Phase transition and electrical properties of Bi0.5(Na0.8K0.2)0.5ZrO3 modified (K0.52Na0.48)(Nb0.95Sb0.05)O3 lead-free piezoelectric ceramics

In this work, (1−x)(K_0.52Na_0.48)Nb_0.95Sb_0.05O₃−xBi_0.5(Na_0.8K_0.2)_0.5ZrO₃ [abbreviated as (1−x)KNNS−xBNKZ, x=0–0.06] lead-free ceramics were fabricated using solid-state reaction method. The effects of BNKZ contents on the phase structure, piezoelectric and ferroelectric properties were investigated. The phase boundaries including orthorhombic-tetragonal (O-T) and rhombohedral-tetragonal (R-T) multiphase coexistence were identified by XRD patterns and temperature-dependent dielectric constant by adding different content of BNKZ. A giant field induced strain (~0.25%) along with converse piezoelectric coefficient d₃₃^* (~629.4 pm/V) and enhanced ferroelectricity P_r (~38 μC/cm²) were obtained when x=0.02, while the specimen with x=0.03 presented the optimal piezoelectric coefficient d₃₃ of 215 pC/N, due to the O-T or R-T phase coexistence near room temperature respectively. These results show that the introduction of Bi_0.5(Na_0.8K_0.2)_0.5ZrO₃ is a very effective way to improve the electrical properties of (K_0.52Na_0.48)(Nb_0.95Sb_0.05)O₃ lead-free piezoelectric ceramics.     

Room temperature constructing rhombohedral-tetragonal phase boundary in novel (Bi,Na)(Zr,Ti)O3 modified (K,Na)(Nb,Sb)O3 ceramics: Phase structure,defect and piezoelectric performance

Lead-free (1-x)(K_0.5Na_0.5)(Nb_0.96Sb_0.04)O₃-x(Bi_0.5Na_0.5)(Zr_0.8Ti_0.2)O₃ ceramics (abbreviated as (1-x)KNNS-xBNZT, x = 0, 0.01, 0.02, 0.03, 0.035 and 0.04) were synthesized by the solid-state method, and the dependence of phase evolution, microstructure, oxygen vacancy defect and electrical properties on compositions were carefully investigated. All ceramics had a pure perovskite structure and a dense microstructure. The phase transition temperatures (T_R-O and T_O-T) of the ceramics were adjusted by adding BNZT, and the rhombohedral-tetragonal (R-T) phase coexistence boundary was successfully constructed at room temperature when x = 0.03, the excellent piezoelectric performance (d₃₃ ～ 323 pC/N, k_p ～ 0.372) and high Curie temperature (T_C ～ 276 °C) have been achieved at this time. The grain size of the ceramics showed a strong difference on x content, and the maximum relative density value of 95.42% was obtained. The domain structure characterized by PFM confirmed that the ceramics possess small-sized nano-domains and complex domains at x = 0.03, which are the origin of enhanced piezoelectric properties. Moreover, the oxygen vacancy defect that can pin the domain walls was increased with the addition of (Bi_0.5Na_0.5)(Zr_0.8Ti_0.2)O₃. As a result, the doping with BNZT can significantly affect the phase structure and electrical properties of the ceramics, indicating that the (1-x)KNNS-xBNZT ceramics system with a R-T phase boundary is a promising lead-free piezoelectric material.     

Phase transition behavior and electrical properties of (1 − x)Bi0.5Na0.5TiO3–x(Na0.53K0.44Li0.04)(Nb0.88Sb0.08Ta0.04)O3 lead-free ceramics

(1 ? x)Bi_0.5Na_0.5TiO₃–x(Na_0.53K_0.44Li_0.04)(Nb_0.88Sb_0.08Ta_0.04)O₃ (BNT–xNKLNST) with x = 0–0.10 lead-free piezoelectric ceramics were prepared by a solid state method, and the structure and electrical properties were investigated in this study. It is found that a morphotropic phase boundary (MPB) of rhombohedral (R) and tetragonal (T) phase exists in the range of 0.03 ≤ x ≤ 0.05 and the structure changes to paraelectric phase when x > 0.07. The samples with x = 0.05 exhibit improved electrical properties owing to the formation of MPB, which are as follows: piezoelectric constant d₃₃ = 120 pC/N, remnant polarization P_r = 39.4 μC/cm² and coercive field E_c = 3.6 kV/mm. These results indicate that the enhanced piezoelectric properties for BNT can be achieved by forming the coexistence of R and T phase.     

Enhanced dielectric and piezoelectric properties in Li/Sb-modified (Na,K)NbO3 ceramics by optimizing sintering temperature

In this paper, lead-free (Na_0.474K_0.474Li_0.052)(Nb_0.948Sb_0.052)O₃ ceramics were synthesized by a conventional solid-state reaction route. The effects of sintering temperature on the crystal structure, microstructure, densification, dielectric properties, and ferroelectric properties of the KNNLS ceramics were addressed. X-ray diffraction patterns and Raman spectrum indicated a transition from orthorhombic to tetragonal phase during the sintering temperature region. This transition is attributed to the migration of Li between the matrix grain and grain boundary. Scanning electron microscopy study revealed increased grain size and enhanced densification with increasing sintering temperature. The density of the ceramics sintered at 1080 °C reached a maximum value of 4.22 g/cm³. KNNLS ceramics sintered at an optimum temperature of 1080 °C exhibited high piezoelectric properties, that is 242 pC/N for d₃₃, 0.42 for k_p and 18.2 μC/cm² for P_r.     

Structural and electrical properties of Na0.47K0.47Li0.06NbO3 lead-free piezoelectric ceramics modified by AgSbO3

(1?x)Na_0.47K_0.47Li_0.06NbO₃ (NKLN)–xAgSbO₃ lead-free piezoelectric ceramics were prepared using a reaction sintering method. The effects of AgSbO₃ doping on the structural and electrical properties of NKLN ceramics sintered at 1000–1040 °C were studied. The dopant affected densification, phase content, sintering temperature, microstructure and electrical properties. Variations in the relative intensity of X-ray diffraction peaks were consistent with Ag⁺ and Sb⁵⁺ ions substituting on the perovskite lattice to produce a change in the proportions of co-existing tetragonal and orthorhombic phases. Grain growth during secondary re-crystallization was also affected. The temperature of the orthorhombic–tetragonal (O–T) phase transition and the Curie temperature (T_C) decreased as a result of AgSbO₃ modifications. The dielectric and piezoelectric properties are enhanced for the composition near the orthorhombic–tetragonal polymorphotropic phase boundary. The 0.92Na_0.47K_0.47Li_0.06NbO₃–0.08AgSbO₃ ceramics exhibited optimum electrical properties (d₃₃=252 pC/N, ε_r=1450, tan δ=0.02, and T_C=280 °C). These results reveal that (1?x)Na_0.47K_0.47Li_0.06NbO₃–xAgSbO₃ ceramics are promising materials for lead-free piezoelectric application.     

Chemical composition and tolerance factor at the morphotropic phase boundary in (Bi0.5Na0.5)TiO3-based piezoelectric ceramics

A quantitative relation between the morphotropic phase boundary (MPB) composition and the tolerance factor (t) in (Bi_0.5Na_0.5)TiO₃ (BNT)-based piezoelectric ceramics was established. The t value of the MPB compositions in BNT-based ceramics is around 0.990–0.993 and is independent of the types of added compounds. In order to experimentally demonstrate it, two piezoelectric ceramic systems (1 ? x)(Bi_0.5Na_0.5)TiO₃–x(Ba_1?aSr_a)TiO₃, a = 0.05 and 0.3 (BNBST5-x and BNBST30-x, x < 12%), were used. X-ray diffraction patterns and the lattice parameter investigations revealed that these two systems formed solid solutions within the studied stoichiometry and showed a rhombohedral–tetragonal phase transformation. Furthermore, both the structure analysis and electric properties measurements indicated that the MPB compositions were BNBST5-6 and BNBST30-8 and their corresponding t value were 0.9900 and 0.9903, respectively. The results confirm the relation between the MPB composition and t value and provide a method for designing new piezoelectric materials.     

Synthesis of (K,Na) (Nb,Ta)O3 lead-free piezoelectric ceramic powders by high temperature mixing method under hydrothermal conditions

A facile hydrothermal route via high temperature mixing method was used to synthesize (K, Na) (Nb, Ta)O₃ lead-free piezoelectric ceramic powders. The influence of Ta doping and K⁺/(K⁺ + Na⁺) molar ratios in the starting solution on the resultant powders were investigated by X-ray diffraction, scanning electron microscope, transmission electron microscopy, and selected area electron diffraction. The Ta element was successfully doped into the alkaline niobate structure to form crystalline (K, Na) (Nb, Ta)O₃ lead-free piezoelectric ceramics powder. The microstructure, piezoelectric, ferroelectric, and dielectric properties of the sintered (K, Na) (Nb, Ta)O₃ ceramics from the obtained powders were investigated. The piezoelectric coefficient (d₃₃), electromechanical coupling coefficient (k_p), dielectric constant (?_r), and remnant polarization (P_r) of the sample sintered at 1180 °C show optimal values of 210 pC/N, 34.0%, 2302, and 19.01 μC/cm², respectively.     

Peculiar dielectric properties of (1-x)(K,Na)(Nb,Sb)O3−x(Bi,Na)ZrO3 ceramics

In spite of the significance from both scientific and technological viewpoints, systematical studies on the dielectric spectra of (K,Na)NbO₃-based lead-free ceramics particularly in the poled state had been scarcely performed so far. In this study, the compositional series of (1-x)(K_0.48Na_0.52)(Nb_0.96Sb_0.04)O₃?x(Bi_0.50Na_0.50)ZrO₃ ceramics were chosen representatively to shed more light on the characters of dielectric properties. All the ceramics in the unpoled state show dielectric spectra of large dispersion with the relaxational characteristic frequency higher than the measured upper limit of 60 MHz at room temperature. Additional resonance peaks due to the electromechanical coupling of piezoelectric effect appear and are accompanied by a large step-like reduction of dielectric permittivity ε′ in the dielectric spectra after poling. An abnormal phenomenon that poling induces the increase of low-frequency ε′ occurs in those ceramics with x ≥ 0.04 at room temperature, and is confirmed to associate closely with the orthorhombic-tetragonal and rhombohedral-orthorhombic polymorphic phase transitions. Further study of domain structure indicates that the origin of this abnormal phenomenon should be ascribed to the enhancement of domain-wall mobility because of the large reduction of domain-wall density due to the poling.     

Low-temperature sintering and electrical properties of (K,Na)NbO3 based lead-free ceramics with high Curie temperature

Lead-free ceramics (1 ? x)(K_0.48Na_0.52)NbO₃–(x/5.15)K_2.9Li_1.95Nb_5.15O_15.3 (x = 0.3–0.6, KNN–KLN100x) were prepared by conventional sintering technique at a low temperature of 960 °C. The effects of KLN contents on microstructure, dielectric, and piezoelectric properties were investigated. After the addition of KLN, the sintering performance and Curie temperature of the ceramics were markedly improved. The ceramics with x = 0.3 exhibited very good piezoelectric properties: d₃₃ = 138 pC/N, k_p = 45.03%, T_c = 495 °C, the dielectric constant at room temperature ?_r (RT) = 478 and the maximum dielectric constant ?_r (max) = 5067. These results indicated that the KNN–KLN100x lead-free ceramics sintered at low temperatures are promising for high temperature piezoelectric applications.     

Effect of Ba0.85Ca0.15Ti0.90Zr0.10O3 content on the microstructure and electrical properties of Bi0.51(Na0.82K0.18) 0.50TiO3 ceramics

(1?x)Bi_0.51(Na_0.82K_0.18)_0.50TiO₃–xBa_0.85Ca_0.15Ti_0.90Zr_0.10O₃ [(1?x)BNKT–xBCTZ] ceramics were prepared by the conventional solid-state method, and the effect of BCTZ content on their microstructure and electrical properties was investigated. A stable solid solution with a pure perovskite phase is formed between BNKT and BCTZ, and these ceramics have a coexistence of rhombohedral and tetragonal phases in the range of 0 ≤ x < 0.15. Their T_m and T_d values are strongly independent on the BCTZ content. Moreover, the sintering temperature strongly affects the ferroelectric and piezoelectric properties of these ceramics with x = 0.02. These ceramics with x = 0.02 exhibit an optimum electrical behavior of d₃₃ ～ 205, k_p ～ 0.25, P_r ～ 31.8 μC/cm², and E_c ～ 19.1 kV/cm together with a high T_d value of ～91 °C when sintered at 1180 °C and poled at an optimum condition. As a result, the (1?x)BNKT–xBCTZ ceramic is a promising candidate material for lead-free piezoelectric ceramics.     

Dielectric,ferroelectric and field-induced strain behavior of K0.5Na0.5NbO3-modified Bi0.5(Na0.78K0.22)0.5TiO3 lead-free ceramics

Lead-free piezoelectric (1 ? x)Bi_0.5(Na_0.78K_0.22)_0.5TiO₃–xK_0.5Na_0.5NbO₃ (BNKT–xKNN, x = 0–0.10) ceramics were synthesized using a conventional, solid-state reaction method. The effect of KNN addition on BNKT ceramics was investigated through X-ray diffraction (XRD), dielectric, ferroelectric and electric field-induced strain characterizations. XRD revealed a pure perovskite phase with tetragonal symmetry in the studied composition range. As the KNN content increased, the depolarization temperature (T_d) as well as maximum dielectric constant (?_m) decreased. The addition of KNN destabilized the ferroelectric order of BNKT ceramics exhibiting a pinched-type hysteresis loop with low remnant polarization (11 μC/cm²) and small piezoelectric constant (27 pC/N) at 3 mol% KNN. As a result, at x = 0.03 a significant enhancement of 0.22% was observed in the electric field-induced strain, which corresponds to a normalized strain (S_max/E_max) of ～434 pm/V. This enhancement is attributed to the coexistence of ferroelectric and non-polar phases at room temperature.     

A dispersed polycrystalline phase boundary constructed in CaZrO3 modified KNN based ceramics with both excellent piezoelectric properties and thermal stability

In this paper, the ceramics with composition of (0.98-x)(K_0.5Na_0.5)(Nb_0.96Sb_0.04)O₃-0.02(Bi_0.5Na_0.5)(Zr_0.8Ti_0.2)O_3-xCaZrO₃ (abbreviated as (0.98-x)KNNS-0.02BNZT-xCZ, x = 0, 0.01, 0.015, 0.02, 0.025, 0.03) were prepared by a traditional solid-state reaction method. The effect of the additional amount of CaZrO₃ on the phase structure, microstructure, dispersion index, domain structure and piezoelectric properties of ceramics was systematically studied. Finally, the piezoelectric properties and thermal stability of ceramics could be controlled by adding different amounts of CaZrO₃. The addition of CaZrO₃ transferred the phase structure of the ceramics from orthogonal-tetragonal (O-T) coexistence phase to rhombohedral-orthogonal (R–O) coexistence phase, which could be demonstrated by XRD test, temperature-dependent Raman spectra and ε_r‐T plot analysis. And when x = 0.02, the ceramics possessed the best piezoelectric and dielectric properties (d₃₃ = 253 pC/N, ε_r = 1185, tanδ = 0.044). Such excellent electrical properties could be originated from the heterogeneous domain structure and small-size nano-domains of the ceramics. Moreover, with the increase of CaZrO₃ doping amount, the dispersion index of ceramics gradually increased from 1.404 to 1.871, which showed more obvious dispersion phase transition characteristics and improved the thermal stability of ceramics. Particularly, when x = 0.02, after annealing at a high temperature of 220 °C (close to its Curie temperature), the d₃₃ tested at room temperature remained above 85% of that without annealing. The results indicated that (0.98-x)KNNS-0.02BNZT-xCZ ceramic was a promising lead-free piezoelectric ceramic system.     

Phase transition behavior and temperature-stable piezoelectric properties of new quaternary (K,Na)NbO3 based ceramics

(K, Na)NbO₃-based lead free materials have been found to exhibit good piezoelectric properties due to the orthorhombic–tetragonal polymorphic phase transition (PPT) temperature compositionally shifted downward to near room temperature. However, this transition correspondingly results in a strong temperature dependence of the dielectric and piezoelectric properties. In this work, new quaternary (1?x) (K_0.4425Na_0.52Li_0.0375)(Nb_0.8925Sb_0.07Ta_0.0375)O₃ (KNLNST)–xSrTiO₃ (ST) lead-free piezoelectric ceramics were fabricated by a conventional ceramic technique and their structure and piezoelectric properties were also studied. The results of X-ray diffraction reveal that SrTiO₃ diffuses into the KNLNST lattices to form a new solid solution with a perovskite structure. After the addition of SrTiO₃, tetragonal–orthorhombic phase transition shifts to lower temperatures. The good piezoelectric properties of 0.995 KNLNST–0.005 ST material were found to be d₃₃～295 pC/N, k_p～42%, and ε_r～1902, with greatly improved temperature stability over the temperature range of 0–100 °C, demonstrating practical potential for actuator and ultrasonic transducer applications.     

Creating adjoining polymorphic phase transition (PPT) regions in ferroelectric (Ba,Sr)(Zr,Ti)O3 ceramics

In this work, we report the polymorphic phase transitions(PPT) in ferroelectric Ba_0.95Sr_0.05Zr_xTi_(1-x)O₃ (BSZT, x = 0.01–0.10) ceramics synthesized by using a solid-state reaction method. The doping elements and composition ratios were selected to create adjoining PPT phase boundaries near room temperature, hence to achieve a broadened peak of piezoelectric performance with respect to composition. The temperature-composition phase diagram was constructed and the effects of PPT on the electromechanical and ferroelectric properties of the ceramics were investigated. It was revealed that the two adjacent PPT regions at room temperature showed different characteristics in property enhancement. However, due to the proximity of the phase boundaries, Ba_0.95Sr_0.05Zr_xTi_(1-x)O₃ ceramics in a fairly broad range of compositions (0.02 ≤ x ≤ 0.07) showed excellent piezoelectric properties, including a large piezoelectric constant (312 pC/N ≤ d₃₃ ≤ 365 pC/N) and a high electromechanical coupling coefficient k_p (0.42 ≤ k_p ≤ 0.49).     

Optical and electrical properties of pressureless sintered transparent (K0.37Na0.63)NbO3-based ceramics

Lead-free (1−x)(K_0.37Na_0.63)NbO₃-xCa(Sc_0.5Nb_0.5)O₃ (x=0.050, 0.070, 0.090, 0.095 and 0.100) transparent ferroelectric ceramics have been fabricated by pressureless sintering procedure. Transmittance of 0.91(K_0.37Na_0.63)NbO₃-0.09Ca(Sc_0.5Nb_0.5)O₃ ceramics sintered in sealed alumina crucible was 15% higher than those sintered unsealed in air. By increasing the content of Ca(Sc_0.5Nb_0.5)O₃, the phase structure of (K_0.37Na_0.63)NbO₃ ceramics transformed from orthorhombic to tetragonal symmetry first and then to pseudo cubic symmetry. The 0.91(K_0.37Na_0.63)NbO₃-0.09Ca(Sc_0.5Nb_0.5)O₃ ceramics exhibited high density (98%), high transmittance (60%) in the near-IR region and relatively good electrical properties (ε_r=1914, tanδ=0.037, T_c=147 °C, P_r=6.88 μC/cm², E_c=8.49 kV/cm). Meanwhile, the introduction of Ca(Sc_0.5Nb_0.5)O₃ induced a composition fluctuation in the (K_0.37Na_0.63)NbO₃ lattice and made the ceramics more relaxor-like, which would lead to a further reduction of light scattering. These results demonstrated that 0.91(K_0.37Na_0.63)NbO₃-0.09Ca(Sc_0.5Nb_0.5)O₃ could be promising lead-free transparent ferroelectric ceramics.     

Textured (K0.5Na0.5)NbO3 ceramics prepared by screen-printing multilayer grain growth technique

The screen-printing multilayer grain growth (MLGG) technique is successfully applied to alkaline niobate lead-free piezoelectric ceramics. Highly textured (K_0.5Na_0.5)NbO₃ (KNN) ceramics with 〈0 0 1〉 orientation (f = 93%) were fabricated by MLGG technique with plate-like NaNbO₃ templates. The influence of sintering temperature on grain orientation and microstructure was studied. The textured KNN ceramics showed very high piezoelectric constant d₃₃ = 133 pC/N, and high electromechanical coupling factor k_p = 0.54. These properties were superior to those of conventional randomly oriented ceramics, and reach the level of those of textured KNN ceramic prepared by tape-casting technique. Compared with other grain orientation techniques, screen-printing is a simple, inexpensive and effective method to fabricate grain oriented lead-free piezoelectric ceramics.     

An enhanced mechanical quality factor and a low dielectric loss in lithium sodium niobate lead-free ceramics

(Li_0.12Na_0.88)(Nb_0.96?xSb_0.04Ta_x)O₃ (LNNST) ceramics were fabricated by the normal sintering. These LNNST ceramics endure a phase transition from an orthorhombic phase, a coexistence of orthorhombic and tetragonal phases, to a tetragonal phase with increasing Ta content. Dense microstructure has been developed for all ceramics. The T_c decreases and the ?_r increases with increasing Ta content, together with a very low dielectric loss of less than 1.3%. A high Q_m value of ～1230 is demonstrated for the ceramic with x = 0.06. Enhanced piezoelectric properties are also demonstrated for the ceramic with x = 0.03 because of a coexistence of two phases. Therefore, this ceramic is a promising candidate for the transducer and transformer applications.     

Addition of small amounts of BiFeO3 to (Li,K,Na)(Nb,Ta)O3 lead-free ceramics: Influence on phase structure,microstructure and piezoelectric properties

A small amount of BiFeO₃ (BF) was incorporated into lead-free Li_0.03(Na_0.53K_0.48)_0.97Nb_0.8Ta_0.2O₃ (LKNNT) piezoceramics for the purpose of property improvement via phase structure control. It was found that the addition of BF not only induced a series of phase transformations from orthorhombic to tetragonal and further to pseudocubic in LKNNT ceramics, but also enhanced its sintering densification behavior. Even tiny amount of BF addition down to 0.5 mol% could change the room-temperature phase structure from a dominant orthorhombic state to the coexistence of orthorhombic and tetragonal phases, resulting in peak piezoelectric properties of $d_{33}^{*}～340\text{pm/V}$, k_p ～ 47.0%. When the amount of BF was increased to 0.75 mol%, the tetragonal phase became dominant in the modified LKNNT ceramics, which exhibited excellent temperature stability, despite its slightly lowered piezoelectric coefficients.     

Preparation and characterization of lead-free (K0.47Na0.51Li0.02)(Nb0.8Ta0.2)O3 piezoceramic/epoxy composites with 0–3 connectivity

Lead-free (K_0.47Na_0.51Li_0.02)(Nb_0.8Ta_0.2)O₃ (KNLNT) piezoceramic/epoxy composites with 0–3 connectivity were prepared using cold-pressing. The dielectric and piezoelectric properties of the composites were examined as a function of mean particle size (D) within the range of 27–174 μm at a fixed ceramic content of 85 vol%. The dielectric constant increased with D by the combined effects of increased connectivity and decreased surface-to-volume ratio of ceramics. When D = 125 μm, the piezoelectric constant showed a highest value of 44 pC/N that is much greater than those of previous reports on lead-free piezoelectric 0–3 ceramic/polymer composites.     

Temperature-insensitive dielectric and piezoelectric properties in (1-x)K0.5Na0.5Nb0.997Cu0.0075O3-xSrZrO3 ceramics

Systematic investigation on phase transition, dielectric and piezoelectric properties of (1-x)K_0.5Na_0.5Nb_0.997Cu_0.0075O₃-xSrZrO₃ (x = 0, 0.03, 0.06, 0.09, 0.12, 0.15, abbreviated as KNNC-100xSZ) ceramics was carried out. Due to the coexistence of orthorhombic and tetragonal phase in a wide temperature range, a diffused polymorphic phase transition (PPT) region was achieved in KNNC with x ≥ 0.06. KNNC-12SZ ceramics exhibited high dielectric permittivity (∼1679), low dielectric loss (∼0.02) and small variation (Δe'/ε'_25 °C ≤ 15%) in dielectric permittivity from −78 °C to 237.3 °C. KNNC-6SZ ceramic possessed a high level of unipolar strain (∼0.15%) and maintained a smaller variation of ±12% under the corresponding electric field of 60 kV cm⁻¹ at 10 Hz from 25 °C to 175 °C. d₃₃^*, which was calculated according to the unipolar strain at 60 kV cm⁻¹, was 230 pm V⁻¹ and remained stable below 100 °C. Therefore, our work provided a new promising candidate for temperature-insensitive capacitors and piezoelectric actuators.