that the internal stresses frozen in the amorphous phase were an indication of a decrease in the crystallinity of the films, implying that PLA films would be best suited to low-shrinkage applications. The stress–strain of the PLA films increased considerably following the biaxial stretching process. In addition, PLA films exposed to hot water treatment show a slight decrease in stress values, probably attributable to a relaxation of the molecules, which have undergone orientation but failed to crystallize.     

Preparation of Cellulose Nanocrystals Using an Ionic Liquid

In this paper cellulose nanocrystals were prepared by treating microcrystalline cellulose with 1-butyl-3-methylimidazolium hydrogen sulphate ionic liquid. Cellulose nanocrystals, after separation from ionic liquid, were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR), Field emission scanning electron microscopy (FESEM) Transmission Electron Microscope (TEM) and Thermogravimetric analysis. XRD results showed no changes in type of cellulose after the treatment with ionic liquid, however, high crystallinity index was observed in the ionic liquid treated sample. Cellulose nanocrystals, having length around 50–300 nm and diameter around 14–22 nm were observed in the ionic liquid treated sample under FESEM and TEM, and similar patterns of peaks as that of microcrystalline cellulose were observed for cellulose nanocrystals in the FTIR spectra. The thermal stability of the cellulose nanocrystals was measured low as compare to microcrystalline cellulose.     

Modification of Thermo-Mechanical Properties of Recycled PET by Vinyl Acetate (VAc) Monomer Grafting Using Gamma Irradiation

Vinyl acetate (VAc) monomer of different percentage was grafted onto the recycled polyethylene terephthalate (r-PET) films using gamma irradiation. The properties of these modified films were characterized by Fourier transform infrared spectroscopy (FTIR), mechanical properties testing (Tensile strength, Elongation at break), dynamic mechanical analysis (DMA) and thermo-gravimetric analysis (TGA). The Tensile Strength (TS) of the modified PET film increased by 132.25?% to the highest value of 50.12 MPa at 15% VAc monomer concentration at 3 kGy gamma dose, while the elongation at break (EB) decreased by 31.83?%. FTIR was used to investigate the molecular interaction of the modified films. TGA revealed that curve of the modified PET film shifted toward higher temperature region by 95?°C, which is very close to that of PET film made from virgin flakes. The results indicate that modified PET films of better mechanical and thermal properties were successfully prepared using VAc monomer grafting by gamma irradiation technique.     

Preparation of Cationic/Anionic Chitin Nanofiber Composite Materials

In this study, we investigated the preparation of cationic/anionic chitin nanofiber (CNF) composite materials by electrostatic interaction. An aqueous dispersion of amidinium CNF was prepared by a top-down approach, and a maleylated CNF film was obtained by a bottom-up approach from a chitin ion gel in an ionic liquid with subsequent maleylation on the CNFs. The resulting film was dispersed in ammonia (aq), which was then mixed with the aqueous cationic CNF dispersion to give the composite film. The composition of the two CNFs was evaluated by scanning electron microscopy and X-ray diffraction measurements. Tensile testing results indicated that the mechanical properties of the composites were enhanced with increasing degrees of substitution of the cationic and anionic groups on CNFs, and also when the molar ratio of these groups approached 1:1. The dissociation of the two kinds of CNFs by alkaline treatment of the composite film was achieved, suggesting the presence of an electrostatic interaction among the interactions between them.     

Optimal Design of Ozone Bleaching Parameters to Approach Cellulose Nanofibers Extraction from Sugarcane Bagasse Fibers

Cellulose nanofibers (CNFs) were isolated from sugarcane bagasse (SCB) through the combination of bio-refinery, sulfur-free, and totally chlorine free (TCF) chemo-mechanical pretreatments, with a focus on the optimal design of ozone bleaching parameters based on a response surface methodology (RSM). For this purpose, the most effective parameters in ozone bleaching (temperature, time, and pulp consistency) were set between 40 and 85 °C, 60 and 360 min, and 1–5 wt%, respectively. High-performance liquid chromatography (HPLC), Fourier transform infrared spectroscopy (FTIR), Kappa number, and scanning electron microscopy (SEM) were used to chemically and morphologically characterize the SCB fibers. The size distribution and morphology of CNFs were also evaluated by dynamic light scattering (DLS) and transmission electron microscopy (TEM). HPLC analysis revealed that percentage of cellulose increased from 41.5 to 91.39% after chemical pretreatments. FTIR and Kappa number analyses also confirmed the successful isolation of cellulose fibers from the SCB fibers after chemical pretreatments. Furthermore, DLS results showed that the hydrodynamic diameter of the isolated cellulose fibers reduced to 268 nm by dint of ultrasonication. Additionally, TEM images confirmed the isolation of CNFs: the average diameter of cellulose fibers decreased to about 28 nm after mechanical steps and the yield of fibrillation was found to be around 99%. According to the obtained results, the applied chemo-mechanical treatment appears to be promising for green and facile isolation of CNFs.     

Cellulose Fiber/Bentonite Clay/Biodegradable Thermoplastic Composites

Adding cellulose fiber reinforcement can improve mechanical properties of biodegradable plastics, but fiber must be well dispersed to achieve any benefit. The approach to dispersing fiber in this study was to use aqueous gels of sodium bentonite clay. These clay-fiber gels were combined with powdered compostable thermoplastics and calcium carbonate filler. The composite was dried, twin-screw extruded, and injection molded to make thin parts for tensile testing. An experimental design was used to determine the effect of fiber concentration, fiber length, and clay concentration. Polybutylene adipate/terephthalate copolymer (PBAT) and 70/30 polylactic acid (PLA)/PBAT blend were the biodegradable plastics studied. The composite strength decreased compared to the thermoplastics (13 vs. 19 MPa for PBAT, 27 vs. 38 MPa for the PLA/PBAT blend). The composite elongation to break decreased compared to the thermoplastics (170% vs. 831% for PBAT, 4.9% vs. 8.7% for the PLA/PBAT blend). The modulus increased for the composites compared to the thermoplastic standards (149 vs. 61 MPa for PBAT, 1328 vs. 965 MPa for the PLA/PBAT blend). All composite samples had good water resistance.     

TEMPO-Mediated Oxidation of Hemp Bast Holocellulose to Prepare Cellulose Nanofibrils Dispersed in Water

Hemp bast holocellulose fiber (Cannabis sativa L. Subsp. Sativa) was oxidized by TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical)-mediated oxidation at various NaClO addition levels in water at pH 10. When carboxylate contents of the oxidized products were 1.5–1.7 mmol/g, TEMPO-oxidized cellulose nanofibrils almost completely dispersed at the individual nanofibril were obtained by mechanical disintegration of the TEMPO-oxidized hemp bast holocelluloses in water, where the nanofibrillation yields were 98–100 %. The sugar composition analysis revealed that most of hemicelluloses originally present in the hemp bast holocellulose were degraded and removed from the solid oxidized products, providing almost pure TEMPO-oxidized celluloses. X-ray diffraction patterns of all TEMPO-oxidized hemp bast holocelluloses had the same cellulose I crystal structure and similar crystallinity indices and crystal widths, indicating that carboxylate groups formed by the oxidation were selectively present on the crystalline cellulose microfibril surfaces in the holocellulose. However, the weight recovery ratios and viscosity-average degrees of polymerization of the TEMPO-oxidized hemp bast holocelluloses decreased to 69–59 % and 470–380, respectively, when their carboxylate contents increased to 1.5–1.7 mmol/g by the TEMPO-mediated oxidation. Atomic force microscopy height images showed that the nanofibril widths were 2.7–2.9 nm, and the average nanofibril lengths decreased from 590 to 400 nm as the NaClO addition level was increased from 7.5 to 12.5 mmol/g in the TEMPO-mediated oxidation.     

The Effects of Additives on the Biodegradation of Polycaprolactone Composites

Because environmental pollution caused by plastic waste is a major problem investigations concerning biodegradable packaging are important and required. In this study, the biodegradation of PCL composite films with organic (glycerol monooleate and oleic acid) and inorganic additives (organo nano clay) was investigated to understand which additive and the amount of additive was more effective for biodegradation. The relationship between the degree of crystallinity and the effect of additives on the biodegradability of polycaprolactone (PCL) was examined. PCL composite films were prepared using organo nano clay (0.1–0.4–1–3 wt%) and oleic acid (1–3–5 wt%) or GMO (1–3–5 wt%). The 35 films prepared with PCL (P), clay (C), oleic acid (O), or glycerol monooleate (G) are coded as P_C#wt%_O (or G)#wt%. The composite films, P_C0.4_O5 contains 0.4 wt% clay and 5 wt% oleic acid and the P_C3_G1 contains 3 wt% clay and 1 wt% glycerol monooleate. The biodegradation of PCL films in simulated soil was studied for 36 months. The films were periodically removed from the simulated soil and film thicknesses, weight losses, visual changes, crystal structures, and a functional group analyses were performed. PCL composite films are separated into three groups, depending on degradation time, (1) films that degraded before 8 months (fast degradation), (2) films that degraded around 24 months (similar to neat PCL), and (3) films that take longer to degrade (slow degradation). The films in the first group are PCL films with 1 and 3 wt% clay additive and they begin to biodegrade at the 5th month. However, a composite film of PCL with only 0.4 wt% clay and 5 wt% GMO addition has the shortest degradation time and degraded in 5 months. The films in the last group are; P_G3, P_G5, P_C0.1, P_C0.1_O1, and P_C0.1_O5 and they took around 30 months for biodegradation. It was observed that increasing the organo nanoclay additive increases the biodegradability by disrupting the crystal structure and causing a defective crystal formation. The addition of GMO with organo nano clay also accelerates biodegradation. The addition of organo nano clay in an amount as small as 0.1 wt% acts as the nucleating agent, increases the degree of crystallinity of the PCL composites, and slows the biodegradation period by increasing the time.     

Application of Cellulose Microfibrils in Polymer Nanocomposites

Cellulose microfibrils obtained by the acid hydrolysis of cellulose fibers were added at low concentrations (2–10% w/w) to polymer gels and films as reinforcing agents. Significant changes in mechanical properties, especially maximum load and tensile strength, were obtained for fibrils derived from several cellulosic sources, including cotton, softwood, and bacterial cellulose. For extruded starch plastics, the addition of cotton-derived microfibrils at 10.3% (w/w) concentration increased Young’s modulus by 5-fold relative to a control sample with no cellulose reinforcement. Preliminary data suggests that shear alignment significantly improves tensile strength. Addition of microfibrils does not always change mechanical properties in a predictable direction. Whereas tensile strength and modulus were shown to increase during addition of microfibrils to an extruded starch thermoplastic and a cast latex film, these parameters decreased when microfibrils were added to a starch–pectin blend, implying that complex interactions are involved in the application of these reinforcing agents.