Growth of α-Al2O3 Crystals by Na2O Evaporation

A technique for growing α-Al₂O₃ crystals is described in which Na₂O·11Al₂O₃ is dissolved in a liquid of composition Na₂O·4TiO₂·3Al₂O₃. Alpha Al₂O₃ is precipitated as Na₂O evaporates from the system; Na₂O·11Al₂O₃ serves as a source of Al₂O₃, and Na₂O in the liquid. The content of solids in the mixture is always such that it does not melt completely. The size of the α-Al₂O₃ crystals grown is related to the Na₂O content of the composition. Crystals as large as 4000 by 3000 μm in the α-axis direction and 500 μm in the c -axis direction have been grown.     

Phase Formation in the System Na2O · Al2O3-CaO · A12O3-Al2O3 at 1200°C in Air

Phase relations in the system Na₂O_· Al₂O₃-CaO· Al₂O₃-Al₂O₃ at 1200°C in air were determined using the quenching method and high-temperature X-ray diffraction. The compound 2Na₂O · 3CaO · 5Al₂O₃, known from the literature, was reformulated as Na₂O · CaO · 2Al₂O₃. A new compound with the probable composition Na₂O · 3CaO · 8Al₂O₃ was found. Cell parameters of both compounds were determined. The compound Na₂O · CaO-2Al₂O₃ is tetragonal with a = 1.04348(24) and c = 0.72539(31) nm; it forms solid solutions with Na₂O · Al₂O₃ up to 38 mol% Na₂O at 1200°C. The compound Na₂O · 3CaO · 8Al₂O₃ is hexagonal with) a = 0.98436(4) and c = 0.69415(4) nm. The compound CaO · 6Al₂O₃ is not initially formed from oxide components at 1200°C but behaves as an equilibrium phase when it is formed separately at higher temperatures. The very slow transformation kinetics between β and β "-Al₂O₃ make it very difficult to determine equilibrium phase relations in the high-Al₂O₃ part of the diagram. Conclusions as to lifetime processes in high-pressure sodium discharge lamps can be drawn from the phase diagram.     

Spectroscopic Properties of Er3+-Doped Na2O–La2O3–Al2O3–SiO2 Glasses

Er³⁺-doped sodium lanthanum aluminosilicate glasses with compositions of (90− x )(0.7SiO₂·0.3Al₂O₃)· x Na₂O·8.2La₂O₃· 0.6Er₂O₃·0.2Yb₂O₃·1Sb₂O₃ (in mol%) ( x = 12, 20, 24, 40, 60 mol%) were prepared and their spectroscopic properties were investigated. Judd–Ofelt analysis was used to calculate spectroscopic properties of all glasses. The Judd–Ofelt intensity parameter Ω _t ( t = 2, 4, 6) decreases with increasing Na₂O. Ω₂ decreases rapidly with increasing Na₂O while Ω₄ and Ω₆ decrease slowly. Both the fluorescent lifetime and the radiative transition rate increase with increasing Na₂O. Fluorescence spectra of the ⁴ I _13/2 to ⁴ I _15/2 transition have been measured and the change with Na₂O content is discussed. It is found that the full width at half-maximum decreases with increasing Na₂O.     

Glass-Forming Ability and Crystallization Tendency Evaluated by the DTA Method in the Na2O–B2O3–Al2O3 System

In order to evaluate the crystallization tendency of glasses, the ratio of the crystallization temperature to the liquidus temperature ( T _c/ T _L) was obtained by DTA measurement for the Na₂O–B₂O₃ and Na₂O–B₂O₃–Al₂O₃ systems. The critical cooling rate for glass formation ( Q *) was also measured. The measurements were performed in the composition range of (100 − x )Na₂O–( x )B₂O₃, ( x = 25–35 and 60–100 mol%), and (100 − y )0.5Na₂O·0.5B₂O₃−( y )Al₂O₃, ( y = 6–34 mol%). The relationship between T _c/ T _L and Q * was discussed. A linear relationship between T _c/ T _L and log Q * for these systems was found. Furthermore, the relationship between T _c/ T _L and Q * was verified by computer simulation based on the crystallization kinetics of glass or supercooled liquid.     

Structure of Glasses and Melts in the Na2O·GeO2·B2O3 System

Density and viscosity results are presented for ternary Na₂O·GeO₂·B₂O₃ melts (∼600° to 1300°C) and glasses containing as much as 35 mole % Na₂O. Synthetic partial molar volume models indicate a fairly broad stability region for BO₄ tetrahedra in the B₂O₃-rich melts. Similar models for GeO₂-rich melts reveal a more limited stability region for GeO₆ octahedra. The expansion coefficient contours and viscosity isotherms confirm the volume-based conclusions for the liquid state. The high-temperature volume models were used to develop glass volume models that agree to within several percent of experiment. It has been concluded that the melts and glasses possess similar structures. The relatively greater compositional stability of GeO₆ octahedra in the presence of B₂O₃ (compared to Al₂O₃) can be related to the smaller average number of oxygens around boron (III), at a fixed O/Ge ratio, compared to aluminum (III). Evidence is presented for a slight decrease of the thermal stability of GeO₆ octahedra in the GeO₂-rich melts above about 1000°C.     

Reducing the Sintering Temperature for MgO–Al2O3Mixtures by Addition of Cryolite (Na3AlF6)

The preparation of near stoichiometric spinel and alumina-rich spinel composites from Al₂O₃and MgO powders with the addition of Na₃AlF₆up to 4 wt% in the temperature range 700°–1600°C was studied; 98 wt% spinel containing 72 wt% Al₂O₃can be produced from the mixture of 72 wt% (50 at.%) Al₂O₃+ 28 wt% (50 at.%) MgO powders with the addition of 1 wt% Na₃AlF₆fired at 1300°C for 1 h. Spinels containing 81–85 wt% Al₂O₃can be produced from either the mixture of 90 wt% (78 at.%) Al₂O₃+ 10 wt% (22 at.%) MgO or the mixture of 95 wt% (88 at.%) Al₂O₃+ 5 wt% (12 at.%) MgO powders with the addition of 4 wt% Na₃AlF₆in the temperature range 1300°–1600°C by using a torch-flame firing for 3 min, followed by quenching in water, while the same system under slow cooling in a furnace results in spinel containing 74–76 wt% Al₂O₃. Microscopic studies indicate that the alumina-rich spinel composites consist of a continuous majority spinel phase and an isolated minority corundum phase, regardless of slow cooling in a furnace or quenching in water.     

Phase Diagram of a Portion of the System Na3AlF6-AlF3-Al2O3.

The system Na₃AlF₆-AlF₃-Al₂O₃ was investigated by a combination of quenching, optical microscopy, and X-ray powder diffraction techniques in order to define liquidus temperatures, univariant lines, and invariant points. Phase fields for the primary crystallization of cryolite, chiolite, aluminum fluoride, α-alumina, and η-alumina were located. A ternary peritectic point contained 28.3% AlF₃-4.4% Al₂O₃-67.3% Na₃AlF₆ at 723°C. A eutectic point of composition 37.3% AlF₃-3.2% Al₂O₃-59.5% Na₃AlF₆ occurs at 684°C.     

Ionically Conducting Composite Membranes from the Li2O–Al2O3–TiO2–P2O5 Glass–Ceramic

This paper reports processing of lithium ion-conducting, composite membranes comprised of 14Li₂O·9Al₂O₃·38 TiO₂·39P₂O₅ glass–ceramic and polyethylene. The processing involved tape casting of 14Li₂O·9Al₂O₃·38TiO₂·39P₂O₅ glass powder with organic additives into tapes, subjecting the green tape to binder burnout and thermal soaking in the temperature range of 950°–1100°C, and finally infiltrating the porous tape with polyethylene solution. The ionic conductivity and microstructure of 150–350 μm thick membranes were characterized and are discussed in this paper. The crystallites of the glass–ceramic show liquid-like conductivity at ambient temperature, whereas the grain boundary conductivity is lower by a factor of five. The lower grain boundary conductivity is explained on the basis of crystallographic mismatch and the existence of AlPO₄ at the grain boundary. The polyethylene infiltration in the porous membrane improved mechanical resilience with a minor adverse effect on conductivity.     

Mineralizing Effect of Li2B4O7 and Na2B4O7 on Magnesium Aluminate Spinel Formation

Lithium borate (Li₂B₄O₇) and sodium borate (Na₂B₄O₇) mineralize spinel formation from stoichiometric MgO and Al₂O₃ between 1000° and 1100°C. Mineralization with both compounds is shown to be mediated by B-containing liquids which form glass on cooling. However, the liquid compositions depend on the type of mineralizer and temperature, suggesting that templated grain growth or dissolution–precipitation mechanisms are operating, one dominating over the other under certain conditions. Na₂B₄O₇-mineralized compositions show predominantly templated grain growth at 1000°C, which changes to dissolution–precipitation at 1100°C, whereas Li₂B₄O₇-mineralized compositions show dissolution–precipitation from 1000°C. Li₂B₄O₇ is a stronger mineralizer as spinel formation is complete with 3 wt% Li₂B₄O₇ at 1000°C and with ≥1.5 wt% addition at 1100°C, whereas Na₂B₄O₇-mineralized compositions are found to retain some unreacted corundum even at 1100°C.     

Studies in Germanium Oxide Systems: II, Phase Equilibria in the System Na2O—GeO2

Phase equilibrium relations in the system Na₂O-GeO₂ have been determined using standard quenching techniques supplemented by differential thermal analysis. Two congruently melting compounds, Na₂O·GeO₂ and 2Na₂O·9GeO₂, exist; the melting points are 1103°± 15°C and 1073°± 3°C, respectively. The eutectic temperature between GeO₂ and 2Na₂O·9GeO₂ is 950°±f 10°C at 94.5 wt GeO₂. The eutectic temperature between 2Na₂O · 9GeO₂ and Na₂O·GeO₂ is 790° f 10°C at about 75 wt% GeO₂. Both the refractive index and the density of glasses in the system Na₂O-GeO₂ exhibit maximum values at about 16 to 18 mole % Na₂O. The Ge-O-Ge absorption band at 890 cm⁻¹ shifts toward lower wave numbers with the addition of Na₂O.     

Growth of β-Alumina (Na2O · 11Al2O3) Single Crystals by the Flux Method

The crystal-growth process and growth conditions of β-alumina (Na₂O · Al₂O₃) were investigated using the Na₂B₄O₇-Na₃AlF₆ flux method. β-Alumina (electric fusion brick) was used as both nutrient and seed. Weight loss of the flux varied widely for various runs: ≅ 10 wt% of flux evaporated at 100 h, ≅ 17 wt% at 150 h, and 43 wt% at 600 h. When β-alumina crystal was grown, only 20 wt% Na₂B₄O₇ was added to the Na₃AlF₆ flux. The linear growth rates of the β-alumina single crystal grown by an Na₃AlF₆-20 wt% Na₂B₄O₇ flux method at 1040°C and Δ t = 18°C were ≅ 1.0 × 10⁻³ mm/h ( a face) and ≅0.3 × 10⁻³ mm/h ( c face). The β-alumina single crystals grown were bounded by only c [001] and a [100] and were colorless and transparent.     

Prominent Nanocrystallization of 25K2O·25Nb2O5·50GeO2 Glass

Some K₂O-Nb₂O₅-GeO₂ glasses are prepared, and their crystallization behaviors are examined. 25K₂O·25Nb₂O₅·50GeO₂ glass with the glass transition temperature T _g= 622°3C and crystallization onset temperature T _x= 668°3C shows a prominent nanocrystallization. The crystalline phase is K_3,8Nb₅Ge₃O_20,4 with an orthorhombic structure. The sizes of crystals in the crystallized glasses heat-treated at 630° and 720°3C for 1 h are °10 and 20–30 nm, respectively, and the crystallized glasses obtained by heat treatments at 620°-850°3C for 1 h maintain good transparency. The density of crystallized glasses increases gradually with increasing heat-treatment temperature, and the volume fraction of crystals in the sample heat-treated at 630°3C for 1 h is estimated to be ∼35%. The usual Vickers hardness and Martens hardness (estimated by nanoindentation) of 25K₂O·25Nb₂O₅·50GeO₂ glass change steeply by heat treatment at T _g, i.e., at around 35% volume fraction of nanocrystals. The present study demonstrates that the composite of nanocrystals and the glassy phase has a strong resistance against deformation during Vickers indenter loading in crystallized glasses.     

The Al2O3-Nd2O3 Phase Diagram

A tentative phase diagram for the system Al₂0₃-Nd₂O₃ is presented. Three compounds were obtained: a β -A1₂O₃-type compound, the perovskite NdAlO₃, and Nd₄Al₂O₉. The perovskite melts congruently (mp 2090°C), and the two other compounds exhibit incongruent melting behavior: β -Nd/Al₂O₃, mp 1900°C; Nd₄Al₂O₉, mp 1905°C. Two eutectics exist with the following compositions and melting points: 80 mol% Al₂O₃, 1750°C; 23 mol% Al₂O₃,1800°C. Nd₄Al₂O9 decomposes in the solid state at 1780°C.     

Phase Equilibria in the System Na2O – Nb2O5

Phase equilibria data, obtained both by differential thermal analysis and by quenching, are presented for the system Na₂O-Nb₂O₅. Five compounds corresponding to the formulas 3Na₂O.1Nb₂0₆, lNa₂O. 1Nb₂O₅, lNa₂O 4Nb₂O₆, lNa_zO.7Nb₂O₅, and lNa₂O. 10Nb₂O₆ have been found. The compound 3Na_z0.lNb₂O₅ melts congruently at 992°C. The compounds 1Na₂O. 4Nb₂O₆, lNa₂O.7Nb₂O, and 1Na₂O. 1Onb₂O₅ melt incongruently at 1265°, 1275°, and 1290°C., respectively. The well-known perovskite structure phase NaNbO₃ was found to melt congruently at 1412°C. The transition temperatures in NaNbO₅ were checked by thermal analysis and only the major structural changes at 368° and 640°C. could be detected. A new disordered form of NaNbO₃ could be preserved to room temperature by very rapid quenching.     

Dependence of Crystallization Behavior of Sodium Diborate (Na2O·2B2O3) on Its Glass Structure and the Characteristics of Phase Transformation

The crystallization and phase transformation of glassy Na₂O·2B₂O₃ have been studied by X-ray diffraction, infrared spectroscopy, thermal analysis, and density measurement. By employing proper thermal treatment methods, three metastable and two relatively stable polymorphs of Na₂O·2B₂O₃ are obtained, as well as two other compounds, Na₂O·B₂O₃ and 2Na₂O·5B₂O₃. The possible structural groups of these phases are deduced, which are found to be similar to that existing in the glass. Current glass models which imply the existence of structural "granularity" satisfactorily describe the crystallization behavior. The phase transformation is observed to depend not only on temperature, but also on the density of the phase.     

Crystallization of Beta NaFeO2 from a Glass Along the Na2SiO3-Fe2O3 Join

Fine-particle beta sodium ferrite (β-NaFeO₂), rather than α-Fe₂O₃, may be responsible for superparamagnetic behavior in a glass of composition (in mole fractions) 0.37Na₂O-0.26Fe₂O₃-0.37SiO₂. The 700°C isothermal section of the phase diagram of the Na₂O-Fe₂O₃-SiO₂ system is given, showing a three-phase field bounded by Na₂SiO₃-NaFeO₂-Fe₂O₃; there is no evidence for the existence (at 700°C) of compounds of molar composition 6Na₂O-4Fe₂O₃-5SiO₂ or 2Na₂O-Fe₂O₃-SiO₂. The Moessbauer spectrum of β-NaFeO₂ has an internal magnetic field of 487 kOe at room temperature.     

Viscosity of Molten Na2O─B2O3 Slags

The viscosity of sodium borate slags at high Na₂O concentrations (37.3 to 49.4 mol%) and high temperatures (1000° to 1300°C) follows an Arrhenius-type relationship. This relationship was also observed for sodium borate slags (mass% Na₂O/mass% B₂O₃= 0.86) containing CaO and CaF₂ for the same temperature range. There has been a reduction in viscosity of the sodium borate slags (mass% Na₂O₃mass% B₂O = 0.53 to 0.86) with increase in Na₂O concentration. On adding CaO (10 to 50 mass%) to the sodium borate slag (mass% Na₂O/mass% B₂O₃= 0.86), the viscosity increased considerably, while an addition of CaF₂ (S to 15 mass%) to the slag (30.9 mass% Na₂O₃ 35.8 mass% B₂O₃, 33.3 mass% CaO) decreased the viscosity. The average activation energies of Na₂O─B₂O₃, Na₂O─B₂O₃─CaO₃ and Na₂O─B₂O₃─CaO─CaF₂ slag systems have been estimated as 14.6, 124.7, and 41.4 kJ/mol, respectively, for the given composition ranges and 1000° to 1300°C temperature range.     

Mechanical Damping Spectrum for Mixed-Alkali R2 O·Al2 O3·6SiO2 Glasses

The internal friction of R₂O·Al₂O₃·6SiO₂ glasses was measured from-180° to 700°C at 0.4 Hz. Glasses containing Li₂O or Na₂O exhibited only the one internal friction peak characteristic of the stress-induced movement of the alkali ions. Substitution of a second alkali resulted in two significant changes in the internal friction: (1) a rapid reduction in the magnitude of the original alkali peak and (2) the appearance of a new internal friction peak whose magnitude was especially sensitive to the concentration of the second alkali. Each combination of two alkali ions resulted in a new peak, with peaks being observed for the combinations Li-Na, Na-K, and Li-K. A mechanical damping spectrum is predicted for aluminosilicate glasses containing more than two alkali ions.     

Internal Friction of Proton-Exchanged Li2O·Al2O3·2SiO2 Glass

Protons were introduced into the surface of an Li₂O·Al₂O₃·2SiO₂ glass fiber (0.5 mm in diameter) by ion exchange in NH₄HSO₄ at 366°C for 21 h. Infrared absorption measurements established that the protons were associated with bridging oxygen ions. After ion exchange, the magnitude of the alkali internal friction peak decreased and a new peak appeared at ∼220°C. This new peak is attributed to the interaction of alkali and hydrogen ions, independent of the presence of nonbridging oxygen ions.     

Formation and Transformation of δ-Ta2O5 Solid Solution in the System Ta2O5-Al2O3

In the system Ta₂O₃-Al₂O₅ solid solutions of metastable δ-Ta₂O₅ (hexagonal) are formed up to 50 mol% Al₂O₃ from amorphous materials prepared by the simultaneous hydrolysis of tantalum and aluminum alkoxides. The values of the lattice parameters decrease linearly with increasing Al₂O₃, content. The to β-Ta₂O₅ (orthorhombic, low-temperature form) transformation occurs at ∼950°C. The solid solution containing 50 mol% Al₂O₃ transforms at 1040° to 1100°C to orthorhombic TaAlO₄. Orthorhombic TaAlO₄ contains octahedral TaO₆ groups in the structure.