Variability in mechanical exposure within and between individuals performing a highly constrained industrial work task

Data on exposure variability is an important remedy for designing and interpreting studies of occupational ergonomics. The present study aimed at retrieving the within- and between-subjects variance of several mechanical exposure parameters in a repeated, short-cycle task. Seven experienced operators repeatedly secured joints using two types of hand-held nutrunners. The joints were placed in three different locations on a rack, simulating automotive assembly. Bilateral muscle activity from the upper trapezius and the lower arm extensors, as well as head and upper arm inclination was continuously monitored. Exposure levels and their variance components were assessed in several data subsets using ANOVA. The results were interpreted in terms of statistical precision and power, and discussed as markers of important ergonomic qualities. A substantial exposure variability was found within and between subjects in all joint locations and for both tools. For mixed work across tools and locations, the necessary number of subjects to arrive at a group mean exposure with 95% confidence limits corresponding to +/- 10% of the mean ranged between 8 and 158, with posture recordings tending to require smaller populations than muscle activity recordings. Within-subject variance increased 2- to 37-fold, depending on exposure parameter, when work was 'enlarged' from securings with a specified location and tool to a mix of all locations and tools. Systematic differences between subjects in variability and responsiveness to 'work enlargement' indicated individualized motor control strategies. The results illustrate the importance of exposure variability data to the design of proper measurement strategies. They also suggest that the sizes of exposure variability per se can be interpreted as operational indices of what is thought to be important ergonomic risk indicators, such as the 'sameness' of repeated operations and the allowance for flexible working techniques.     

An ergonomic comparison of pneumatic and electrical pistol grip hand tools

The purpose of this study was to compare the ergonomic demands associated with air and DC pistol grip hand tool use. Seven channels of EMG data were collected from 15 male and 15 female subjects to estimate the muscular demands on the forearms, biceps, shoulders and neck. An accelerometer was also used to estimate the torque reaction transmitted to the hand. Subjects performed drilling with five pistol grip tools obtained from two tool suppliers. This resulted in two air tools, one non-transducerized electric (DC_NT) and two transducerized electric (DC_T) tools. Three types of joints were simulated: (1) , (2) and (3) . Subjects were asked to drill five joints to completion within a period, and to repeat this five times for each condition (25 joints per condition). Results of a three factor repeated measures ANOVA indicated that, in comparison to air tools, pistol grip DC tools do not pose an additional risk of musculoskeletal injury to the upper limbs. In fact, the data suggest that the use of pistol grip DC tools will reduce the demands on the forearms during horizontal drilling.

Relevance to industry

Powered hand tools can potentially cause upper limb injuries due to the postures, repetitions, and forces associated with their use. However, while DC tools have engineering advantages (loop monitoring of the tool, and increased quality control) the ability to implement ergonomic strategies also appears to reduce the muscle demands associated with tool use.     

Trapezius muscle activity as a risk indicator for shoulder and neck pain in female service workers with low biomechanical exposure

Electromyographic activity of the upper trapezius muscles was recorded over the workday for two groups of service workers, shopping centre (n = 22) and healthcare workers (n = 44), both with low observed biomechanical exposure. Static and median EMG activity level, number of EMG gaps and gap time were determined. The variability of these variables over the workday was examined by calculating the coefficient of variation (CV) and the intraclass correlation coefficient (ICC) of 1-h consecutive recording periods. All variables except gap time showed acceptable reliability (ICC = 0.69-0.78), i.e. the largest fraction of variance in the data set was due to intersubject variance, despite relatively large hour-to-hour variation (CV = 0.21 0.62). The EMG activity level in the trapezius muscles was low (static activity level < 1% EMGmax), despite the high prevalence of shoulder and neck pain for both groups of workers. In addition to the work recordings, tests were performed to determine intersubject variation in muscle activity when adopting a standardized resting posture, and in a dynamic muscle activity pattern during paced arm movement. Neither the EMG variables from the work recordings nor the tests with EMG recording indicated higher trapezius EMG activity levels for workers with pain in the shoulders and neck in this study. The low EMG levels are interpreted to indicate a low risk of developing shoulder and neck complaints due to biomechanical exposure for both groups of workers. The possibility of pain-initiating mechanisms, associated with stress and not mediated through muscle activity, is considered in the discussion.     

Use of accelerometers as an ergonomic assessment method for arm acceleration-a large-scale field trial

Ergonomists need easy-to-use, quantitative job evaluation methods to assess risk factors for upper extremity work-related musculoskeletal disorders in field-based epidemiology studies. One device that may provide an objective measure of exposure to arm acceleration is a wrist-worn accelerometer or activity monitor. A field trial was conducted to evaluate the performance of a single-axis accelerometer using an industrial population (n=158) known to have diverse upper limb motion characteristics. The second phase of the field trial involved an examination of the relationship between more traditional observation-based ergonomic exposure measures and the monitor output among a group of assembly-line production employees (n=48) performing work tasks with highly stereotypic upper limb motion patterns. As expected, the linear acceleration data obtained from the activity monitor showed statistically significant differences between three occupational groups known observationally to have different upper limb motion requirements. Among the assembly-line production employees who performed different short-cycle assembly work tasks, statistically significant differences were also observed. Several observation-based ergonomic exposure measures were found to explain differences in the acceleration measure among the production employees who performed different jobs: hand and arm motion speed, use of the hand as a hammer, and, negatively, resisting forearm rotation from the torque of a power tool. The activity monitors were found to be easy to use and non-intrusive, and to be able to distinguish arm acceleration among groups with diverse upper limb motion characteristics as well as between different assembly job tasks where arm monitors were performed repeatedly at a fixed rate.     

Biomechanical analysis of upper limb during the use of touch screen: motion strategies identification

Abstract

Nowadays touch technology is growing and developers try to make it ever more intuitive and easier to use. This present work focused on the upper limb joint coordination during the achievement of puzzles on touch screen. A 5-inch and 10-inch devices were used to perform 9 and 16 pieces puzzles dragged with digits. The conclusions showed an increase in joint solicitation with the number of piece and the touch screen size. Moreover, three interactions strategies proved to be an evidence: the ‘wrist strategy’ preferentially implying wrist flexion/extension, the ‘elbow strategy’ preferentially implying the elbow flexion/extension and the ‘neutral strategy’ mobilising equally the two joints. From an ergonomic point of view, the data about how the upper limb segments are mobilised while interacting with the screen could be relevant to increase the adaptability of the devices to the user, including users with motor impairments.

Practitioner Summary: Information about the biomechanical organisation of movement during interaction with touch devices appears relevant in order to develop applications adapted to the motor capacities of users. From the analysis of joint angles when performing several times a puzzle with healthy subjects, three motor strategies were highlighted.     

Use of accelerometers as an ergonomic assessment method for arm acceleration a large-scale field trial

Ergonomists need easy-to-use, quantitative job evaluation methods to assess risk factors for upper extremity work-related musculoskeletal disorders in field-based epidemiology studies. One device that may provide an objective measure of exposure to arm acceleration is a wrist-worn accelerometer or activity monitor. A field trial was conducted to evaluate the performance of a single-axis accelerometer using an industrial population (n= 158) known to have diverse upper limb motion characteristics. The second phase of the field trial involved an examination of the relationship between more traditional observation-based ergonomic exposure measures and the monitor output among a group of assembly-line production employees (n= 48) performing work tasks with highly stereotypic upper limb motion patterns. As expected, the linear acceleration data obtained from the activity monitor showed statistically significant differences between three occupational groups known observationally to have different upper limb motion requirements. Among the assembly-line production employees who performed different short-cycle assembly work tasks, statistically significant differences were also observed. Several observation-based ergonomic exposure measures were found to explain differences in the acceleration measure among the production employees who performed different jobs: hand and arm motion speed, use of the hand as a hammer, and, negatively, resisting forearm rotation from the torque of a power tool. The activity monitors were found to be easy to use and non-intrusive, and to be able to distinguish arm acceleration among groups with diverse upper limb motion characteristics as well as between different assembly job tasks where arm monitors were performed repeatedly at a fixed rate.     

Trapezius muscle activity as a risk indicator for shoulder and neck pain in female service workers with low biomechanical exposure

Electromyographic activity of the upper trapezius muscles was recorded over the workday for two groups of service workers, shopping centre (n = 22) and healthcare workers (n = 44), both with low observed biomechanical exposure. Static and median EMG activity level, number of EMG gaps and gap time were determined. The variability of these variables over the workday was examined by calculating the coefficient of variation (CV) and the intraclass correlation coefficient (ICC) of 1-h consecutive recording periods. All variables except gap time showed acceptable reliability (ICC = 0.69-0.78), i.e. the largest fraction of variance in the data set was due to intersubject variance, despite relatively large hour-to-hour variation (CV = 0.21-0.62). The EMG activity level in the trapezius muscles was low (static activity level < 1% EMG_max), despite the high prevalence of shoulder and neck pain for both groups of workers. In addition to the work recordings, tests were performed to determine intersubject variation in muscle activity when adopting a standardized resting posture, and in a dynamic muscle activity pattern during paced arm movement. Neither the EMG variables from the work recordings nor the tests with EMG recording indicated higher trapezius EMG activity levels for workers with pain in the shoulders and neck in this study. The low EMG levels are interpreted to indicate a low risk of developing shoulder and neck complaints due to biomechanical exposure for both groups of workers. The possibility of pain-initiating mechanisms, associated with stress and not mediated through muscle activity, is considered in the discussion.     

Job enlargement and mechanical exposure variability in cyclic assembly work

Cyclic assembly work is known to imply a high risk for musculoskeletal disorders. To have operators rotate between work tasks is believed to be one way of decreasing this risk, since it is expected to increase variation in mechanical and psychological exposures (physical and mental loads). This assumption was investigated by assessing mechanical exposure variability in three assembly tasks in an electronics assembly plant, each on a separate workstation, as well as in a ‘job enlargement’ scenario combining all three stations. Five experienced operators worked for 1?h on each station. Data on upper trapezius and forearm extensor muscle activity were obtained by means of electromyography (EMG), and working postures of the head and upper arms were assessed by inclinometry. The cycle-to-cycle variance of parameters representing the three exposure dimensions: level, frequency and duration was estimated using ANOVA algorithms for each workstation separately as well as for a balanced combination of all three. For a particular station, the variability of trapezius EMG activity levels relative to the mean was higher than for extensor EMG: between-cycles coefficients of variation (CV) about 0.15 and 0.10, respectively. A similar relationship between CV applied to the parameter describing frequency of EMG activity. Except for head inclination levels, the between-cycles CV was larger for posture parameters than for EMG. The between-cycles variance increased up to six fold in the job enlargement scenario, as compared to working at only one station. The difference in mean exposure between workstations was larger for trapezius EMG parameters than for forearm extensor EMG and postures, and hence the effect of job enlargement on exposure variability was more pronounced for the trapezius. For some stations, job enlargement even implied less cycle-to-cycle variability in forearm extensor EMG parameters than working at that station only. Whether the changes in exposure variability associated with job enlargement were sufficient to imply a decreased risk for musculoskeletal disorders is not known.     

Real-time construction worker posture analysis for ergonomics training

Construction activities performed by workers are usually repetitive and physically demanding. Execution of such tasks in awkward postures can strain their body parts and can result in fatigue, injuries or in severe cases permanent disabilities. In view of this, it is essential to train workers, before the commencement of any construction activity. Furthermore, traditional worker monitoring methods are tedious, inefficient and are carried out manually whereas, an automated approach, apart from monitoring, can yield valuable information concerning work-related behavior of worker that can be beneficial for worker training in a virtual reality world. Our research work focuses on developing an automated approach for posture estimation and classification using a range camera for posture analysis and categorizing it as ergonomic or non-ergonomic. Using a range camera, first we classify worker’s pose to determine whether a worker is ‘standing’, ‘bending’, ‘sitting’, or ‘crawling’ and then estimate the posture of the worker using OpenNI middleware to get the body joint angles and spatial locations. A predefined set of rules is then formulated to use this body posture information to categorize tasks as ergonomic or non-ergonomic.     

A Human-Robot Collaboration Framework for Improving Ergonomics During Dexterous Operation of Power Tools

In this work, we present a novel control approach to human-robot collaboration that takes into account ergonomic aspects of the human co-worker during power tool operations. The method is primarily based on estimating and reducing the overloading torques in the human joints that are induced by the manipulated external load. The human overloading joint torques are estimated and monitored using a whole-body dynamic state model. The appropriate robot motion that brings the human into the suitable ergonomic working configuration is obtained by an optimisation method that minimises the overloading joint torques. The proposed optimisation process includes several constraints, such as the human arm muscular manipulability and safety of the collaborative task, to achieve a task-relevant optimised configuration. We validated the proposed method by a user study that involved a human-robot collaboration task, where the subjects operated a polishing machine on a part that was brought to them by the collaborative robot. A statistical analysis of ten subjects as an experimental evaluation of the proposed control framework is provided to demonstrate the potential of the proposed control framework in enabling ergonomic and task-optimised human-robot collaboration.     

A new table for work with a microscope, a solution to ergonomic problems

Microscope workers are exposed to continuous static muscular work and an increased risk of musculoskeletal disorders in the neck, shoulder and upper extremities. In a Finnish research centre, microscope workers reported pain in the shoulder, neck, lower back and upper back. As a consequence, a programme to solve the ergonomic problems of microscope work was initiated and led to the construction of a new table for microscopes. Ten experienced male microscope workers were chosen as subjects to carry out an experimental study in which the new table and an old one, an ordinary non-adjustable laboratory table, were compared in a standardized microscope task. The dependent variable was the electromyographic activity measured from muscles in the neck–shoulder region. The new table allowed the microscope to be used with the head in an upright position, the forearms supported and with less flexion of the upper arm. Surface electromyographic measurements also confirmed that the changes were ergonomic improvements.     

Aviation deicing workers,global risk assessment of musculoskeletal injuries

Deicing technicians working from open baskets are exposed to ergonomic risks and fatigue. This study aims to assess the global risk of musculoskeletal injuries (MSIs) for this type of activity. An ergonomic study was conducted with the workers of a Canadian airport deicing operator during the winter of 2016–2017. Video recordings made it possible to observe the activities during the most intensive work shifts, as well as characterise and quantify (frequency and duration) the movements/postures of twelve human subjects. The resulting risk assessment identified the body structures submitted to exertion, analysed the efforts involved and globally assessed the forces exerted on the spine and upper limbs. This global risk assessment leads to the conclusion that the risks to the upper limbs are preoccupying and must be examined further.     

Ted Megaw: an appreciation

Driver workspace design and evaluation is, in part, based on assumed driving postures of users and determines several ergonomic aspects of a vehicle, such as reach, visibility and postural comfort. Accurately predicting and specifying standard driving postures, hence, are necessary to improve the ergonomic quality of the driver workspace. In this study, a statistical clustering approach was employed to reduce driving posture simulation/prediction errors, assuming that drivers use several distinct postural strategies when interacting with automobiles. 2-D driving postures, described by 16 joint angles, were obtained from 38 participants with diverse demographics (age, gender) and anthropometrics (stature, body mass) and in two vehicle classes (sedans and SUVs). Based on the proximity of joint angle sets, cluster analysis yielded three predominant postural strategies in each vehicle class (i.e. ‘lower limb flexed’, ‘upper limb flexed’ and ‘extended’). Mean angular differences between clusters ranged from 3.8 to 52.4° for the majority of joints, supporting the practical relevance of the distinct clusters. The existence of such postural strategies should be considered when utilising digital human models (DHMs) to enhance and evaluate driver workspace design ergonomically and proactively.

Statement of Relevance: This study identified drivers' distinct postural strategies, based on actual drivers' behaviours. Such strategies can facilitate accurate positioning of DHMs and hence help design ergonomic driver workspaces.     

Japanese Journal of Ergonomics Abstracts of papers,Vol. 19, No. 2, 1983

Occupational heat exposure standards define permissible thermal conditions on the basis of metabolic heat production. However, even when energy expenditure is low, upright posture and repetitive upper limb motion may influence thermoregulatory behaviour through increased cardiovascular stress. The present study was undertaken to examine the relationship between work activity, thermal exposure and cardiac strain among women laundry workers engaged in sedentary, repetitive work activity. Ambient temperatures, work activity and heart rate were recorded during complete work shifts for 11 women over three days in summer and three days in winter. Workstation temperatures were significantly higher in summer. Analysis of continuous recordings of heart rate with respect to work activity showed (i) parallel increases in pulse rate and dominant arm movement frequency; (ii) different patterns of heart rate fluctuations for the two work cycles, with peaks during particular sub-tasks and when arms were in elevated positions. Recommended limits for cardiac strain indices were surpassed in both seasons, although in summer they were exceeded significantly more frequently. The part of cardiac effort attributable to thermoregulatory adjustments was also higher in summer while the fraction reflecting metabolic needs did not change with the season. These findings demonstrate high levels of cardiac strain in this work situation and raise the question of redefining heat exposure standards to include the prevention of excessive cardiac strain resulting from cumulative effects of heat load and ergonomic stressors.     

Cardiac strain among women workers in an industrial laundry

Occupational heat exposure standards define permissible thermal conditions on the basis of metabolic heat production. However, even when energy expenditure is low, upright posture and repetitive upper limb motion may influence thermoregulatory behaviour through increased cardiovascular stress. The present study was undertaken to examine the relationship between work activity, thermal exposure and cardiac strain among women laundry workers engaged in sedentary, repetitive work activity. Ambient temperatures, work activity and heart rate were recorded during complete work shifts for 11 women over three days in summer and three days in winter. Workstation temperatures were significantly higher in summer. Analysis of continuous recordings of heart rate with respect to work activity showed (i) parallel increases in pulse rate and dominant arm movement frequency; (ii) different patterns of heart rate fluctuations for the two work cycles, with peaks during particular sub-tasks and when arms were in elevated positions. Recommended limits for cardiac strain indices were surpassed in both seasons, although in summer they were exceeded significantly more frequently. The part of cardiac effort attributable to thermoregulatory adjustments was also higher in summer while the fraction reflecting metabolic needs did not change with the season. These findings demonstrate high levels of cardiac strain in this work situation and raise the question of redefining heat exposure standards to include the prevention of excessive cardiac strain resulting from cumulative effects of heat load and ergonomic stressors.     

Ergonomic on-the-job training of assembly workers. Arm-neck-shoulder complaints drastically reduced amongst beginners

Assembly workers at a chain saw factory in Sweden were ergonomically instructed with the purpose of adjusting their movement patterns so that the muscular load on their upper extremities was kept below the critical level, defined as 10% of the maximum voluntary contraction. The study included two separate categories of subjects: new workers without previous experience of assembly work, and workers with at least one year's experience. As a result of the ergonomic instruction, the number of days lost through arm-neck-shoulder complaints was reduced by half in the test group consisting of new workers, compared with the corresponding control group with no ergonomic training. Amongst the experienced workers, however, the difference between the test group and the control group was statistically non-significant. The study showed that ergonomic monitoring and training are necessary to benefit fully from improved workplaces and tools. Considering the results accomplished amongst the new workers and given the extent of sick leave for the upper extremities, it seems that ergonomic interventions to prevent arm-neck-shoulder complaints at an early stage are extremely worthwhile.     

Activity in neck-shoulder and lower arm muscles during computer and smartphone work

Relevance to industryThere is emerging evidence of musculoskeletal problems related to smartphone work and a rapid transition to mobile workplaces, where smartphones are key working tools. Aim: The study's aim was to compare muscle activity during computer work with smartphone work and to see what possible effects ergonomic recommendations for smartphone usage have on muscle activity.MethodsActivity was measured bilaterally from the upper trapezius muscle and from lower arm muscles on the right hand side, on twelve participants with surface electromyography who performed e-mail work on the computer using ergonomic recommendations, smartphone in a self-chosen way of working and on smartphone with ergonomic recommendations. Effects on productivity was not assessed in this study.ResultsActivity in m. trapezius and m. extensor digitorum was significantly higher during computer work (p < 0.05) than during the two smartphone usages and activity in m. interossei dorsalis 1 was, vice versa, significantly higher during smartphone work (p < 0.05). Comparison of smartphone in self-chosen way of working and smartphone with ergonomic recommendations showed no significant differences.ConclusionsPrevious research has highlighted the benefits of variation of work postures. This paper indicates that replacing the computer with a smartphone gives the trapezius muscle an opportunity to rest.     

Variation in upper limb posture and movement during word processing with and without mouse use

Work postures and movements of the upper limb were analysed for 12 ‘mouse’ operators and 12 ‘non-mouse’ computer operators employed in word-processing work. Measurements were carried out during correction of a given text. ‘Mouse’ operators spent 64% of the working time with the operative wrist deviating more than 15° towards the ulnar side, while ‘non-mouse’ operators spent 96% of the time with the corresponding wrist in neutral position towards radial deviation. The rotation in the shoulder was at all times in neutral position towards inward rotation for ‘non-mouse’ operators, while ‘mouse’ operators worked 81% of the time with the shoulder rotated outward more than 30°. ‘Mouse’ operators corrected a longer text during the given time. Our observations showed long periods of strenuous working postures for ‘mouse’ operators compared to ‘non-mouse’ operators. We believe that further investigations need to be carried out on the effects of word-processing techniques and to develop ergonomic work station designs for the ‘mouse’ and other non-keyboard input devices.     

Design of assembly lines with the concurrent consideration of productivity and upper extremity musculoskeletal disorders using linear models

Work-related musculoskeletal disorders (WMSDs) are common occupational diseases among assembly workers due to repetitive motions or heavy workloads. The conventional approaches to decreasing WMSDs in assembly workers usually focus on individual assembly work at the station level. These approaches, however, do not pay enough attention to work allocation at the whole assembly line level such as balancing ergonomic burdens among workers by proper work assignment. This paper presents a methodology that can be used to integrate ergonomic measures of upper extremities into assembly line design problems. Linear models are developed to link work-worker assignment to the upper extremity ergonomic measures based on a guideline from American Conference of Governmental Industrial Hygienists. These linear models allow ergonomic and productivity measures to be integrated as a mixed-integer programming model. The case studies of this paper show the new model can effectively balance and control exposure levels in the upper extremity while not significantly decreasing line efficiency. This research shows the potential to reduce the need of numerous task adjustments for ergonomic improvement after initial assembly line design in conventional trial-and-error based assembly task adjustment. Furthermore, these linearization methods can be generalized in order to incorporate other ergonomic measures in tabulated forms into assembly line design problems.