Inverse staggered poly-Si and amorphous Si double structure TFT'sfor LCD panels with peripheral driver circuits integration

Inverse staggered polycrystalline silicon (poly-Si) and hydrogenated amorphous silicon (a-Si:H) double structure thin-film transistors (TFT's) are fabricated based on the conventional a-Si:H TFT process on a single glass substrate. After depositing a thin (20 nm) a-Si:H using the plasma CVD technique at 300°C, Ar⁺ and XeCl (300 mJ/cm²) lasers are irradiated successively, and then a thick a-Si:H (200 nm) and n⁺ Si layers are deposited again. The field effect mobilities of 10 and 0.5 cm ²/V·s are obtained for the laser annealed poly-Si and the a-Si:H (without annealing) TFT's, respectively     

High field-effect-mobility a-Si:H TFT based on high deposition-ratePECVD materials

The hydrogenated amorphous silicon (a-Si:H) thin-film transistors (TFT's) having a field-effect mobility of 1.45 ±0.05 cm² /V·s and threshold voltage of 2.0±0.2 V have been fabricated from the high deposition-rate plasma-enhanced chemical vapor deposited (PECVD) materials. For this TFT, the deposition rates of a-Si:H and N-rich hydrogenated amorphous silicon nitride (a-SiN_1.5 :H) are about 50 and 190 nm/min, respectively. The TFT has a very high ON/OFF-current ratio (of more than 10⁷), sharp subthreshold slope (0.3±0.03 V/decade), and very low source-drain current activation energy (50±5 meV). All these parameters are consistent with a high mobility value obtained for our a-Si:H TFT structures. To our best knowledge, this is the highest field-effect mobility ever reported for an a-Si:H TFT fabricated from high deposition-rate PECVD materials     

Dependence of thin film transistor characteristics on thedeposition conditions of silicon nitride and amorphous silicon

The systematic relation between thin film transistors' (TFT's) characteristics and the deposition conditions of amorphous silicon nitride (a-SiN) films and hydrogenated amorphous silicon (a-Si:H) films is investigated. It is observed that field effect mobility μ_FE and threshold voltage V_th of the TFT's strongly depend on the deposition conditions of these films. The maximum μ_FE of 0.88 cm²/V·s is obtained for the TFT of which a-SiN film is deposited at a pressure of 85 Pa. This phenomenon is due to the variation of the interface states density between a-Si:H film and a-SiN film     

XeCl Excimer laser annealing used in the fabrication of poly-Si TFT's

Mo-gate n-channel poly-Si thin-film transistors (TFT's) have been fabricated for the first time at a low processing temperature of 260°C. A 500-1000-A-thick a-Si:H was successfully crystallized by XeCl excimer laser (308nm) annealing without heating a glass substrate. TFT's were fabricated in the crystallized Si film. The channel mobility of the TFT was 180cm²/V.s when the a-Si:H was crystallized by annealing with a laser having an energy density of 200 mJ/cm². This result shows that high-speed silicon devices can be fabricated at a low temperature using XeCl excimer laser annealing.     

Hydrogen dilution effect on the properties of coplanar amorphoussilicon thin-film transistors fabricated by inductively-coupled plasmaCVD

The electrical and optical properties of the hydrogenated amorphous silicon (a-Si:H) films deposited by inductively-coupled plasma (ICP) chemical vapor deposition (CVD) with a variation of H₂ flow rate have been studied. The photosensitivity of a-Si:H is ~10⁷ when the H₂/SiH₄ ratio is between 3 and 8. With increasing H₂/SiH₄, the SiH₂ mode infrared absorption has a minimum at a H₂/SiH₄ ratio of 8. Coplanar a-Si:H thin-film transistors (TFT's) were fabricated using a triple layer of thin a-Si:H, silicon-nitride, and a-Si:H deposited by ICP-CVD using ion doping and low resistivity Ni silicide. After patterning the thin a-Si:H/silicon-nitride layers on the channel region, the gate and source/drain regions were ion-doped and then heated at 230°C to form Ni silicide layers. The low resistive Ni silicide formed on the a-Si:H reduces the offset length between gate and source/drain, leads to a coplanar a-Si:H TFT. The TFT exhibited a field effect mobility of 0.6 cm²/Vs and a threshold voltage of 2.3 V at the H₂/SiH₄ ratio of 8. The effect of H₂ dilution in SiH₄ on the coplanar a-Si:H TFT performance has been investigated. We found that the performance of the TFT is the best when the SiH₂ mode density in a-Si:H is the minimum. The coplanar TFT is very suitable for large-area, high density TFT displays because of its low parasitic capacitance between gate and source/drain contacts     

A high-performance polysilicon thin-film transistor using XeClexcimer laser crystallization of pre-patterned amorphous Si films

A high-performance polysilicon thin-film transistor (TFT) fabricated using XeCl excimer laser crystallization of pre-patterned amorphous Si films is presented. The enhanced TFT performance over previous reported results is attributed to pre-patterning before laser crystallization leading to enhanced lateral grain growth. Device performance has been systematically investigated as a function of the laser energy density, the repetition rate, and the number of laser shots. Under the optimal laser energy density, poly-Si TFT's fabricated using a simple low- temperature (⩽600°C) process have field-effect mobilities of 91 cm²/V·s (electrons) and 55 cm²/V·s (holes), and ON/OFF current ratios over 10 ⁷ at V_Ds=10 V. The excellent overall TFT performance is achieved without substrate heating during laser crystallization and without hydrogenation. The results also show that poly-Si TFT performance is not sensitive to the laser repetition rate and the number of laser shots above 10     

A novel coplanar amorphous silicon thin-film transistor usingsilicide layers

A novel, coplanar, hydrogenated amorphous silicon (a-Si:H) thin-film transistor (TFT) was fabricated by depositing a triple layer consisting of a-Si:H, silicon-nitride, and a-Si:H. After patterning the top two layers in the gate stack, the devices were doped and a 30 nm Ni layer was deposited. The devices were then annealed for 1 h at 230°C to form self-aligned, low resistive Ni-silicide. The fabricated coplanar a-Si:H TFT exhibits a field effect mobility of 0.6 cm²/Vs, a threshold voltage of 2 V, a subthreshold slope of 0.4 V/dec, and an on/off current ratio of ~10⁷     

Fully self-aligned tri-layer a-Si:H thin-film transistors withdeposited doped contact layer

We demonstrate a new self-aligned TFT process for hydrogenated amorphous silicon thin-film transistors (a-Si:H TFTs). Two backside exposure photolithography steps are used to fabricate fully self-aligned tri-layer TFTs with deposited n⁺ contacts. Since no critical data alignment is required, this simple process is well suited to fabrication of short channel TFTs. We have fabricated fully self-aligned tri-layer a-Si:H TFTs with excellent device performance, and contact overlaps <1 μm. For a 20-μm channel length TFT with an a-Si:H thickness of 13 nm, the linear region (V_DS=0.1 V) and saturation region (V_DS=25 V) extrinsic mobility values are both 1.2 cm²/V-s, the off currents are <1 pA, and the on/off current ratio is >10⁷     

High field effect mobility deuterated amorphous silicon thin-filmtransistors based on the substitution of hydrogen with deuterium

The characteristics of amorphous silicon hydrogen and deuterium thin-film transistors (a-Si:H/a-Si:D TFT) were studied. The deuterated and hydrogenated amorphous silicon channels were prepared by first annealing the as-deposited a-Si:H layer at 550°C in N₂ environment to expel all the hydrogen atoms out of the films, then the D ₂ or H₂ plasma were applied to treat the amorphous silicon layers. The field effect mobility of the conventional hydrogen TFT is usually smaller than 1 cm²/V-s. It was found that substitution of hydrogen with deuterium improved the field effect mobility of the TFT. The maximum field effect mobility of a-Si:D TFT obtained from the saturation region was 1.77 cm²/V-s     

Low temperature poly-Si thin-film transistor fabrication bymetal-induced lateral crystallization

A new low temperature crystallization method for poly-Si TFTs was developed: Metal-Induced Lateral Crystallization (MILC). The a-Si film in the channel area of a TFT was laterally crystallized from the source/drain area, on which an ultrathin nickel layer was deposited before annealing. The a-channel poly-Si TFTs fabricated at 500°C by MILC showed a mobility of 121 cm²/V·s, a threshold voltage of 1.2 V, and an on/off current ratio of higher than 10⁶ . These electrical properties are much better than TFTs fabricated by conventional crystallization at 600°C     

Pentacene organic thin-film transistors-molecular ordering andmobility

Pentacene-based organic thin-film transistors (TFT's) with field-effect mobility as large as 0.7 cm²/V·s and on/off current ratio larger than 10⁸ have been fabricated. Pentacene films deposited by evaporation at elevated temperature at low-to-moderate deposition rates have a high degree of molecular ordering with micrometer-sized and larger dendritic grains. Such films yield TFT's with large mobility. Films deposited at low temperature or by flash evaporation have small grains and poor molecular ordering and yield TFT's with low mobility     

A high-performance polycrystalline silicon thin film transistorwith a silicon nitride gate insulator

We have fabricated a high performance polycrystalline silicon (poly-Si) thin film transistor (TFT) with a silicon-nitride (SiN_x ) gate insulator using three stacked layers: very thin laser of hydrogenated amorphous silicon (a-Si:H), SiN_x and laser annealed poly-Si. After patterning thin a-Si:H/SiN_x layers, gate, and source/drain regions were ion-doped and then Ni layer was deposited. This structure was annealed at 250°C to form a NiSi silicide phase. The low resistive Ni silicides were introduced as gate/source/drain electrodes in order to reduce the process steps. The poly-Si with a grain size of 250 nm and low resistance n⁺ poly-Si for ohmic contact were introduced to achieve a high performance TFT. The fabricated poly-Si TFT exhibited a field effect mobility of 262 cm²/Vs and a threshold voltage of 1 V     

A new process of fabricating inverted-staggered tri-layer thin-filmtransistors

A new method of fabricating a-Si:H TFT with etching-stop structure has been proposed. Only one plasma-enhanced chemical vapor deposition is required in this new method and a PH₃/H₂ plasma treatment during the deposition has been used to form the TFT contact and thus saved another plasma deposition. With this method, a TFT of 500 Å active layer has been fabricated successfully. The drain current and saturation mobility of this device is 2.4×10^-7 A and 0.1 cm²/V sec, respectively, which is comparable to the conventional fabricating method. The plasma treatment will also form an additional leakage path on the TFT top surface and increase the TFT subthreshold slope. However, a current of less than 1 pA at V_G=-2.4 V can still be obtained. The possible mechanism of the contact formation by the plasma treatment is also discussed     

High performance low temperature polysilicon thin film transistorusing ECR plasma thermal oxide as gate insulator

Electron cyclotron resonance (ECR) plasma thermal oxide has been investigated as a gate insulator for low temperature (⩽600°C) polysilicon thin-film transistors based on solid phase crystallization (SPC) method. The ECR plasma thermal oxide films grown on a polysilicon film has a relatively smooth interface with the polysilicon film when compared with the conventional thermal oxide and it shows good electrical characteristics. The fabricated poly-Si TFT's without plasma hydrogenation exhibit field-effect mobilities of 80 (60) cm²/V·s for n-channel and 69 (48) cm²/V·s for p-channel respectively when using Si₂ H₆(SiH₄) source gas for the deposition of active poly-Si films     

The Characteristics of New n-Type Polycrystalline Silicon Thin-Film Transistors Employing Alternating Magnetic-Field-Enhanced Rapid Thermal Annealing

We fabricated a new top-gate n-type depletion-mode polycrystalline silicon (poly-Si) thin-film transistor (TFT) employing alternating magnetic-field-enhanced rapid thermal annealing. An n⁺ amorphous silicon (n⁺ a-Si) layer was deposited to improve the contact resistance between the active Si and source/drain (S/D) metal. The proposed process was almost compatible with the widely used hydrogenated amorphous silicon (a-Si:H) TFT fabrication process. This new process offers better uniformity when compared to the conventional laser-crystallized poly-Si TFT process, because it involves nonlaser crystallization. The poly-Si TFT exhibited a threshold voltage (V_TH) of -7.99 V at a drain bias of 0.1 V, a field-effect mobility of 7.14 cm²/V ldr s, a subthreshold swing (S) of 0.68 V/dec, and an ON/OFF current ratio of 107. The diffused phosphorous ions (P⁺ ions) in the channel reduced the V_TH and increased the S value.     

Copper gate hydrogenated amorphous silicon TFT with thin bufferlayers

We demonstrated a Cu gate hydrogenated amorphous silicon thin-film transistor (TFT) with buffer layers. We introduced an AlN/Cu/Al₂ O₃ multilayer for a gate of an a-Si:H TFT. The Al₂ O₃ improves the adhesion to glass substrate and AlN protect the Cu diffusion to the TFT and plasma damage to Cu during plasma enhanced chemical vapor deposition of silicon-nitride. An a-Si:H TFT with a Cu gate exhibited a field effect mobility of 1.18 cm² V/s, a gate voltage swing of 0.87 V/dec., and a threshold voltage of 3.5 V     

基于柔性PI基底的氧化物IGZO TFT器件工艺及特性研究

讨论了基于柔性PI基底上的底栅型TFT器件工艺,通过工艺优化解决了双层结构干刻速率不同造成的下切角形状。本文TFT器件是基于氧化物IGZO为有源层,栅绝缘层采用Si3N4/SiO2双层结构,采用两次补偿曝光、干刻方式消除干刻引入的下切角形状,有效解决了薄膜沉积引入的断线风险。实验结果表明,经过SEM断面观察,干刻后双层结构taper角度适合TFT器件后续沉膜条件,柔性基底上制作的TFT器件迁移率达到14.8cm2/(V·s),阈值电压Vth约0.5V,亚域值摆幅SS约0.5V/decade,TFT器件的开关比Ion/Ioff106。通过此方法制作出的器件性能良好,满足LCD、OLED或电子纸的驱动要求。     

A polycrystalline silicon thin-film transistor with a thinamorphous buffer

We have developed a novel, low off-state leakage current polycrystalline silicon (poly-Si) thin-film transistor (TFT) by introducing a very thin hydrogenated amorphous silicon (a-Si:H) buffer on the poly-Si active layer. The a-Si:H buffer is formed on the whole poly-Si and thus no additional mask step is needed. With an a-Si:H buffer on poly-Si, the off-state leakage current of a coplanar TFT is remarkably reduced, while the reduction of the on-state current is relatively small. The poly-Si TFT with an a-Si:H buffer exhibited a field effect mobility of 12 cm²/Vs and an off-state leakage current of 3 fA/μm at the drain voltage of 1 V and the gate voltage of -5 V     

Fabrication of high-mobility p-channel poly-Si thin filmtransistors by self-aligned metal-induced lateral crystallization

High-mobility p-channel poly-Si TFTs were fabricated using a new low-temperature process (⩽500°C): self-aligned metal-induced lateral crystallization (MILC). With a one-step annealing at 500°C, activation of dopants in source/drain/gate a-Si films as well as the crystallization of channel a-Si films was achieved. The TFTs showed a threshold voltage of -1.7 V, and an on/off current ratio of ~10⁷ without post-hydrogenation. The mobility was measured to be as high as 90 cm²/V·s, which is two to three times higher than that of the poly-Si TFTs fabricated by conventional solid-phase crystallization at around 600°C     

Stability of nc-Si:H TFTs With Silicon Nitride Gate Dielectric

We report the fabrication and characterization of bottom-gate and top-gate nanocrystalline silicon (nc-Si:H) thin-film transistors (TFTs) with amorphous-silicon nitride (a-SiN_x:H) as the gate dielectric. The devices were fabricated using standard 13.56-MHz plasma-enhanced chemical vapor deposition at 240 degC. Here, the same 80-nm nc-Si:H channel, 300-nm a-SiN_x:H gate dielectric, and 60-nm n⁺ nc-Si:H ohmic contact layers were used in both TFT structures. We analyzed the effects of gate configuration on TFT performance and, in particular, the electrical stability. The stability tests were carried out at a gate bias stress in the range from 20 to 40 V. The nc-Si:H TFTs demonstrated much better threshold-voltage (V_T ) stability compared with the amorphous-silicon (a-Si:H) counterparts, offering great promise for applications in active-matrix organic light-emitting diode (AMOLED) displays