共查询到19条相似文献,搜索用时 645 毫秒
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纳米Ag颗粒增强复合钎料蠕变性能的研究 总被引:1,自引:0,他引:1
制备纳米Ag颗粒增强的Sn-Cu基复合钎料.研究不同温度载荷下复合钎料钎焊接头的蠕变断裂寿命,并与Sn-0.7Cu基体钎料钎焊接头进行对比.此外,确定纳米Ag颗粒增强的Sn-Cu基复合钎料钎焊接头在不同温度和应力水平下的应力指数和蠕变激活能,建立复合钎料钎焊接头的稳态蠕变本构方程.结果表明,在不同的温度和应力下,与Sn-0.7Cu钎料钎焊接头相比,纳米Ag颗粒增强的Sn-Cu基复合钎料钎焊接头的蠕变断裂寿命均有所提高,且具有更高的蠕变激活能,说明复合钎料钎焊接头具有更优的抗蠕变性能. 相似文献
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锡铅钎料在电子工业中广泛应用。锡铅共晶或近共晶钎料熔点较低,钎焊工艺性能好,但抗蠕变性能差。作者运用弥散强化原理,分别选用1μm的Ag颗粒和Ni颗粒作为增强体,以63Sn37Pb为基体,制成金属颗粒增强的锡铅基复合钎料。在再流焊条件下,弥散分布的增强体与基体冶金结合,在增强体的表层形成-薄层金属间化合物,蠕变性能大幅度提高。试验证明,在相同条件下,与基体钎料63Sn37Pb相比,铺展面积略微下降,但Ag颗粒体积百分数为5%和10%的颗粒增强的锡铅基复合钎料的蠕变寿命分别提高8倍和6倍,同时抗拉强度和剪切强度均得到提高;Ni颗粒增强的复合钎料的蠕变寿命大幅度提高,Ni颗粒体积百分数为5%和10%的颗粒增强的锡铅基复合钎料的蠕变寿命分别提高了85倍和186倍,但润湿性能、剪切强度和延伸率均明显降低。 相似文献
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选用微米级Cu、Ni颗粒作为增强相外加到Sn-3.5Ag共晶基体钎料中制成颗粒增强Sn-Ag基复合钎料。主要利用电子显微镜研究不同工艺条件下,复合钎料钎焊接头内部增强颗粒周围金属间化合物(IMCs)形貌的演变情况,并分析了增强颗粒形态变化对复合钎料钎焊接头力学性能的影响。结果表明,随着升温速率的降低,Ni增强颗粒周围金属间化合物的形态由向日葵状转变为多边形状;Cu增强颗粒周围金属间化合物的形态始终保持大瓣向日葵状。此外,降温速率对Cu、Ni颗粒周围金属间化合物的形态没有影响。从而分析了不同工艺条件下增强颗粒周围金属间化合物形态的演变规律,以及对复合钎料钎焊接头剪切强度的影响。 相似文献
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以搭接面积为1 mm2微型单搭接钎焊接头为研究对象,采用新型高温蠕变测试装置,测定了Sncu钎焊接头应力指数n和蠕变激活能Q,构建了稳态蠕变本构方程,探讨了蠕变变形机制.结果表明,在低温高应力下,SnCu共晶钎料钎焊接头应力指数为8.73,激活能在59.1~63.2 kJ/mol,位错攀移运动主要受位错管道扩散机制控制;在高温低应力区,Sncu共晶钎料钎焊接头应力指数为6.45,激活能在88.4~97.5 kJ/mol,位错攀移运动主要由晶格自扩散机制控制. 相似文献
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《机械制造文摘:焊接分册》2008,(2):25-26
Ag-Cu-Ti钎料钎焊金刚石的界面微观组织分析;SnCu钎焊接头稳态蠕变本构方程建立;Cu颗粒增强复合钎料钎焊接头的蠕变断裂及强化机理;Pd-Co-Ni-V钎料钎焊SiC陶瓷的接头组织及性能;SiCp/Cu复合材料的真空钎焊 相似文献
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Creep property of solder alloys is one of the important factors to affect the reliability of soldered joints in SMT(surface mount technology). Particle-enhancement is a way to improve the properties of solder alloys and has caused much more attention than before. Temperatures applied to soldered joints are one of the primary factors of affecting creep properties of particle enhancement composite soldered joints. In this paper single shear lap creep specimens with a 1 mm2 cross-sectional area were fabricated using Cu particle enhancement 63Sn37Pb based composite soldered joints and 63Sn37Pb eutectic soldered joints to examine the influence of temperature on creep behavior of soldered joints. Results indicated that the creep resistance of soldered joints of Cu particle enhancement 63Sn37Pb based composite soldered joint was generally superior to that of the conventional 63Sn37Pb soldered joint. At the same time, creep rupture life of the composite soldered joint was declined with increasing temperature and drop faster than that of the conventional 63Sn37Pb eutectic soldered joint. 相似文献
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YAN Yanfu YAN Hongxing CHEN Fuxiao ZHANG Keke ZHU Jinhong 《稀有金属(英文版)》2007,26(1):51-55
1. Introduction Mechanical fracture of solder joints is a major cause of failure and it decreases the reliability in electronic systems. With the increased functionality, miniaturization of electronic components, broad op-eration temperature ranges, and increased stress re-quirement, good mechanical properties are de-manded on solder joints. The eutectic tin-lead solder, which has a low melting point (183°C), plays an important role in SMT (surface mount technology). The working temperature… 相似文献
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基于蠕变模型构建 Sn3.9Ag0.6Cu 和 63Sn37Pb 钎料的本构方程,分析铜柱栅阵列封装(CuCGA)器件在不同温度循环载荷下焊点的应力-应变分布.结果表明,不论温度循环如何变化,距器件中心最远处焊点的等效蠕变值总是最大,且均有明显的应力集中现象,在热循环作用下,很容易在该焊点处最先产生裂纹,导致器件失效,是整个器件最脆弱的焊点.同样温度载荷下,Sn3.9Ag0.6Cu 焊点的应力应变总是小于 63Sn37Pb 焊点,而随着温度循环范围的减小,两种钎料的应力和蠕变值均有所降低.另外,预测发现同样温度循环载荷条件下 Sn3.9Ag0.6Cu 焊点具有较高的疲劳寿命.Abstract: The constitutive equation of Sn3. 9Ag0.6Cu and 63Sn37Pb were established based on creep law, and the stress-strain distribution of soldered joints in copper column grid array (CuCGA)devices was analyzed under the loadings of different temperature cycles. Results indicate that no matter how the change of temperature cycle range, the maximum creep strain is located in the soldered joint where the location from the device center is foremost, in which the stress concentration is found and cracks appear, therefore, the comer soldered joint is the most fragile area in the whole device.Creep strain of Sn3.9Ag0. 6Cu soldered joints is smaller than that of 63Sn37Pb soldered joints. Low er stress and creep strain are exhibited for both Sn3.9Ag0.6Cu and 63Sn37Pb when the temperature cycles range is shortened. Sn3.9Ag0.6Cu soldered joints show higher thermal fatigue life than 63Sn37Pb soldered joints under the same temperature cycle. 相似文献
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采用有限元方法研究了不同钎料钎焊QFP器件焊点的可靠性.结果表明,焊点根部、焊趾部位以及引线和焊点交界处为应变集中区域.分析探讨了Sn3.8Ag0.7Cu,Sn9Zn,Sn63Pb37三种钎料的模拟结果,焊点的应变曲线图显示,Sn63Pb37钎料焊点的等效应变最大,Sn9Zn钎料居中,Sn3.8Ag0.7Cu焊点的等效应变最小,表明Sn3.8Ag0.7Cu替代Sn63Pb37作为微元器件组装的组装材料具有更好的焊点力学性能.通过分析QFP64和QFP208两种器件焊点应力曲线图可以看出,QFP208器件焊点的应力值小于QFP64器件焊点的应力值,从而具有更高的可靠性. 相似文献
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Numerical simulation of soldered joints and reliability analysis of PLCC components with J-shape leads 总被引:8,自引:0,他引:8
This paper deals with a study on SnPb and lead-free soldered joint reliability of PLCC devices with different lead counts under three kinds of temperature cycle profiles, which is based on non-linear finite element method. By analyzing the stress of soldered joints, it is found that the largest stress is at the area between the soldered joints and the leads, and analysis results indicate that the yon Mises stress at the location slightly increases with the increase of lead counts. For PLCC with 84 leads the soldered joints was modeled for three typical loading (273 -398 K, 218 -398 K and 198 -398 K) in order to study the influence of acceleration factors on the reliability of soldered joints. And the estimation of equivalent plastic strain of three different lead-free solder alloys ( Sn3.8AG0. 7Cu, Sn3.5Ag and Sn37Pb ) was also carried out. 相似文献
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以0805封装片式电容器件焊点为研究对象,建立了多周期温度冲击下Sn96.5/Ag3/Cu0.5的焊点有限元分析模型,开展了多周期温度冲击条件下焊点剪切力测试工作,获得了Sn96.5/Ag3/Cu0.5和Sn63/Pb37两种焊点的周期-剪切力测试数据,并利用非线性最小二乘法得到了1 500个周期内的焊点热疲劳状态拟合曲线.结果表明,在规定试验条件下,在有限的1 500个周期内0805封装电容的Sn96.5/Ag3/Cu0.5焊点的热疲劳劣化速率略慢于Sn63/Pb37焊点. 相似文献
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建立了底充胶叠层塑料球栅阵列(plastic ball grid array, PBGA)无铅焊点三维有限元分析模型,研究了PBGA结构方式、焊点材料、底充胶弹性模量和密度对叠层无铅焊点随机振动应力应变的影响. 结果表明,底充胶可有效降低焊点内的随机振动应力应变;在其它条件相同下,对于Sn95.5Ag3.8Cu0.7,Sn96.5Ag3Cu0.5,Sn-3.5Ag和Sn63Pb37这四种焊料,采用Sn-3.5Ag的底充胶叠层焊点内的随机振动最大应力应变最小,采用Sn96.5Ag3Cu0.5的焊点内的最大应力应变最大;随着底充胶弹性模量的增大,叠层无铅内的随机振动应力应变值相应减小;随着底充胶密度的增大,叠层无铅内的随机振动应力应变值相应增大. 相似文献