Ferroelectric and Piezoelectric Properties of Fine-Grained Na0.5K0.5NbO3 Lead-Free Piezoelectric Ceramics Prepared by Spark Plasma Sintering

Lead-free piezoelectric ceramics have received attention because of increasing interest in environmental protection. Niobate ceramics such as NaNbO₃ and KNbO₃ have been studied as promising Pb-free piezoelectric ceramics, but their sintering densification is fairly difficult. In the present study, highly dense Na_0.5K_0.5NbO₃ ceramics were prepared using spark plasma sintering (SPS). Although the SPS temperature was as low as 920°C, the density of the Na_0.5K_0.5NbO₃ solid solution ceramics was raised to 4.47 g/cm³ (>99% of the theoretical density). After post-annealing in air, reasonably good ferroelectric and piezoelectric properties were obtained in the Na_0.5K_0.5NbO₃ ceramics with submicron grains. The crystal phase of the Na_0.5K_0.5NbO₃ has an orthorhombic structure. The Curie temperature is 395°C and the piezoelectric parameter ( d ₃₃) of the Na_0.5K_0.5NbO₃ ceramics reached 148 pC/N.     

Reinvestigation of the System Na3AlF6-Li3AlF6

A partial phase diagram for the system Na₃AlF₆-Li₃AlF₆ was constructed from DTA and X-ray diffraction measurements. A region of solid solution extends from Na₃AlF₆ to the limiting composition Na₂LiAlF₆. At compositions between Na_1.5Li_1.5AlF₆ and NaLi₂AlF₆ a cubic phase resembling the mineral cryolithionite is stable over a narrow range of temperatures, which shifts progressively to higher temperatures with increasing lithium content. A single phase can be quenched from samples annealed within this range except near the ideal cryolithionite composition (Na_1.5Li_1.5AlF₆) where the upper temperature limit is too low to permit recombination of two solid phases to cryolithionite even with prolonged annealing. Cryolithionite precipitated from aqueous solution, a sample of the mineral, and the solid solutions containing from 53 to 65 mole % Li₃AlF₆ have identical powder patterns except for differences of lattice constants. Solid solubility of Na₃AlF₆ in Li₃AlF₆ reaches 30 mole % at the eutectic temperature.     

Effect of BiScO3 and LiNbO3 on the Piezoelectric Properties of (Na0.5K0.5)NbO3 Ceramics

Lead-free potassium sodium niobate-based piezoelectric ceramics (1− y )(Na_{0.5−0.5 x} K_{0.5−0.5 x} Li _x )NbO₃− y BiScO₃ (  y =0.01, x= 0–0.06) have been prepared by an ordinary sintering process. The XRD analysis showed that the structure changes from orthorhombic to tetragonal with the increase of x (at y =0.01, abbreviated as KNNBSL100 x ). At room temperature, the polymorphic phase transition from the orthorhombic to the tetragonal phase was identified at approximately 0.02≤ x ≤0.04. The piezoelectric and ferroelectric properties were significantly enhanced. The temperature dependences of the relative permittivity revealed that the Curie temperature was increased with the addition of LiNbO₃. These solid solution ceramics are promising as potential lead-free candidate materials.     

Microstructure and Electrical Properties of MnO-Doped (Na0.5Bi0.5)0.92Ba0.08TiO3 Lead-Free Piezoceramics

Microstructure and electrical properties of manganese oxide (MnO)-doped (Na_0.5Bi_0.5)_0.92Ba_0.08TiO₃ (NBBT) piezoceramics were investigated in this work. X-ray diffraction analysis shows that the suitable substitution of Mn ion into the B site induces the lattice distortion of perovskite NBBT: the solution limit is at 0.3 wt% MnO. Besides, it is observed that the sintering properties can be improved by adding a small amount of MnO, thus increasing the grain size and the relative density. Further, the temperature dependence of the dielectric permittivity of NBBT ceramics indicates that the MnO addition reconstructs the disorder array destroyed by joining BaTiO₃ in the Na_0.5Bi_0.5TiO₃ system due to the sizable radius of the B-site cations. Combining these effects of MnO addition, the optimal electrical properties were acquired for NBBT ceramic with addition of 0.30 wt% MnO. The excellent electrical properties of MnO-doped NBBT ceramics indicate its promising application in large displacement actuators.     

Low-Temperature Sintering and Piezoelectric Properties of CuO-Added 0.95(Na0.5K0.5)NbO3–0.05BaTiO3 Ceramics

The sintering temperature of 0.95(Na_0.5K_0.5)NbO₃–0.05BaTiO₃ (NKN–BT) ceramics needs to be decreased below 1000°C to prevent Na₂O evaporation, which can cause difficulties in poling and may eventually degrade their piezoelectric properties. NKN–BT ceramics containing CuO were well sintered at 950°C with grain growth. Poling was easy for all specimens. Densification and grain growth were explained by the formation of a liquid phase. The addition of CuO improved the piezoelectric properties by increasing the grain size and density. High piezoelectric properties of d ₃₃=230 pC/N, k _p=37%, and ɛ₃^T/ɛ₀=1150 were obtained from the specimen containing 1.0 mol% of CuO synthesized by the conventional solid-state method.     

BiScO3 Doped (Na0.5K0.5)NbO3 Lead-Free Piezoelectric Ceramics

Lead-free potassium sodium niobate-based piezoelectric ceramics (1− x )(Na_0.5K_0.5)NbO₃– x BiScO₃ (KNN–BS) ( x =0∼0.05) have been prepared by an ordinary sintering process. Single perovskite phase of KNN–BS exhibits an orthorhombic symmetry at x <0.015 and pseudocubic symmetry at x >0.02, separating by a MPB at 0.015≤ x ≤0.02. Piezoelectric and ferroelectric properties are significantly enhanced in the MPB, which are as follows: piezoelectric constant d ₃₃=203 pC/N, planar coupling coefficient k _p=0.36, remnant polarization P _r=24.4 μC/cm². These solid solution ceramics look promising as a potential lead-free candidate materials.     

Sintering and Electrical Properties of Lead-Free Na0.5K0.5NbO3 Piezoelectric Ceramics

Lead-free Na_0.5K_0.5NbO₃ (NKN) piezoelectric ceramics were fairly well densified at a relatively low temperature under atmospheric conditions. A relative density of 96%–99% can be achieved by either using high-energy attrition milling or adding 1 mol% oxide additives. It is suggested that ultra-fine starting powders by active milling or oxygen vacancies and even liquid phases from B-site oxide additives mainly lead to improved sintering. Not only were dielectric properties influenced by oxide additives, such as the Curie temperature ( T _c) and dielectric loss ( D ), but also the ferroelectricity was modified. A relatively large remanent polarization was produced, ranging from 16 μC/cm² for pure NKN to 23 μC/cm² for ZnO-added NKN samples. The following dielectric and piezoelectric properties were obtained: relative permittivity ɛ ^T ₃₃/ɛ ₀ =570–650, planar mode electromechanical coupling factor, k _p=32%–44%, and piezoelectric strain constant, d ₃₃=92–117 pC/N.     

Microstructure and Piezoelectric Properties of (1−x)(Na0.5K0.5)NbO3–xLiNbO3 Ceramics

(1− x )(Na_0.5K_0.5)NbO₃– x LiNbO₃ [(1− x )NKN– x LN] ceramics were produced by the conventional solid-state sintering method, and their microstructure and piezoelectric properties were investigated. The formation of the liquid phase and K₆Li₄Nb₁₀O₃₀ second phase that were observed in the (1− x )NKN– x LN ceramics was explained by the evaporation of Na₂O during the sintering. A morphotropic phase boundary (MPB) was observed in the specimens with 0.05< x <0.08. Promising piezoelectric properties were obtained for the specimens with x =0.07. Therefore, the piezoelectric properties of this 0.93NKN–0.07LN ceramic were further investigated and were found to be influenced by their relative density and grain size. In particular, grain size considerably affected the d ₃₃ value. Two-step sintering was conducted at different temperatures to increase the grain size. Piezoelectric properties of d ₃₃=240 (pC/N) and k _p=0.35 were obtained for the 0.93NKN–0.07LN ceramics sintered at 1030°C and subsequently annealed at 1050°C.     

Dielectric Behavior of Na0.5Bi0.5TiO3-Based Composites Incorporating Silver Particles

The dielectric properties of Na_0.5Bi_0.5TiO₃ (NBT) -based composites incorporating silver particles prepared by sintering at a low temperature of ∼900°C are reported. The dielectric constant increases with the amount of metal silver particles in the measured frequency range (150 Hz to 1 MHz), and could be enhanced up to ∼20 times higher than that of pure NBT ceramics, which was ascribed to the effective electric fields developed between the dispersed particles in the matrix and the percolation effect. Further investigation revealed that the dielectric constant of the composites has weak frequency and temperature dependence (−50°C to +50°C).     

Phase Transitional Behavior and Piezoelectric Properties of Lead-Free (Na0.5K0.5)NbO3–(Bi0.5K0.5)TiO3 Ceramics

(1− x )(Na_0.5K_0.5)NbO₃–(Bi_0.5K_0.5)TiO₃ solid solution ceramics were successfully fabricated, exhibiting a continuous phase transition with changing x at room temperature from orthorhombic, to tetragonal, to cubic, and finally to tetragonal symmetries. A morphotropic phase boundary (MPB) between orthorhombic and tetragonal ferroelectric phases was found at 2–3 mol% (Bi_0.5K_0.5)TiO₃ (BKT), which brings about enhanced piezoelectric and electromechanical properties of piezoelectric constant d ₃₃=192 pC/N and planar electromechanical coupling coefficient k _p=45%. The MPB composition has a Curie temperature of 370°–380°C, comparable with that of the widely used PZT materials. These results demonstrate that this system is a promising lead-free piezoelectric candidate material.     

Compositional Dependence of Piezoelectric Properties in NaxK1−xNbO3 Lead-Free Ceramics Prepared by Spark Plasma Sintering

Lead-free piezoelectric Na _x K_{1− x} NbO₃ ( x =20–80 mol%) ceramics were fabricated using spark plasma sintering at a low temperature (920°C). All the Na _x K_{1− x} NbO₃ ceramics showed a similar orthorhombic phase structure, while the corresponding lattice parameters decreased from the KNbO₃ side to the NaNbO₃ side with increasing Na content. A discontinuous change in lattice parameter close to composition of 60 mol% Na indicated the presence of a transitional area that is similar to the morphotropic phase boundary (MPB) in Na _x K_{1− x} NbO₃ ceramics. The sintered density of the Na _x K_{1− x} NbO₃ ceramics decreased with increasing Na content, from a relative density of 99% for the K-rich side to 92% for the Na-rich side. The piezoelectric constant d ₃₃ and planar mode electromechanical coupling coefficient k _p showed a maximum value of 148 pC/N and 38.9%, respectively, due to the similar MPB effects in the PZT system.     

Fabrication of Na0.5Bi0.5TiO3–BaTiO3-Textured Ceramics Templated by Plate-Like Na0.5Bi0.5TiO3 Particles

Textured 0.94Na_0.5Bi_0.5TiO₃–0.06BaTiO₃ (NBT–6BT) ceramics were fabricated by templated grain growth (TGG) using anisotropically shaped Na_0.5Bi_0.5TiO₃ (NBT) templates. Platelet NBT was synthesized by the topochemical technique, using precursor Na_0.5Bi_4.5Ti₄O₁₅ (NBIT). The NBT particles have an average length of 10–15 μm and a thickness of 1 μm, which are suitable templates for obtaining textured ceramics (especially NBT-based ceramics) by the TGG process. This study revealed that the NBT templates are effective in inducing grain orientation in NBT–6BT ceramics. For NBT–6BT ceramics textured with 5 vol% NBT templates, a Lotgering factor of 0.87 and a d ₃₃ of 299 pC/N are given.     

Dependence of the Microstructure and the Electrical Properties of Lanthanum-Substituted (Na1/2Bi1/2)TiO3 on Cation Vacancies

The sintering and electrical characteristics of La-modified Na_1/2Bi_1/2TiO₃ (NBT) was investigated from a defect structure viewpoint. To reveal the role of cation vacancies, two series of ceramics, with different cation vacancies, were processed to compensate the excess positive charge of lanthanum ions. In a region of complete solid solution, the grain size of NBLT-B {[(Na_0.5Bi_0.5)_{1− x} La _x ]Ti_{1−0.25 x} O₃} was smaller than that of NBLT-A {[(Na_0.5Bi_0.5)_{1−1.5 x} La _x ]TiO₃} and densification was enhanced more effectively in NBLT-B. With the aid of thermoelectric power, electric conductivity, and electrotransport measurements, it was found that different sintering behaviors between NBLT-A and NBLT-B specimens were related to the change in the type of cation vacancies present and that lanthanum ion–cation vacancy pairs played an important role in reducing the grain growth and enhancing the densification process.     

Microstructures and Piezoelectric Properties in the Li2O-Excess 0.95(Na0.5K0.5)NbO3–0.05LiTaO3 Ceramics

As a candidate for lead-free piezoelectric materials, Li₂O-excess 0.95(Na_0.5K_0.5)NbO₃–0.05LiTaO₃ (NKN–5LT) ceramics were developed by a conventional sintering process. The sintering temperature was lowered by adding Li₂O as a sintering aid. Abnormal grain growth in NKN–5LT ceramics was observed with varying Li₂O content. This grain-growth behavior was explained in terms of interface reaction-controlled nucleation and growth. In the 1 mol% Li₂O excess NKN–5LT samples sintered at 1000°C for 4 h in air, the electromechanical coupling factor and the piezoelectric constant of NKN–5LT ceramics were found to reach the highest values of 0.37 and 250 pC/N, respectively.     

Piezoelectric Properties of (1−x)(Na0.5K0.5)NbO3–xAgSbO3 Lead-Free Ceramics

(1− x )(Na_0.5K_0.5)NbO₃– x AgSbO₃ lead-free piezoelectric ceramics were prepared by normal sintering. The effects of the AgSbO₃ on the phase structure and piezoelectric properties of the ceramics were systematically studied. These results show that the AgSbO₃-modified (K_0.50Na_0.50)NbO₃ lead-free piezoelectric ceramics form stable solution with orthorhombic structure, and the Curie temperature and the polymorphic phase transition of the ceramics decreased with increasing AgSbO₃. The result shows that the piezoelectric properties of the ceramics strongly depend on the AgSbO₃. The ceramics with x =0.05 possess optimum properties ( d ₃₃=192 pC/N, k _p=43%, T _c=348°C, T _o−t =145°C, ɛ_r∼632, and tan δ∼3.5%). These results indicate that the ceramic is a promising candidate material for lead-free piezoelectric ceramics.     

Effect of MnO on the Phase Development, Microstructures, and Dielectric Properties of 0.95Na0.5K0.5NbO3–0.05LiTaO3 Ceramics

Lead-free piezoelectric ceramics in the system 0.95Na_0.5K_0.5NbO₃–0.05LiTaO₃ were modified with ≤1 mol% MnO. Maximum densities occurred at a sintering temperature of 1050°C. Characteristic changes in the relative intensity of X-ray diffraction peaks were consistent with Mn ions substituting on the perovskite lattice to produce a change from orthorhombic to a mixture of tetragonal and orthorhombic phases. Grain growth during secondary recrystallization was also affected, leading to increased grain sizes. The dielectric constant increased from ∼600 in unmodified ceramics to ∼1040 in ceramics prepared with 0.5 mol% MnO.     

Phase Equilibria in the System Na2SiO3-Li2SiO3

Phase equilibria were studied for the system Na₂SiO_:rLi₂SiO₃. The 2 end-member metasilicates show limited mutual solid solubility with the (Na_2-χLi_χ)SiO₃ solid solutions being particularly extensive at solidus temperatures (0 x 1.06). Ordering of the latter solid solution occurs at the NaLiSiO_;) composition with a_supercellx= 6a_subcell During cooling of the solid solutions, metastable phase transformations occur; a twinned monoclinic metastable phase, low (Na, Li)₂SiO₃, has been characterized.     

Subsolidus Phase Equilibria in the System Na2O-Bi2O3-TiO2 at 1000°C

Subsolidus phase relations in the system Na₂O-Bi₂O₃-TiO₂ at 1000°C were investigated by solid-state reaction techniques and X-ray diffraction methods. Five ternary compounds were observed in the system: Na_0.5Bi_4.5Ti₄O₁₅; Na_0.5Bi_0.5TiO₃; a cubic pyrochlore solid solution composed of xNa₂O.25Bi₂O₃.(75−;x) TiO₂ where x is 2.5 to 3.75; a new compound Na_0.5Bi_8.5Ti₇O₂₇ indexed with the orthorhombic cell of a = 5.45, b = 5.42, and c = 36.8 Å; and an unidentified phase with the probable composition NaBiTi₆O₁₄.     

Microstructure and Piezoelectric Properties of 0.95(Na0.5K0.5)NbO3–0.05SrTiO3 Ceramics

The 0.95(Na_0.5K_0.5)NbO₃–0.05SrTiO₃ (0.95NKN–0.05ST) ceramics formed in this study had a porous microstructure with small grains and low piezoelectric properties due to their low density. However, when a small amount of Na₂O was intentionally subtracted from the 0.95NKN–0.05ST ceramics, a liquid phase was formed, which led to increased density and grain size. Piezoelectric properties were also improved for the Na₂O-subtracted 0.95NKN–0.05ST ceramics. The increased density and grain size were responsible for the enhancement of the piezoelectric properties. In particular, the 0.95(Na_0.49K_0.5)NbO_2.995–0.05ST ceramics showed high piezoelectric properties of d ₃₃=220, k _p=0.4, Q _m=72, and ɛ₃^T/ɛ_o=1447, thereby demonstrating their promising potential as a candidate material for application to lead-free piezoelectric ceramics.     

Effect of Particle Sizes of Starting Materials on Microstructure Development in Textured Bi0.5(Na0.5K0.5)0.5TiO3

Microstructure development in Bi_0.5(Na_0.5K_0.5)_0.5TiO₃ prepared by a reactive-templated grain growth process was dependent on the sizes of platelike Bi₄Ti₃O₁₂ (BiT) and equiaxed TiO₂ particles used as starting materials. Calcined compacts were composed of large, platelike template grains and small, equiaxed matrix grains, the sizes of which were determined by those of the BiT and TiO₂ particles, respectively. Texture was developed by the growth of template grains at the expense of matrix grains during sintering, and a new mechanism of grain growth was proposed on the basis of microstructure observation. The grain growth rate was determined by the template and matrix grain sizes, and a dense ceramic with extensive texture was obtained using small BiT and TiO₂ particles.