The catalytic activity of FeOx/ZrO2 for the abatement of NO with propene in the presence of O2

FeO_x/ZrO₂ samples, prepared by impregnation with Fe(NO₃)₃, were characterised by means of DRS, XRD, FTIR, redox cycles and volumetric CO adsorption. Volumetric CO adsorption, combined with FTIR, showed that 45% of iron in the sample containing 2.8 Fe atoms nm⁻² was capable of forming iron carbonyls. DRS evidenced Fe₂O₃ on samples with Fe-content≥2.8 atoms nm⁻². The selective catalytic reduction of NO with C₃H₆ in the presence of O₂ was studied with a reactant mixture containing NO=4000 ppm, C₃H₆=4000 ppm, O₂=2%. The dependence on iron-content suggests that only isolated iron, prevailing in dilute FeO_x/ZrO₂, is active for NO reduction, whereas iron on the surface of small oxide particles, prevailing in concentrated FeO_x/ZrO₂, is active for C₃H₆ combustion.     

On the catalytic nature of Mn/sulfated zirconia for selective reduction of NO with methane

In this work, the catalytic nature of Mn loaded sulfated zirconia (SZ) catalysts for the selective catalytic reduction (SCR) of NO with methane was investigated by a combination of reactions and characterizations such as FT-IR spectroscopy, H₂-TPR, UV–vis diffuse reflectance spectroscopy (DRS) and NO-TPD. It was found from the results of reactions and FT-IR spectra that the strong Brønsted and Lewis acid sites in the Mn/SZ catalysts were essential for the SCR of NO with methane. The loading of Mn increased the number of strong Lewis acid sites on the surface of SZ catalyst, which is one reason for its promoting effect. On the other hand, FT-IR spectra, H₂-TPR and UV–vis DRS of the catalysts demonstrated that the presence of the SO₄²⁻ species occupied the terminal OH sites on the surface of ZrO₂ support and thereby restrained the formation of more oxidative and nonstoichiometrically dispersed MnO_x (1.5 < x < 2) phase. Such an effect of SO₄²⁻ suppressed the combustion reaction of CH₄ by O₂ and increased the selectivity towards NO reduction. The NO-TPD showed that the loading of Mn increased the adsorption of NO over SZ catalyst, which is another reason for the promoting effect of Mn.     

Promotion of zirconia acidity by addition of sulfate ion

The promotion of zirconia by SO₄²⁻ is studied by percolating of zirconia with aqueous solutions of several sulfur compounds and several concentrations of H₂SO₄ as sources of sulfur. The presence of SO₄²⁻ is necessary to have catalytic activity to isomerize n-butane and produces a great increase in the stability of the physical texture to thermal treatments. The more convenient solution is 1N H₂SO₄·S0₄²⁻/ZrO₂ has the greatest catalytic activity after calcination at 893 K, where the tetragonal phase of ZrO₂ predominates. The catalytic activity was found proportional to the specific surface area and surface SO₄²⁻ concentration.     

Comparative study of Au/ZrO2 catalysts in CO oxidation and 1,3-butadiene hydrogenation

This work investigates the effects of Au³⁺/Au⁰ ratio or distribution of gold oxidation states in Au/ZrO₂ catalysts of different gold loadings (0.01–0.76% Au) on CO oxidation and 1,3-butadiene hydrogenation by regulating the temperature of catalyst calcination (393–673 K) and pre-reduction with hydrogen (473–523 K). The catalysts were prepared by deposition–precipitation and were characterized with elemental analysis, nitrogen adsorption/desorption, TEM, XPS and TPR. The catalytic data showed that the exposed metallic Au⁰ atoms at the surface of Au particles were not the only catalytic sites for the two reactions, isolated Au³⁺ ions at the surface of ZrO₂, such as those in the catalysts containing no more than 0.08% Au were more active by TOF. For 0.76% Au/ZrO₂ catalysts having coexisting Au³⁺ and Au⁰, the catalytic activity changed differently with varying the Au³⁺/Au⁰ ratio in the two reactions. The highest activity for the CO oxidation reaction was observed over the catalyst of Au³⁺/Au⁰ = 0.33. However, catalyst with a higher Au³⁺/Au⁰ ratio showed always a higher activity for the hydrogenation reaction; co-existance of Au⁰ with Au³⁺ ions lowered the catalyst activity. Moreover, the coexisting Au particles changed the product selectivity of 1,3-butadiene hydrogenation to favor the formation of more trans-2-butene and butane. It is thus suggested that for better control of the catalytic performance of Au catalyst the effect of Au³⁺/Au⁰ ratio on catalytic reactions should be investigated in combination with the particle size effect of Au.     

Methane combustion over supported palladium catalysts I. Reactivity and active phase

The performance of Al₂O₃, ZrO₂ and ZrO₂ stabilized with SiO₂ (ZrO₂-s) supported palladium catalysts for the methane combustion was studied between 473 and 873 K. The nature of the surface species of palladium catalysts under reaction conditions were detected by FT-IR and microcalorimetry of CO adsorbed. The different behavior of palladium catalysts under reaction conditions is attributed to support effects associated to differences in thermal conductivity and oxygen mobility of supports. Prereduction of the catalysts enhances their activity. Under reaction conditions, the prereduced sample becomes partially oxidized by preferential adsorption/reaction of oxygen both on Pd (1 1 1) planes and on the sites that can multibondedly adsorb CO. The reconstruction of the metallic particles and the formation of PdO_x (0<x≤1) phase were directly observed by FT-IR and microcalorimetry of adsorbed CO. Combination of different characterization techniques with reaction results suggests that a mixed phase, Pd⁰/PdO_x, is the most active phase for methane combustion, and that a redox mechanism may occur on this phase.     

Effects of ZrO2/Al2O3 properties on the catalytic activity of Pd catalysts for methane combustion and CO oxidation

Zirconia supported on alumina was prepared and characterized by BET surface area, X-ray diffraction (XRD), X-ray photoelectron spectra (XPS), temperature programmed desorption (TPD), and pulse reaction. 0.2% Pd/ZrO₂/Al₂O₃ catalyst were prepared by incipient wetness impregnation of supports with aqueous solution of Pd(NO₃)₂. The effects of support properties on catalytic activity for methane combustion and CO oxidation were investigated. The results show that ZrO₂ is highly dispersed on the surface of Al₂O₃ up to 10 wt.% ZrO₂, beyond this value tetragonal ZrO₂ is formed. The presence of a small amount of ZrO₂ can increase the surface area, pore volume and acidity of support. CO–TPD results show that the increase of CO adsorption capacity and the activation of CO bond after the presence of ZrO₂ lead to the increase of catalytic activity of Pd catalyst for CO oxidation. CO pulse reaction results indicate that the lattice oxygen of support can be activated at lower temperature following the presence of ZrO₂, but it does not accelerate the activity of 0.2% Pd/ZrO₂/Al₂O₃ for methane combustion. 0.2% Pd/ZrO₂/Al₂O₃ dried at 120 °C shows highest activity for CH₄ combustion, and the activity can be further enhanced following the repeat run. The increase of treatment temperature and pre-reduction can decrease the activity of catalyst for CH₄ combustion.     

Alumina-supported catalysts for propane oxidative dehydrogenation from mixed VXM(6−X)O19 (M=W, Mo) hexametalate precursors

γ-Al₂O₃ supported vanadium oxides were modified by tungsten and molybdenum oxides in order to improve dispersion and selectivity towards olefins in propane oxidative dehydrogenation (ODH). Both vanadium–tungsten and vanadium–molybdenum catalysts were obtained by adsorption of mixed isopolyanions (VW₅O₁₉⁵⁻, V₂W₄O₁₉⁴⁻, VMo₅O₁₉⁵⁻ and V₂Mo₄O₁₉⁴⁻) from aqueous solutions. The isopolyanion solutions were characterized by UV-Vis and ⁵¹V NMR spectroscopy. Vanadium, vanadium–tungsten and vanadium–molybdenum precursors and catalysts were also characterized by UV-Vis (diffuse reflectance) and solid state ⁵¹V NMR spectroscopy. An improved selectivity to propene in the presence of tungsten and molybdenum in VO_x/γ-Al₂O₃ was observed and attributed to dilution of vanadium by tungsten or molybdenum oxides on the γ-Al₂O₃ surface.     

Active sites in Cu/ZnO/ZrO2 catalysts for methanol synthesis from CO/H2

Among various Cu/ZnO/ZrO₂ catalysts with the Cu/Zn ratio of 3/7, the one with 15 wt.% of ZrO₂ obtains the best activity for methanol synthesis by hydrogenation of CO. The TPR, TPO and XPS analyses reveal that a new copper oxide phase is formed in the calcined Cu/ZnO/ZrO₂ catalysts by the dissolution of zirconium ions in copper oxide. In addition, the Cu/ZnO/ZrO₂ catalyst with 15 wt.% of ZrO₂ turns out to contain the largest amount of the new copper oxide phase. When the Cu/ZnO/ZrO₂ catalysts is reduced, the Cu²⁺ species present in the ZrO₂ lattice is transformed to Cu⁺ species. This leads to the speculation that the addition of ZrO₂ to Cu/ZnO catalysts gives rise to the formation of Cu⁺ species, which is related to the methanol synthesis activity of Cu/ZnO/ZrO₂ catalyst in addition to Cu metal particles. Consequently, the ratio of Cu⁺/Cu⁰ is an important factor for the specific activity of Cu/ZnO/ZrO₂ catalyst for methanol synthesis.     

Different support effect of M/ZrO2 and M/CeO2 (M = Pd and Pt) catalysts on CO adsorption: A periodic density functional study

CO adsorption over Pd₄ and Pt₄ cluster supported by c-ZrO₂(1 1 1) and CeO₂(1 1 1) catalyst systems was investigated using periodic density functional method in order to clarify the support effect on CO activation. We found that the support increases the CO activation for bridge and three-fold sites but decreases for the atop site. Moreover, it was found that the support changes the site preference for the CO adsorption. Bridge site on both the Pt₄/c-ZrO₂ and Pt₄/CeO₂ show larger CO adsorption energies than those on the other sites while the atop site is energetically preferable on isolated Pt₄ cluster. c-ZrO₂ supported Pd shows the largest CO activation with large charge transfer from the catalyst to the CO molecule. This reveals that ZrO₂ supported Pd can be a good catalyst for CO activation because of its higher probability to the three-fold site CO adsorption. We also found that positively charged M₄ clusters on the support keep their strong electron-donating properties and have enough charge density to contribute to the activation of an adsorbed CO molecule by a charge transfer.     

Inhibition effect of H2O on V2O5/AC catalyst for catalytic reduction of NO with NH3 at low temperature

The inhibition effect of H₂O on V₂O₅/AC catalyst for NO reduction with NH₃ is studied at temperatures up to 250 °C through TPD, elemental analyses, temperature-programmed surface reaction (TPSR) and FT-IR analyses. The results show that H₂O does not reduce NO and NH₃ adsorption on V₂O₅/AC catalyst surface, but promotes NH₃ adsorption due to increases in Brønsted acid sites. Many kinds of NH₃ forms present on the catalyst surface, but only NH₄⁺ on Brønsted acid sites and a small portion of NH₃ on Lewis acid sites are reactive with NO at 250 °C or below, and most of the NH₃ on Lewis acid sites does not react with NO, regardless the presence of H₂O in the feed gas. H₂O inhibits the SCR reaction between the NH₃ on the Lewis acid sites and NO, and the inhibition effect increases with increasing H₂O content. The inhibition effect is reversible and H₂O does not poison the V₂O₅/AC catalyst.     

Characterization of Al2O3-ZrO2 mixed oxide catalytic supports prepared by the sol-gel method

A series of Al₂O₃-ZrO₂ mixed oxides was prepared by the sol-gel method with variable amounts of ZrO₂ between pure alumina and pure zirconia. Textural, bulk and surface characterization of the samples was carried out by nitrogen physisorption (S_BET, porosity), surface acidity, zero point charge (ZPC), thermal analysis (DSC, TGA), X-ray diffraction (XRD) and FT-Raman spectroscopy. The textural results show that at low zirconia contents, higher surface areas than those of pure alumina are obtained, and that the mixed oxides samples show a bimodal pore size distribution different from that of a mechanical mixture of the pure oxides. Also, in the zirconia-rich samples, higher surface areas than for pure zirconia are stabilized. The ZPC results indicate the formation of a surface composition equivalent to the bulk composition of the two oxides. The acidity measurements show that, as the density of acid sites in the mixed oxides increases steadily with zirconia content, a sharp increase is observed between the zirconia-rich mixed oxides and the pure ZrO₂. It appears possible then to tune the acidity of the mixed oxide by changing its composition. The XRD and FT-Raman results show that the incorporation of alumina in the support stabilizes the metastable cubic and tetragonal zirconia phases, possibly by a matrix effect which constrains the size of the ZrO₂ particles below the critical size beyond which the crystallization and transformation process to a more stable zirconia phase occurs.     

Adsorption of hydrocarbons by ZSM-5 zeolites with different SiO2/Al2O3 ratios: a combined FTIR and gravimetric study

In metal-free ZSM-5, the decrease in the concentration of Bronsted and Lewis acid sites parallels the increase in the SiO₂/Al₂O₃ ratio. In the presence of residual moisture, the adsorption of small alkanes does not markedly depend on the SiO₂/Al₂O₃ ratio in the range from 30 to 150. The acidity is more important for the adsorption of alkenes (propene) which oligomerize following adsorption. The addition of 5 wt.% of La does not significantly affect the strength of the surface acid sites but does decrease their concentration. It causes a transformation, in a part, of the Bronsted acid sites. These new centers could perhaps be assigned to LaO(OH) or La(OH)₂⁺ species which may be formed on the surface in La-containing ZSM-5. La could exchange only the strongest acidic sites without inducing large changes in their total concentration. La addition has a very small effect on the adsorption of small hydrocarbons. The exchange of the protons by Cu²⁺ decreases the concentration of Bronsted acid sites. At a sufficient loading of the ZSM-5 by Cu²⁺, i.e. at an atomic ratio Cu/Al > 1.0, the exchange can almost totally suppress the Bronsted acidity. Another effect of the ion exchange is the suppression of the adsorption capacity of small hydrocarbons due to lowered surface area and internal pore volume. The lowered available internal pore volume also limits the extent of the oligomerization of propene.     

Study of the NOχ reaction with reducing gases on Fe/ZrO2 catalyst

The Fe/ZrO₂ catalyst (1% Fe by weight) shows a strong adsorption capacity toward the nitric oxide (at room temperature the ratio NOFe is ca. 0.5) as a consequence of the formation of a highly dispersed iron phase after reduction at 500–773 K. Nitric oxide is adsorbed mainly as nitrosyl species on the reduced surface where the Fe²⁺ sites are prevailing, but it is easily oxidised by oxygen forming nitrito and nitrato species adsorbed on the support. However, in the presence of a reducing gas such as hydrogen, carbon monoxide, propane and ammonia at 473–573 K the Fe-nitrosyl species react producing nitrogen, nitrous oxide, carbon dioxide and water, as detected by FTIR and mass spectrometers. The results show that nitric oxide reduction is more facile with hydrogen containing molecules than with CO, probably due the co-operation of spillover effects. Experiments carried out with the same gases in the presence of oxygen show, however, a reduced dissociative activity of the surface iron sites toward the species NO_χ formed by NO oxidation and therefore the reactivity is shifted to higher temperatures.     

Factors controlling the selectivity of V2O5 supported catalysts in the oxidative dehydrogenation of propane

The surface properties of a series of V₂O₅ catalysts supported on different oxides (Al₂O₃, H–Na/Y zeolite, MgO, SiO₂, TiO₂ and ZrO₂) were investigated by transmission electron microscopy and FTIR spectroscopy augmented by CO and NH₃ adsorption. In the case of the V₂O₅/SiO₂ system TEM images evidenced the presence of V₂O₅ crystallites, whereas such segregated phase was not observed for the other samples. VO_x species resulted widely spread on the surface of Al₂O₃, H–Na/Y zeolite, MgO and SiO₂, whereas on TiO₂ and ZrO₂ they are assembled in a layer covering almost completely the support. Furthermore, evidences for the presence in this layer of V–OH Brønsted acid sites close to the active centres were found. It is proposed that propene molecules primarily produced by oxydehydrogenation of propane can be adsorbed on this acid centres and then undergo an overoxidation by reaction with redox centres in the neighbourhood. This features could account for the low selectivity of V₂O₅/TiO₂ and V₂O₅/ZrO₂ catalysts.     

The entrapment of UO2 in mesoporous MCM-41 and MCM-48 molecular sieves

A method based on direct template-ion-exchange was employed for the entrapment of UO₂²⁺ ions in MCM-41 and MCM-48 molecular sieves via swapping of cetyltrimethylammonium cations present in the mesoporous channels by the UO₂²⁺ ions in an aqueous solution. The samples were characterized by XRD, FT-IR, and ICP-AES techniques. The entrapment of UO₂²⁺ ions is facilitated by the large pore size vis-a-vis the high surfactant content in the as-synthesized host materials. A higher loading of UO₂²⁺ ions was achieved in MCM-48 as compared to MCM-41, which could be attributed to its three-dimensional pore system and higher surfactant-to-silica ratio. FT-IR results provide an evidence of a strong binding of UO₂²⁺ groups with the defect silica sites of mesoporous molecular sieves.     

Tetragonal structure, anionic vacancies and catalytic activity of SO4-ZrO2 catalysts for n-butane isomerization

An assessment of the influence of the crystal structure, surface hydroxylation state and previous oxidation/reduction pretreatments on the activity of sulfate-zirconia catalysts for isomerization of n-butane was performed using crystalline and amorphous zirconia supports. Different sulfation methods were used for the preparation of bulk and supported SO₄²⁻-ZrO₂ with monoclinic, tetragonal and tetragonal+monoclinic structures. Activity was important only for the samples that contained tetragonal crystals. The catalysts prepared from pure monoclinic zirconia showed negligible activity. SO₄²⁻-ZrO₂ catalysts prepared by sulfation of crystalline zirconia displayed sites with lower acidity and cracking activity than those sulfated in the amorphous state. Prereduction of the zirconia samples with H₂ was found to greatly increase the catalytic activity, and a maximum rate was found at a reduction temperature of 550–600 °C, coinciding with a TPR peak supposedly associated with the removal of lattice oxygen and the creation of lattice defects. A weaker dependence of catalytic activity on the density or type of surface OH groups on zirconia (before sulfation) was found in this work.

A model of active site generation was constructed in order to stress the dependence on the crystal structure and crystal defects. Current and previous results suggest that tetragonal structure in active SO₄²⁻-ZrO₂ is a consequence of the stabilization of anionic vacancies in zirconia. Anionic vacancies are in turn supposed to be related to the catalytic activity for n-butane isomerization through the stabilization of electrons from ionized intermediates.     

Effect of dopants on the properties of metal-doped zirconia prepared by the glycothermal method

The effects of dopants on zirconia prepared via the glycothermal method were investigated by XRD to determine the crystal structure and crystallite size. Morphologies of products were observed by SEM. The basic sites of zirconia were studied by CO₂-temperature programmed desorption (CO₂-TPD). The functional group in the samples was determined using IR. The intensity of Zr³⁺, characterized by ESR, could be described as the oxygen coordinatively unsaturated Zr sites. The results suggest that doping elements can modify the surface chemistry of ZrO₂ to form hydroxyl groups and surface energies depending on the structure (cubic, tetragonal) in different dense phase. ESR peaks of Pb- and Bi-doped zirconia are different from the others, which showed high intensity of Zr³⁺.     

Kinetics of CO and H2 oxidation over CuO-CeO2 catalyst in H2 mixtures with CO2 and H2O

The kinetics of CO and H₂ oxidation over a CuO-CeO₂ catalyst were simultaneously investigated under reaction conditions of preferential CO oxidation (PROX) in hydrogen-rich mixtures with CO₂ and H₂O. An integral packed-bed tubular reactor was used to produce kinetic data for power-law kinetics for both CO and H₂ oxidations. The experimental results showed that the CO oxidation rate was essentially independent of H₂ and O₂ concentrations, while the H₂ oxidation rate was practically independent of CO and O₂ concentrations. In the CO oxidation, the reaction orders were 0.91, −0.37 and −0.62 with respect to the partial pressure of CO, CO₂ and H₂O, respectively. In the H₂ oxidation, the orders were 1.0, −0.48 and −0.69 with respect to the partial pressure of H₂, CO₂ and H₂O, respectively. The activation energies of the CO oxidation and the H₂ oxidation were 94.4 and 142 kJ/mol, respectively. The rate expressions of both oxidations were able to predict the performance of the PROX reactor with accuracy. The independence between the CO and the H₂ oxidation suggested different sites for CO and H₂ adsorption on the CuO-CeO₂ catalyst. Based on the results, we proposed a new reaction model for the preferential CO oxidation. The model assumes that CO adsorbs selectively on the Cu⁺ sites; H₂ dissociates and adsorbs on the Cu⁰ sites; the adsorbed species migrates to the interface between the copper components and the ceria support, and reacts there with the oxygen supplied by the ceria support; and the oxygen deficiency on the support is replenished by the oxygen in the reaction mixture.     

Nb2O5-supported WO3: a comparative study with WO3/Al2O3

WO₃/Nb₂O₅-supported samples prepared by impregnation are characterised by X-ray diffraction (XRD), Raman spectroscopy and X-ray absorption spectroscopy (XAS) at the W–L₃ absorption edge, as well as temperature programmed reduction (TPR) and FT-IR monitoring of pyridine adsorption. Results are compared with those obtained for WO₃/Al₂O₃ samples prepared in the same conditions, showing that niobia is able to disperse tungsta better than alumina does. Formation of a crystalline WO₃ needs larger tungsten contents on niobia than on alumina, since tungsten solution into niobia is easier than into alumina. Raman and XAS spectra recorded under ambient conditions suggest that similar WO_x species are formed on both supports at tungsten contents 0.5–1 theoretical monolayers; however, TPR results for the low tungsten loaded samples indicate that, when reduction starts (always at temperatures higher than 700 K under H₂/Ar flow) there is a larger concentration of tetrahedral [WO₄] species on alumina, than on niobia. Samples with low tungsten loading have been tested in isopropanol decomposition and ethylene oxidation, following both processes by FT-IR of adsorbed species up to 673 K. Results show that adsorption of ethylene on WO₃/Nb₂O₅ yields acetaldehyde and acetate at 473 K, while this adsorption is non-reactive either on the supports or on WO₃/Al₂O₃. Isopropanol adsorbs dissociatively on both supports, leading to acetone and propene formation on tungsta–niobia, but only propene on tungsta–alumina, probably due to the larger reducibility of the tungsten-containing phases.     

Zeolite-mediated removal of NOx by NH3 from exhaust streams at low temperatures

NH₃ stored on zeolites in the form of NH₄⁺ ions easily reacts with NO to N₂ in the presence of O₂ at temperatures <373 K under dry conditions. Wet conditions require a modification of the catalyst system. It is shown that MnO₂ deposited on the external surface of zeolite Y by precipitation considerably enhances the NO_x conversion by zeolite fixed NH₄⁺ ions in the presence of water at 400–430 K. Particle-size analysis, temperature-programmed reduction, textural characterization, chemical analysis, ESR and XRD gave a subtle picture of the MnO₂ phase structure. The MnO₂ is a non-stoichiometric, amorphous phase that contains minor amounts of Mn²⁺ ions. It loses O₂ upon inert heating up to 873 K, but does not crystallize or sinter. The phase is reducible by H₂ in two stages via intermediate formation of Mn₃O₄. The manufacture of extrudates preserving stored NH₄⁺ ions for NO_x reduction is described. It was found that MnO₂ can oxidize NO by bulk oxygen. This enables the reduction of NO to N₂ by the zeolitic NH₄⁺ ions without gas-phase oxygen for limited time periods. The composite catalyst retains storage capacity for both, oxygen and NH₄⁺ ions despite the presence of moisture and allows short-term reduction of NO without gaseous O₂ or additional reductants. The catalyst is likewise suitable for steady-state DeNO_x operation at higher space velocities if gaseous NH₃ is permanently supplied.