Effect of TiO2 addition on the microstructures,mechanical and dielectric properties of porous Si3N4-based ceramics

Porous Si₃N₄-based ceramics with different TiO₂ contents were prepared by gas pressure sintering method. The effects of TiO₂ addition ranging from 0 to 25?wt-% on the phase compositions, microstructures, mechanical performance and dielectric properties were investigated. The addition of TiO₂ significantly promoted the density which increased from 1.64 to about 2.3?g?cm^?3. The mechanical properties of porous Si₃N₄-based ceramics with TiO₂ addition decreased first and then increased with the increase of TiO₂ content, and the flexural strength and elastic modulus are more than 167.4?MPa and 72.8?GPa, respectively, which were higher than that of the Si₃N₄ ceramic without TiO₂ addition. With the increase of TiO₂ content, both the dielectric constant and dielectric loss increased, and the dielectric constant enhanced obviously. These results suggested that the TiO₂ was beneficial for the improvement of mechanical properties and dielectric constant of porous Si₃N₄-based ceramics.     

The influence of TiO2 content on the properties of glass ceramics: Crystallization,microstructure and hardness

The effects of compositional variation, crystallization behavior, crystalline phases and microstructure formed in the SiO₂3Al₂O₃3CaO (SAC) glass system using various amounts of TiO₂ as nucleating agent were investigated by Differential Thermal Analysis (DTA), X-ray powder diffraction (XRD), Scanning Electron Microscope (SEM), Energy-dispersive X-ray spectroscopy (EDAX) and Fourier transform infrared spectroscopy (FTIR) techniques. The crystallization kinetics and mechanical properties of SAC glass ceramics were studied using crystallization peak temperature (T_p) of three different glasses as obtained from DTA, the activation energy (E) and Avrami exponent (n) were also determined. The crystallization peak temperature (T_p) and activation energy (E) were found to increase with the increase in TiO₂ content. The major crystalline phases were anorthite and wollastonite along with gehlenite and titanite as the minor crystalline phases present in the glass ceramic system. The studies showed that the three dimensional crystalline structure and the microhardness increased with the increase of TiO₂ content in the glass ceramics system.     

Silicon Nitride—Grain Boundary Oxynitride Glass Interfaces: Deductions From Glass Bulk Properties

Oxynitride glasses exist as grain boundary phases in Si₃N₄ ceramics. This paper provides an overview of oxynitride glasses outlining effects of composition on properties. A review of the effects of grain boundary glass chemistry on fracture resistance of silicon nitride is given. A knowledge of overall additive compositions and their quantities in Si₃N₄ combined with measured properties of bulk glasses allows residual stresses in the interfacial glasses to be calculated. Increase in Y:Al ratio leads to higher thermal expansion mismatch and higher residual stresses in intergranular glasses. Values are in good agreement with those obtained using micromechanical finite element analysis.     

导电 Si3N4 基复相陶瓷研究进展

Si_3N_4陶瓷具有优异的力学性能和导热性能,然而其固有的高硬度和脆性极大地限制了其加工性能。通过添加导电相改善Si3N4陶瓷的导电性能可实现对Si_3N_4陶瓷的电火花加工。添加的导电相主要包括钛基化合物(TiN、TiC、TiC N、TiB_2)、锆基化合物(Zr B_2、Zr N)和MoSi_2等导电陶瓷以及碳纳米管(CNT)、碳纳米纤维(CNF)、石墨烯纳米片(GNP)等导电碳基纳米材料。本论文详细回顾了Si_3N_4基导电陶瓷的研究进展,并对今后Si_3N_4基导电陶瓷的发展趋势进行了展望。     

The wettability of Y–Al–Si–O–N oxynitride glasses and its application in silicon nitride joining

In the present work, first, the wettability of Y–Al–Si–O–N oxynitride glasses on Si₃N₄ substrates was investigated. It was found that the wettability of the glass depended on the ratios of Y₂O₃/Al₂O₃, i.e. when the ratio of Y₂O₃/Al₂O₃ increased, the wettability of corresponding glass on Si₃N₄ substrate improved. Based on the wettability work, Si₃N₄ ceramics can be successfully joined using glass with the best wettability. It was proved that a proper joining temperature is important for sound joints; a lower temperature would result in incomplete contact of the glass brazing layer with Si₃N₄ while a temperature higher than 1600° would cause separation of Si₃N₄ joints by complete drainage of brazing glass into bulk Si₃N₄ ceramics. In the range of experiment time, to prolong brazing time is of benefit to the shear strength.     

Sintering behaviour and properties of YAlSiO and YAlSiON glass-ceramics

Four different YAlSiO and YAlSiON compositions that produced either glass or glass-ceramic materials were designed. Densities, glass transition temperatures, coefficients of thermal expansion and hardness data were established for each material. The sintering behavior was determined from the hot stage microscopy (HSM) runs. For the YAlSiO glass compositions, the viscosity-temperature curves were estimated from five characteristic HSM points using Scholze's method. The YAlSiON glass-ceramics with higher Y content showed YAlO₃ and SiAl₆O₂N₆ crystals and the poorer Y composition had crystalline precipitates of Si₃N₄, Si₄Al₂O₂N₆ and Y₂SiAlO₅N. The effects of the Al/Si and Y/Si ratios, and the nitrogen content on the properties have been discussed. These glass-ceramics showed relatively high thermal expansion coefficient and hardness and, therefore, its application as protective coatings for metallic components against high temperatures and/or corrosive environments is envisaged.     

The effect of Al2O3 on sintering and crystallization of MgSiO3-based glass-powder compacts

The influence of Al₂O₃ (8 wt.%) on sintering and crystallization features of glass powders based on magnesium silicate (MgSiO₃) was experimentally determined. The investigated compositions were Y_0.125Mg_0.875Si_0.875B_0.125O₃ and Y_0.125Mg_0.725Ba_0.15Si_0.875B_0.125O₃. For the experiments, glasses in bulk and frit forms were produced by melting in Pt-crucible at 1600 °C for 1.5 h. Glass-powder compacts were sintered at different temperatures between 900 °C and 1100 °C. The evolution of crystalline regime was determined by in situ recording of X-ray diffractograms of fine glass powders at elevated temperatures. The results and their discussion showed that addition of 8 wt.% Al₂O₃ in glass batches affected the thermal properties of the glasses and resulted in MgSiO₃-based glass ceramics well sintered between 900 °C and 1100 °C. In the BaO-free MgSiO₃ glass ceramics, clino- and orthoenstatite crystallize while the presence of BaO favours the formation of hexacelsian.     

Investigation of the effect of ZrO2 and ZrO2/Al2O3 additions on the hot-pressing and properties of equimolecular mixtures of α- and β-Si3N4

In this work, hot-pressing of equimolecular mixtures of α- and β-Si₃N₄ was performed with addition of different amounts of sintering additives selected in the ZrO₂–Al₂O₃ system. Phase composition and microstructure of the hot-pressed samples was investigated. Densification behavior, mechanical and thermal properties were studied and explained based on the microstructure and phase composition. The optimum mixture from the ZrO₂–Al₂O₃ system for hot-pressing of silicon nitride to give high density materials was determined. Near fully dense silicon nitride materials were obtained only with the additions of zirconia and alumina. The liquid phase formed in the zirconia and alumina mixtures is important for effective hot-pressing. Based on these results, we conclude that pure zirconia is not an effective sintering additive. Selected mechanical and thermal properties of these materials are also presented. Hot-pressed Si₃N₄ ceramics, using mixtures from of ZrO₂/Al₂O₃ as additives, gave fracture toughness, K_IC, in the range of 3.7–6.2 MPa m^1/2 and Vicker hardness values in the range of 6–12 GPa. These properties compare well with currently available high performance silicon nitride ceramics. We also report on interesting thermal expansion behavior of these materials including negative thermal expansion coefficients for a few compositions.     

Microstructure and mechanical properties of dental 3Y-TZP ceramics by using CaO-P2O5 glass as additive

This study investigated the effects of glass frits on the sintering and mechanical properties of dental 3Y-TZP ceramics. The glass frits, which consisted of MgO, CaO, Al₂O₃, SiO₂, and P₂O₅, were selected to lower the sintering temperature of zirconia via liquid phase sintering.The results of the experiment showed that these glass frit additives neither destroy the stability of the high temperature t-phase nor induce grain growth. All the mechanical properties and the relative densities were strongly correlated with the addition of glass frits. At lower sintering temperatures, the presence of glass additives resulted in an increase in mechanical properties. At higher sintering temperatures, the presence of glass additives decreased the mechanical properties.     

TiO2 photocatalyst loaded on hydrophobic Si3N4 support for efficient degradation of organics diluted in water

TiO₂ photocatalyst loaded on Si₃N₄ (TiO₂/Si₃N₄) was prepared by a conventional impregnation method and its photocatalytic performance for the degradation of organics (2-propanol) diluted in water was compared with that of TiO₂ photocatalysts (TiO₂/SiO₂, TiO₂/Al₂O₃, and TiO₂/SiC) loaded on various types of supports (SiO₂, Al₂O₃, and SiC). The formation of the well-crystallized anatase phase of TiO₂ was observed on the calcined TiO₂/Si₃N₄ photocatalyst, while a small anatase phase of TiO₂ was observed on the TiO₂/SiC photocatalyst and amorphous TiO₂ species was the main component on the TiO₂/SiO₂ and TiO₂/Al₂O₃ photocatalysts. The measurements of the water adsorption ability of photocatalysts indicated that the TiO₂/Si₃N₄ photocatalyst exhibited more hydrophobic surface properties in comparison to other support photocatalysts. Under UV-light irradiation, the TiO₂/Si₃N₄ photocatalyst decomposed 2-propanol diluted in water into acetone, CO₂, and H₂O, and finally, acetone was also decomposed into CO₂ and H₂O. The TiO₂/Si₃N₄ photocatalyst showed higher photocatalytic activity than TiO₂ photocatalyst loaded on other supports. The well-crystallized TiO₂ phase deposited on Si₃N₄ and the hydrophobic surface of Si₃N₄ support are important factors for the enhancement of photocatalytic activity for the degradation of organic compounds in liquid-phase reactions.     

In situ preparation of Si3N4–TiN composite by pyrolysis of polytitanosilazane (PTSZ)

Si₃N₄–TiN composite powders were obtained by in situ pyrolysis of polytitanosilazane. Dense Si₃N₄–TiN composites were prepared by hot-pressing at 1800 °C under 20 MPa for 2 h without sintering additive. Crystallization of amorphous PTSZ powders occurred between 1400 and 1500 °C with major phases, α-Si₃N₄, β-Si₃N₄, and small amount of phase TiN. Mechanical properties and microstructure of Si₃N₄–TiN composites were characterized. The results showed that the mechanical strength was 620 MPa, the fracture toughness was 7.8 MPa m^1/2 and the Vickers hardness was 8.5 GPa. SEM analysis indicated that Si₃N₄–TiN composite possessed excellent fracture toughness because TiN grains produced by in situ pyrolysis were well dispersed in Si₃N₄ matrix.     

Microwave dielectric properties of SnO2-doped CaSiO3 ceramics

SnO₂-doped CaSiO₃ ceramics were successfully synthesized by a solid-state method. Effects of different SnO₂ additions on the sintering behavior, microstructure and dielectric properties of Ca(Sn_1−xSi_x)O₃ (x=0.5–1.0) ceramics have been investigated. SnO₂ improved the densification process and expanded the sintering temperature range effectively. Moreover, Sn⁴⁺ substituting for Si⁴⁺ sites leads to the emergence of Ca₃SnSi₂O₉ phase, which has a positive effect on the dielectric properties of CaO–SiO₂–SnO₂ materials, especially the Qf value. The Ca(Sn_0.1Si_0.9)O₃ ceramics sintered at 1375 °C possessed good microwave dielectric properties: ε_r =7.92, Qf =58,000 GHz and τ_f=−42 ppm/°C. The Ca(Sn_0.4Si_0.6)O₃ ceramics sintered at 1450 °C also exhibited good microwave dielectric properties of ε_r=9.27, Qf=63,000 GHz, and τ_f=−52 ppm/°C. Thus, they are promising candidate materials for millimeter-wave devices.     

Preparation and luminescent properties of Eu-doped transparent mica glass–ceramics

Eu-doped transparent mica glass–ceramics were prepared, the influence of Eu-doping on the crystallization of the parent glasses was investigated and the luminescent properties of the parent glasses and the glass–ceramics were estimated. A small additive amount of Eu element was very effective in preparing transparent mica glass–ceramics. However, the excess addition led to the coarsening of phase separation in the glass phase and the separation of unidentified crystal phases and β-eucryptite during heating of the parent glasses, which caused white opaque at lower heating temperatures. When mica crystals were separated, Eu ions entered the interlayers of mica crystals. The observed emission and excitation spectra showed that parts of Eu³⁺ ions which were added as Eu₂O₃ were reduced to Eu²⁺ ions during melting of the starting materials and heating the parent glasses in air and the energy transfer from Eu²⁺ to Eu³⁺ ions occurred.     

Sintering of Al2O3-SiC composite from sol-gel method with MgO, TiO2 and Y2O3 addition

Al₂O₃-SiC composite ceramics were prepared by pressureless sintering with and without the addition of MgO, TiO₂ and Y₂O₃ as sintering aids. The effects of these compositional variables on final density and hardness were investigated. In the present article at first α-Al₂O₃ and β-SiC nano powders have been synthesized by sol-gel method separately by using AlCl₃, TEOS and saccharose as precursors. Pressureless sintering was carried out in nitrogen atmosphere at 1600 °C and 1630 °C. The addition of 5 vol.% SiC to Al₂O₃ hindered densification. In contrast, the addition of nano MgO and nano TiO₂ to Al₂O₃-5 vol.% SiC composites improved densification but Y₂O₃ did not have positive effect on sintering. Maximum density (97%) was achieved at 1630 °C. Vickers hardness was 17.7 GPa after sintering at 1630 °C. SEM revealed that the SiC particles were well distributed throughout the composite microstructures. The precursors and the resultant powders were characterized by XRD, STA and SEM.     

Highly porous corundum–mullite ceramics – Structure and properties

The aim of this study was to improve the mechanical properties of porous corundum ceramics by adding various types of SiO₂ source (SiO₂, SiC and Si₃N₄), but at the same time retaining high porosity (at least 55%). Ceramics were fabricated by slip casting. Pores were formed using aluminium's reaction with water. It was found that the bending strength of the material can be improved and relatively high porosity retained by producing corundum–mullite composites. Addition of 3.7 equivalent wt% of SiO₂ source increased the bending strength by up to 250% in comparison with unmodified corundum ceramics. The apparent porosity decreased by up to ca. 8%. If the amount of SiO₂ source was increased from 3.7 equivalent wt% to 7.3 equivalent wt%, the bending strength decreased. The best mechanical properties were achieved with samples that were modified with SiC and Si₃N₄ nanopowders. This is due to better dispersion in Al₂O₃ matrix.     

Paper derived SiC–Si3N4 ceramics for high temperature applications

Biomorphic Si₃N₄–SiC ceramics have been produced by chemical vapour infiltration and reaction technique (CVI-R) using paper preforms as template. The paper consisting mainly of cellulose fibres was first carbonized by pyrolysis in inert atmosphere to obtain carbon bio-template, which was infiltrated with methyltrichlorosilane (MTS) in excess of hydrogen depositing a silicon rich silicon carbide (Si/SiC) layer onto the carbon fibres. Finally, after thermal treatment of this Si/SiC precursor ceramic in nitrogen-containing atmosphere (N₂ or N₂/H₂), in the temperature range of 1300–1450 °C SiC–Si₃N₄ ceramics were obtained by reaction bonding silicon nitride (RBSN) process. They were mainly composed of SiC containing α-Si₃N₄ and/or β-Si₃N₄ phases depending on the nitridation conditions. The SiC–Si₃N₄ ceramics have been characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and Raman spectroscopy. Thermal gravimetric analysis (TGA) was applied for the determination of the residual carbon as well as for the evaluation of the oxidation behaviour of the ceramics under cyclic conditions. The bending strength of the biomorphic ceramics was related to their different microstructures depending on the nitridation conditions.     

Preparation and characterization of some multicomponent silicate glasses and their glass–ceramics derivatives for dental applications

The chemical corrosion and UV–vis absorption and infrared absorption spectra of binary and multicomponent lithium silicate glasses and corresponding glass–ceramics were investigated. The chemical durability of the glasses and derived glass–ceramics was found to be excellent to all leaching media. The IR absorption spectra of the glass and glass–ceramic samples reveal absorption bands of characteristic groups mainly due to major silicate network besides the possible sharing of network units due to some involving oxide constituents. X-ray analysis of glass–ceramics indicates the separation of lithium disilicate phase as the main constituent beside other phases according to the specimen chemical constituents. The obvious promising investigated chemical and physical properties are correlated with the presence of multioxides such as Al₂O₃, TiO₂, MgO and ZrO₂. Transmission and reflectivity properties reveal acceptable data. The prepared glass–ceramics are recommended for dental applications.     

Influences of rare-earth oxide additives on the formation and properties of porous Si2N2O ceramic

Here we prepared porous silicon oxynitride (Si₂N₂O) ceramics by reaction sintering of SiO₂ and Si₃N₄ using five different rare-earth oxides (RE₂O₃, RE = Lu, Yb, Y, Sm, and La) as sintering aids. The influences of RE₂O₃ on the formation, densification, microstructure, and mechanical properties of Si₂N₂O ceramics have been investigated in detail. The results have indicated that with the increase in RE ionic radius, the formation temperature of Si₂N₂O decreases, and the densification process could be promoted by RE₂O₃ with larger RE³⁺ ionic radius. In addition, microstructures and mechanical properties are highly dependent on the RE₂O₃ additives. With the increase in RE³⁺ ionic radius, Si₂N₂O changes from platelike crystals to elongated crystals. The samples doped with La₂O₃ and Sm₂O₃ with elongated crystals exhibit higher flexural strength and higher Vickers hardness.     

The effect of fluoride ions on the structure and crystallization kinetics of La2O3-containing diopside based oxyfluoride glasses

Oxyfluoride glasses in the system CaO–MgO–BaO–SiO₂–Al₂O₃–La₂O₃–CaF₂ were obtained by adding CaF₂ (3–8 wt%) to a parent diopside based glass composition, Ca_0.8Ba_0.1MgAl_0.1La_0.1Si_1.9O₆. The characterization of the glasses has been made by density, dilatometry and FTIR measurements. Non-isothermal crystallization kinetic studies in conjunction with XRD and SEM have been employed in order to investigate the effects of fluoride ion additions on crystallization behaviour and mechanism of glasses.     

Structure and crystallization behaviour of some MgSiO3-based glasses

We report on the structure and crystallization behaviour of four enstatite based glasses. Two glasses with nominal compositions of Y_0.125Mg_0.875Si_0.875B_0.125O₃ and Y_0.125Mg_0.725Ba_0.15Si_0.875B_0.125O₃ were prepared as parent glasses while the other two glasses were derived by the addition of 8 wt.% Al₂O₃ to the parent glass compositions, respectively. Structural features of the glasses were accessed by Fourier transform infrared spectroscopy (FTIR). Non-isothermal crystallization kinetics and thermal stability of Al₂O₃-free glasses were studied using differential scanning calorimetry (DSC). It has been shown that these glasses exhibit higher activation energy of viscous flow and are prone to surface crystallization. Activation energy of crystallization decreases with the addition of BaO in the glasses. Crystallization behaviour of all the experimental glasses in the temperature range of 800–1000 °C was followed by X-ray diffraction (XRD) and FTIR. Clinoenstatite and orthoenstatite were the major crystalline phases in the BaO-free glass-ceramics while BaO-containing compositions featured the early formation and stabilization of protoenstatite.