Bottleneck identification procedures for the job shop scheduling problem with applications to genetic algorithms

Two bottleneck identification algorithms (one for bottleneck machines and the other for bottleneck jobs) are presented for the job shop scheduling problem in which the total weighted tardiness must be minimized. The scheduling policies on bottleneck machines can have significant impact on the final scheduling performance, and therefore, they need to be optimized with more computational effort. Meanwhile, bottleneck jobs that can cause considerable deterioration to the solution quality also need to be considered with higher priority. In order to describe the characteristic information concerning such bottleneck machines and bottleneck jobs, a statistical approach is devised to obtain the bottleneck characteristic values for each machine, and, in addition, a fuzzy inference system is employed to transform human knowledge into the bottleneck characteristic values for each job. These bottleneck characteristic values reflect the features of both the objective function and the current optimization stage. Finally, the effectiveness of the two procedures is verified by specifically designed genetic algorithms.     

Genetic algorithms for minimizing makespan in a flow shop with two capacitated batch processing machines

This paper considers a flow shop with two batch processing machines. The processing times of the job and their sizes are given. The batch processing machines can process multiple jobs simultaneously in a batch as long as the total size of all the jobs in a batch does not exceed its capacity. When the jobs are grouped into batches, the processing time of the batch is defined by the longest processing job in the batch. Batch processing machines are expensive and a bottleneck. Consequently, the objective is to minimize the makespan (or maximize the machine utilization). The scheduling problem under study is NP-hard, hence, a genetic algorithm (GA) is proposed. The effectiveness (in terms of solution quality and run time) of the GA approach is compared with a simulated annealing approach, a heuristic, and a commercial solver which was used to solve a mixed-integer formulation of the problem. Experimental study indicates that the GA approach outperforms the other approaches by reporting better solution.     

Combined column generation and constructive heuristic for a proportionate flexible flow shop scheduling

In a proportionate flow shop problem, jobs have to be processed through a fixed sequence of machines, and processing time for each job is equal on all machines. Such a problem has seldom been tackled. Proportionate flexible flow shop (PFFS) scheduling problems combine the properties of proportionate flow shop scheduling problems and parallel machine scheduling problems. This study presents a combined approach based on column generation (CG) for a PFFS problem with the criterion to minimize the objective of the total weighted completion time (TWCT). Minimizing TWCT in a PFFS problem significantly differs from the parallel-identical-machine scheduling problem, an optimal schedule in which jobs on each machine are in the weighted shortest processing time (WSPT) order. This combined approach adopts a CG approach to effectively handle job assignments to machines, and a constructive heuristic to obtain an optimal sequence for a single machine. Experimental results show the effectiveness of the combined approach in obtaining excellent quality solutions in a reasonable time, especially for large-scale problems.     

Solving job shop scheduling problems using artificial immune system

The n-job, m-machine job shop scheduling (JSS) problem is one of the general production scheduling problems. Many existing heuristics give solutions for small size problems with near optimal solutions. This paper deals with the criterion of makespan minimization for the job shop scheduling of different size problems. The proposed computational method of artificial immune system algorithm (AIS) is used for finding optimal makespan values of different size problems. The artificial immune system algorithm is tested with 130 benchmark problems [10 (ORB1-ORB5 & ARZ5-ARZ9), 40 (LA01-LA40) and 80 (TA01-TA80)]. The results show that the AIS algorithm is an efficient and effective algorithm which gives better results than the Tabu search shifting bottleneck procedure (TSSB) as well as the best solution of shifting bottleneck procedure ( SB-GLS1 ) of Balas and Vazacopoulos.     

考虑工序相关性的动态Job shop调度问题启发式算法

提出一类考虑工序相关性的、工件批量到达的动态Job shop 调度问题,在对工序相关性进行了定义和数学描述的基础上,进一步建立了动态Job shop 调度问题的优化模型。设计了一种组合式调度规则RAN(FCFS,ODD),并提出了基于规则的启发式算法以及该类动态Job shop 调度问题的算例生成方法。为验证算法和比较评估调度规则的性能,对算例采用文献提出的7种调度规则和RAN(FCFS,ODD)进行了仿真调度,对调度结果的分析表明了算法的有效性和RAN(FCFS,ODD)调度规则求解所提出的动态Job Shop 调度问题的优越性能。     

Algorithms for flexible flow shop problems with unrelated parallel machines, setup times, and dual criteria

In textile industries, production facilities are established as multi-stage production flow shop facilities, where a production stage may be made up of parallel machines. This known as a flexible or hybrid flow shop environment. This paper considers the problem of scheduling n independent jobs in such an environment. In addition, we also consider the general case in which parallel machines at each stage may be unrelated. Each job is processed in ordered operations on a machine at each stage. Its release date and due date are given. The preemption of jobs is not permitted. We consider both sequence- and machine-dependent setup times. The problem is to determine a schedule that minimizes a convex combination of makespan and the number of tardy jobs. A 0–1 mixed integer program of the problem is formulated. Since this problem is NP-hard in the strong sense, we develop heuristic algorithms to solve it approximately. Firstly, several basic dispatching rules and well-known constructive heuristics for flow shop makespan scheduling problems are generalized to the problem under consideration. We sketch how, from a job sequence, a complete schedule for the flexible flow shop problem with unrelated parallel machines can be constructed. To improve the solutions, polynomial heuristic improvement methods based on shift moves of jobs are applied. Then, genetic algorithms are suggested. We discuss the components of these algorithms and test their parameters. The performance of the heuristics is compared relative to each other on a set of test problems with up to 50 jobs and 20 stages.     

一种动态识别瓶颈机床的启发算法

瓶颈机床是影响车间生产和调度的关键因素。针对Jobshop调度中的瓶颈机床确定问题,提出了动态识别瓶颈机床的搜索算法框架。并详细讨论了算法框架中的工序开始时间窗、搜索空间的概率模型和动态启发算法。最后用算例验证了动态启发算法的有效性。     

mAOR: A heuristic-based reactive repair mechanism for job shop schedules

Literature on job shop scheduling has primarily focused on the development of predictive schedules that generate an allocation sequence of jobs on machines. However, in practice, frequent deviations from a predictive schedule occur when the job shop experiences either external (e.g. unexpected arrival of urgent jobs) or internal disturbances (e.g. machine breakdowns) and renders the schedules inefficient. The reactive repair of the original schedule is a better alternative to total rescheduling, as the latter is not only time consuming but also leads to shop floor nervousness. Most of the existing schedule repair heuristics handle singular disruptions only. In this paper, the typical job shop disruptions are studied and their repair processes are decomposed into four generic repair steps, which are achieved using the proposed modified AOR (mAOR) heuristic. An extensive simulation study has also been conducted to evaluate the performance of the mAOR schedule repair heuristic, and the results indicate that the mAOR heuristic is effective in repairing job shop schedules when faced with disruptions.     

Scheduling of a hub reentrant job shop to minimize makespan

This paper focuses on a hub reentrant shop scheduling problem which is motivated by actual packing production line in the iron and steel industry. There are five operations for processing a job where three operations must be processed on a hub machine, and between any two consecutive operations on the hub machine, two operations must be processed on other two secondary machines, respectively. We mainly consider two types of the problem. The first is basic hub reentrant shop (BHRS) problem where only one machine in each secondary machine center. The second is hybrid hub reentrant shop (HHRS) problem where multiple machines in each secondary machine center. The objective is to minimize the makespan. For BHRS problem, we show that the problem is NP-hard in the strong sense. Some properties are derived for identifying an optimal schedule. Furthermore, a heuristic algorithm is proposed with the worst performance ratio 6:5, and this ratio is demonstrated tight. For HHRS problem, two well-solvable cases are proposed, respectively. Under a split condition, HHRS is equivalent to a two-stage hybrid flow shop problem. The worst case of a class of proposed algorithms is analyzed. The performance ratio is demonstrated relatively with the secondary machine numbers.     

Sequencing heuristic for scheduling jobs with dependent setups in a manufacturing system

In this paper we discuss a single-machine scheduling problem with machine maintenance. In many production systems, the sequence-dependent setup time of a job cannot be ignored when a switch between two different jobs occurs. In our research, we develop a heuristic to minimize the completion time, or equivalently the total setup time subject to maintenance and due dates. The heuristic consists of three procedures: the initialization procedure, the Stinson heuristic procedure and the iterative procedure. Computational performance of the heuristic is evaluated by comparing its solution with the solution of the branch-and-bound algorithm. The performance of the heuristic on various sizes problems is provided.     

An effective hybrid particle swarm optimization for no-wait flow shop scheduling

The no-wait flow shop scheduling that requires jobs to be processed without interruption between consecutive machines is a typical NP-hard combinatorial optimization problem, and represents an important area in production scheduling. This paper proposes an effective hybrid algorithm based on particle swarm optimization (PSO) for no-wait flow shop scheduling with the criterion to minimize the maximum completion time (makespan). In the algorithm, a novel encoding scheme based on random key representation is developed, and an efficient population initialization, an effective local search based on the Nawaz-Enscore-Ham (NEH) heuristic, as well as a local search based on simulated annealing (SA) with an adaptive meta-Lamarckian learning strategy are proposed and incorporated into PSO. Simulation results based on well-known benchmarks and comparisons with some existing algorithms demonstrate the effectiveness of the proposed hybrid algorithm.     

Lot streaming in a two-machine mixed shop

Most classical scheduling models overlook the fact that products are often produced in job lots and assume that job lots are indivisible single entities, although an entire job lot consists of many identical items. However, splitting an entire lot (process batch) into sublots (transfer batches) to be moved to downstream machines allows the overlapping of different operations on the same product while work needs to be completed on the upstream machine. This approach is known as lot streaming in scheduling theory. In this study, the lot streaming problem of multiple jobs in a two-machine mixed shop where there are two different job types as flow shop and open shop is addressed so as to minimize the makespan. The optimal solution method is developed for the mixed shop scheduling problem in which lot streaming can improve the makespan.     

求解Job Shop问题的一种免疫模拟退火算法

针对以最小化加权拖期和为优化目标的Job Shop调度问题,提出了一种基于瓶颈工件识别的免疫模拟退火算法。为描述各工件对最终调度性能影响的关键程度,定义了工件瓶颈特征量并提出基于人工调度经验的模糊推理系统以计算该特征量值。根据瓶颈工件需优先调度这一思路设计了一种有效利用工件瓶颈特征信息的免疫机制。在模拟退火过程中引入该免疫算法,并进行了大量数值计算实验。对不同规模问题的计算实例表明,该算法能够加快优化过程的收敛速度,取得较好的优化结果。     

Group shop scheduling with uncertain data and a general cost objective

In this paper, a stochastic group shop scheduling problem with a due date-related objective is studied. The group shop scheduling problem provides a general formulation including two other shop scheduling problems, the job shop and the open shop. Both job release dates and processing times are assumed to be random variables with known distributions. Moreover, earliness and tardiness of jobs are penalized at different rates. The objective is to minimize the expected maximum completion cost among all jobs. A lower bound on the objective function is proposed, and then, a hybrid approach following a simulation optimization procedure is developed to deal with the problem. An ant colony optimization algorithm is employed to construct good feasible solutions, while a discrete-event simulation model is used to estimate the performance of each constructed solution that, taking into account its lower bound, may improve the best solution found so far. The proposed approach is then evaluated through computational experiments.     

GA based heuristic for the open job shop scheduling problem

Open job shop scheduling is a kind of job shop scheduling in which operations can be performed in any order. In this paper an attempt is made to develop a heuristic for the open job shop scheduling problem using genetic algorithm to minimize makespan. Genetic algorithm operators are suitably modified to maintain feasibility. The results are statistically compared and found to be significantly better than the earlier reported results.     

A rolling horizon job shop rescheduling strategy in the dynamic environment

In this paper, the job shop scheduling problem in a dynamic environment is studied. Jobs arrive continuously, machines breakdown, machines are repaired and due dates of jobs may change during processing. Inspired by the rolling horizon optimisation method from predictive control technology, a periodic and event-driven rolling horizon scheduling strategy is presented and adapted to continuous processing in a changing environment. The scheduling algorithm is a hybrid of genetic algorithms and dispatching rules for solving the job shop scheduling problem with sequence-dependent set-up time and due date constraints. Simulation results show that the proposed strategy is more suitable for a dynamic job shop environment than the static scheduling strategy.     

Single-machine scheduling with a sum-of-processing-time based learning effect and deteriorating jobs

The paper deals with the single-machine scheduling problem with a sum-of-processing-time- based learning effect and deteriorating jobs. By the effects of sum-of-processing-time-based learning and deterioration, we mean that the processing time of a job is defined by function of its starting time and total normal processing time of jobs in front of it in the sequence. It is shown that, even with the introduction of the effects of sum-of-processing-time-based learning and deterioration to job processing times, the single-machine makespan minimization problem remains polynomially solvable.     

A drastic hybrid heuristic algorithm to approach to JIT policy considering controllable processing times

Job scheduling has always been a challenging task in modern manufacturing and the most real life scheduling problems which involves multi-criteria, multi-machine environments. In this research, the single-machine scheduling problem is studied in which job processing times are controllable, namely, they may vary within a specified interval. The goal of this research is to minimize total tardiness and earliness on a single machine, simultaneously. In this context, we first propose a mathematical model for the considered problem and then a net benefit compression–net benefit expansion heuristic is presented for obtaining the set of amounts of compression and expansion of jobs processing times in a given sequence. Two meta-heuristic approaches are then employed to solve medium-to-large-sized problems as local search methods. Thereafter, we apply a hybrid method based on our heuristic as well as these two meta-heuristics in order to obtain solutions with higher quality within lesser computational time. The addressed problem is NP-hard since the single machine total tardiness problem is already NP-hard. The computational results show that our proposed heuristics can effectively solve such Just-In-Time problem with a high-quality solution.     

Job shop scheduling techniques in semiconductor manufacturing

This paper presents a brief review on job shop scheduling techniques in semiconductor manufacturing. The manufacturing environment in a semiconductor industry is considered a highly complex job shop, involving multiple types of work centers, large and changing varieties of products, sequence-dependent setup times, reentrant process flow, etc., in a dynamic scheduling environment. Due to the stubborn nature of the deterministic job shop scheduling problem itself, many of the solutions proposed are of hybrid construction cutting across the traditional disciplines. The problem has been investigated from a variety of perspectives resulting in several analytical techniques combining generic as well as problem-specific strategies. In this paper, we seek to provide a brief overview of the problem, the techniques used and the researchers involved in solving this problem.     

Pareto archived simulated annealing for job shop scheduling with multiple objectives

In this paper, the job shop scheduling problem is studied with the objectives of minimizing the makespan and the mean flow time of jobs. The simultaneous consideration of these objectives is the multi-objective optimization problem under study. A metaheuristic procedure based on the simulated annealing algorithm called Pareto archived simulated annealing (PASA) is proposed to discover non-dominated solution sets for the job shop scheduling problems. The seed solution is generated randomly. A new perturbation mechanism called segment-random insertion (SRI) scheme is used to generate a set of neighbourhood solutions to the current solution. The PASA searches for the non-dominated set of solutions based on the Pareto dominance or through the implementation of a simple probability function. The performance of the proposed algorithm is evaluated by solving benchmark job shop scheduling problem instances provided by the OR-library. The results obtained are evaluated in terms of the number of non-dominated schedules generated by the algorithm and the proximity of the obtained non-dominated front to the Pareto front.