Chloromethane Conversion to Higher Hydrocarbons over Zeolites and SAPOs

Chloromethane transformations were carried out over zeolites and SAPOs and the conversion and product distribution differed from the porous structure and acidity of the catalysts. Chloromethane was mainly transferred to higher hydrocarbons in gasoline range over most of zeolite catalysts, while SAPOs molecular sieves, SAPO-34 and SAPO-5, showed high selectivity for light olefins production, such as ethylene, propylene and butenes. TG analysis was used to study the coke formation during the transformation and the acid difference of the catalysts was evidenced by Temperature programmed desorption of ammonia. HZSM-5, with high activity and less coke formation, was proved to be a potential catalyst for hydrocarbons production from chloromethane conversion. It is of particular interest that SAPO-34 gave an excellent performance in light olefins production from chloromethane transformation, which may be attributed to the shape selectivity and medium strong acidity of SAPO-34.     

CuZnTiO2/SAPO-34双功能催化剂的设计、制备及其用于CO2加氢制烯烃性能

CO₂加氢经甲醇（含氧中间体）制低碳烯烃工艺路线，可实现成醇、脱水两步反应串联协同进行，打破费托合成产物Anderson-Schulz-Flory（ASF）分布限制，高选择性地制取低碳烯烃。传统甲醇合成Cu基催化剂加氢能力较强，在两步反应中产物以CH₄、低碳烷烃为主。实验设计、制备了CuZnTiO₂/(Zn-)SAPO-34复合催化剂，实现了CO₂加氢在Cu基复合催化剂上高选择性合成C₂～C₄烯烃（约60%）。研究表明，两步反应过程中甲醇体积分数较低（＜6%），且高温下逆水煤气变换反应严重，导致催化剂酸性变化对产物分布的影响较大。调变两类活性位点比例发现，CH₄的产生与串联反应存在竞争关系，SAPO-34酸量的增加抑制了CH₄的生成，促进串联反应正向进行；合适的酸性有助于生成C₂～C₄烯烃。控制成醇、脱水两类活性位点接触距离可调变烯烃的二次反应，降低加氢能力，改善产物分布。     

CuO-ZnO/(SAPO-34)-高岭土催化CO2加氢合成低碳烯烃

以廉价的高岭土为原料,三乙胺为模板剂,采用水热法制备了负载型催化剂(SAPO-34)-高岭土。通过将CuO-ZnO负载于(SAPO-34)-高岭土表面制备了双功能催化剂CuO-ZnO/(SAPO-34)-高岭土,用XRD、SEM、EDS、BET、H_2-TPR及NH_3-TPD对合成的催化剂进行了表征,将其用于催化CO_2加氢制备低碳烯烃,在反应温度为673 K、反应压力为3 MPa、空速为1 800 m L/(g_(cat)·h)、V(CO_2)∶V(H_2)=1∶3的条件下,CO_2单程转化率为43.5%,低碳烯烃的选择性和产率分别为63.8%和27.8%。在连续8 h的催化性能测试中,低碳烯烃的产率最低为18.7%。     

用于合成气制高值产物的InZrOx 氧化物制备及性能

以四水合硝酸铟和五水合硝酸锆为原料，通过共沉淀法和水热法制备InZrOx氧化物，并在最佳制备条件下探究煅烧温度对合成氧化物的影响，与SAPO-34分子筛结合为双功能催化剂用于用于合成气催化转化制高值产物。采用XRD、SEM-EDS、HRTEM、XPS和BET对氧化物的织构性质、晶体结构、形貌特征及表面电荷进行表征与测试，并在固定床反应器中系统研究了空速、原料气氢碳比（物质的量）、氧化物与分子筛质量比、反应温度及反应压力对催化效果的影响规律。结果表明，共沉淀法得到的氧化物在各方面表现均优于水热法，最佳煅烧温度为550 ℃。在空速为2000 mL/(gcat·h)、原料气氢碳比（物质的量）为3：1、m(InZrOx)：m(SAPO-34)=1：1、400 ℃、3 MPa的反应条件下，CO转化率为67.58%，高值产物选择性为70.81%[C2-4=选择性为37.74%、液体燃料（C5+）烃类选择性为33.07%]，C2-4=收率可达23.98%，副产物CO2选择性仅为5.99%。     

金属氧化物在OX-ZEO催化剂中催化CO x 加氢制低碳烯烃研究进展

金属氧化物-分子筛（OX-ZEO）双功能催化剂可实现CO _x 加氢制低碳烯烃的高选择性转化。本文概述了OX-ZEO催化CO _x 加氢制低碳烯烃反应中金属氧化物的研究进展,通过对CO _x 加氢制甲醇/乙烯反应热力学分析指出了“接力催化”的优势,重点讨论了金属氧化物的种类和组成、制备方法及金属氧化物和分子筛的“亲密度”对催化性能的影响,探讨了催化反应机理、氧空位的作用及抑制副反应的策略。分析了OX-ZEO催化反应面临的问题和挑战,展望了OX-ZEO催化体系的发展趋势,认为通过元素掺杂、助剂修饰、优化制备条件等可提高金属氧化物的氧空位含量,进而可提高催化活性,也可通过对金属氧化物进行表面疏水改性抑制副产物CO₂,提高C原子利用率。     

合成气经含氧化合物中间体一步法制芳烃研究进展

相比于合成气（CO/H₂）经甲醇制芳烃的路线,合成气一步法制芳烃（STA）具有路线短、设备投资低等优势,是一条具有广阔应用前景的技术路线。本文首先简单陈述了合成气一步法制芳烃的基本过程,详细总结了合成气一步法制芳烃催化剂开发的进展。重点讨论了金属氧化物组成、双金属配比、晶型晶粒尺寸、氧化物与分子筛的配比以及分子筛的酸性、扩散性等物化性质对反应性能的影响规律。然后归纳了反应温度、反应压力、反应空速等反应工艺条件对反应性能的影响规律。接着总结了双功能催化剂上含氧中间体的形态及其形成机理,同时阐述了催化剂的失活研究以及抑制CO₂选择性的方法。最后分析了合成气一步法制芳烃存在的问题和面临的挑战,指出高性能催化剂的开发是今后的主要研究方向。     

苯与合成气在ZnAlCrO x &HZSM-5双功能催化剂上一步法制甲苯/二甲苯

与传统的甲醇和苯烷基化反应相比,合成气和苯一步法制甲苯/二甲苯具有苯转化率高,催化剂稳定性好,经济性高等优点。本研究将系列Zn基的金属氧化物与H-ZSM-5分子筛组成双功能催化剂,实现了合成气与苯高效转化为甲苯/二甲苯,并筛选出最优的双功能催化剂为ZnAlCrO _x &H-ZSM-5。原位红外实验发现,单独的合成气在催化剂上的转化较弱,但加入苯之后,苯与甲氧基等中间体的烷基化反应可以有效拉动合成气的转化。这表明,双功能催化剂中金属组分和分子筛组分间的协同作用拉动了该反应的高效进行。通过Zn、Mg、Ga等元素改性H-ZSM-5分子筛,使得分子筛B酸酸量与L酸酸量的比值降低,发现比值的降低有助于苯的转化。其中Zn改性后B酸与L酸的比值降低最为显著,苯转化率增加的也最多。调变反应温度、原料空速、合成气氢碳比可以控制苯的烷基化程度,调节苯烷基化各产物的选择性。ZnAlCrO _x &H-ZSM-5双功能催化剂在压力3MPa、温度400℃的反应条件下,兼具高的苯转化率（90.6%）和甲苯/二甲苯选择性（74.3%）,同时CO有效利用率为33.7%。     

CO/CO2加氢高选择性合成化学品和液体燃料

一氧化碳/二氧化碳（CO/CO₂）转化利用是碳一化学与CO₂捕集利用中的重要环节,也是当今碳资源的非石油路线利用最具挑战性的方向之一。CO₂的高效活化与定向转化是CO₂利用过程中的关键问题,而CO加氢转化最大的瓶颈问题为如何有效控制C-O键的活化、C—C键的形成、碳链增长及终止。本文主要综述 CO/CO₂加氢高选择性合成重要化工原料低碳烯烃（C₂ ⁼～C₄ ⁼）以及一步高效合成汽油馏分（C₅～C₁₁）等方面取得的突破性进展。目前,CO/CO₂加氢主要经过费托合成与氧化物/分子筛双功能两条路线合成低碳烯烃与汽油燃料。针对费托合成C₂ ⁼～C₄ ⁼,分析表明棱柱状碳化钴得到的烃类产物分布可以显著突破Anderson-Schulz-Flory（ASF）分布的限制,而分子筛已被广泛用于构建双功能费托催化剂,由于酸性分子筛具有加氢裂化、低聚与异构化等功能,使得CO/CO₂还可以直接高选择性地转化为C₅～C₁₁烃类。另一方面,将可以活化CO或CO₂到甲醇的可还原型氧化物与具有C—C偶联功能的SAPO-34或HZSM-5分子筛进行耦合,也可以实现CO/CO₂加氢一步合成低碳烯烃或汽油且具有非常优异的选择性和高转化率。今后,借鉴纳米合成领域新方法,使产物分布打破经典ASF限制,最大限度地提高目标烃类化合物的选择性并显著减少甲烷的生成是研究关键。     

合成气直接制备低碳烯烃的铁基催化剂的改性

在微波条件下,制备了以钾为助剂的Fe/SiO2负载型催化剂.研究了反应温度及钾(K)含量,对铁基催化剂催化合成气直接制备低碳烯烃性能的影响.结果表明,在一定温度范围内,催化剂有较好的稳定性,在280℃下CO转化率、低碳烯烃选择性以及收率较高;280℃下微波辐射法制备的10% Fe-K/SiO:系列催化剂,CO转化率与低...     

不同结构分子筛的甲醇制丙烯催化性能

在常压、空速为1.5 h^-1、反应温度为450℃条件下,考察了4种具有不同拓扑结构的分子筛(SAPO-34、ZSM-48、ZSM-5和beta)在甲醇转化制丙烯(MTP)反应中的催化性能,并对催化剂的积炭失活行为进行了研究。结果表明,从8元环到12元环,分子筛孔口尺寸越小,低碳烯烃(乙烯+丙烯)选择性越高,积炭失活速率也越快。孔道尺寸越大,丙烯/乙烯(P/E)比越高,但产物分布向C₄以上组分偏移,丙烯选择性降低。10元环分子筛具有较高的丙烯选择性,但催化剂的积炭失活速率随孔道体系的不同有很大差异。一维直通孔道的ZSM-48容易积炭失活,而具有三维交叉孔结构的ZSM-5表现出了优异的抗积炭失活性能。不同结构分子筛在MTP反应中催化性能的差异主要归因于分子筛的过渡态择形和产物择形作用的不同。     

Characterization of AlPO4-based molecular sieves and methanol conversion to light olefins

Of the AlPO₄-based molecular sieves, A1PO₄, SAPOs, and MeAPOs of different pore sizes were prepared at 100-200°C by a hydrothermal crystallization method. This study was purposed to maximize the yield of light olefins through methanol conversion. Crystal structure was confirmed by means of XRD and SEM, and acidity was examined by TPD and IR of adsorbed ammonia on the catalysts. It was found that SAPO-34 exhibited more than 90% selectivity for light olefins such as ethylene, propylene, and butylene due to shape selectivity through small pores, although it had a strong acidity. MeAPO-34 exhibited slightly lower selectivity for light olefins than SAPO-34 and different product distribution, depending on the electronegativity of the metal in its framework. SAPO17 and SAPO-44, which have the same pore size with SAPO-34 but different pore structure from SAPO-34, showed less selectivity for light olefins than SAPO-34.     

碱金属改性对SAPO-34分子筛催化性能的影响

通过等体积浸渍法,制备得到碱金属(Li、Na、K、Rb、Cs)改性的SAPO-34催化剂。并在常压连续固定床反应器上评价了各催化剂的甲醇制低碳烯烃(MTO)的性能,同时对催化剂进行了XRD、FT-IR、NH₃-TPD等表征分析。结果表明,碱金属负载量为2%时,除Cs离子改性的催化剂低碳烯烃的选择性和寿命有所降低外,其他碱金属离子改性的SAPO-34催化剂低碳烯烃的选择性和寿命都有了明显的提高,尤其是Li离子改性的催化剂乙烯+丙烯的选择性达77%左右,寿命相对延长了2.5倍;将该催化剂再生3次后乙烯、丙烯的选择性几乎保持不变。     

Busting the efficiency of SAPO-34 catalysts for the methanol-to-olefin conversion by post-synthesis methods

As an effective non-petroleum based process for producing light olefins, the methanol-to-olefin(MTO) route has become an indispensable alternative to the industrial production of light olefins. The silicoaluminophosphate SAPO-34 zeolite(CHA-type structure) has proven to be an efficient industrial catalyst for the production of ethylene and propylene by the MTO reaction. However, the inherent structure and related diffusion limitations of SAPO-34 limit the mass transport and thus cause rapid deactivation of the catalyst. Fabrication of hierarchical SAPO-34 zeolite is one of the most effective strategies to address the intrinsic diffusion limitation. As simple, inexpensive, and efficient approach, the post-synthetic route has attracted considerable attention and widely used to introduce secondary meso-/macropores into the microporous SAPO-34 material. Significant effort has been dedicated to the development of post-synthesis strategies to prepare hierarchical SAPO-34 zeolite, thereby enhancing its catalytic performance in the MTO process. This mini-review addresses the post-synthesis preparation of hierarchical SAPO-34 catalysts and their MTO performance. Furthermore, some current problems and prospects of the post-synthesis route to hierarchical SAPO-34 catalysts are also revised. We expect this minireview to inspire the more efficient preparation of hierarchical SAPO-34 catalysts for the MTO process.     

In situ synthesis of SAPO-34 crystals grown onto α-Al2O3 sphere supports as the catalyst for the fluidized bed conversion of dimethyl ether to olefins

SAPO-34 is an excellent catalyst for the conversion of dimethyl ether (DME) to olefins, but because conventionally synthesized SAPO-34 crystals are too small to be used directly in a fluidized bed, they have to be used as, and have the disadvantages of, a spray-dried catalyst. In this study, SAPO-34 crystals were synthesized in situ to grow on the surface of small α-Al₂O₃ spheres to produce a zeolite catalyst for a fluidized bed reactor. The influences of the composition of the crystal gel and surface structure of the support were investigated. The catalytic performance of the zeolite crystals grown on the support (surface zeolite) for the conversion of DME to olefins was investigated in a fixed bed microreactor and a fluidized bed reactor. The experiments showed that these surface SAPO-34 crystals gave the same activity and product selectivity as conventionally synthesized free SAPO-34 crystals and a higher reaction rate (normalized to the weight of SAPO-34) than the spray-dried catalyst. In situ synthesis is a simple and effective way to produce a SAPO-34 catalyst for a fluidized bed reactor.     

Synthesis, characterization and catalytic performance of metal-incorporated SAPO-34 for chloromethane transformation to light olefins

SAPO-34 and MeAPSO-34s (MeCo, Mn, Fe) molecular sieves have been synthesized and used as catalysts for chloromethane transformation to light olefins. The influences created by metal incorporation are characterized with XRD, XRF, SEM, NMR, TG and H₂-TPR. The synthesized MeAPSO-34s have the same CHA topology structure, while metal incorporation gives rise to the increase of unit cell parameter and crystalline particle size. The coexistence of metal species in the synthesis starting gel has effect on the Si substitution into AlPO framework. Co, Mn or Fe incorporation generates a negligible difference on the chemical shift in ³¹P and ²⁷Al MAS NMR. ²⁹Si MAS NMR study has demonstrated that metal incorporation favors the Si island formation, predicting the stronger acidity. The reducibility of metal species in the synthesized MeAPSO-34s has been investigated by H₂-TPR with the comparison of metal-impregnated SAPO-34. Two weight losses in TG analysis from template decomposition in diluted oxygen suggest different chemical location of template molecules in the molecular sieves. For MeAPSO-34, more template removal occurrence at high temperature range indicates stronger template-framework interaction and stronger acidity than SAPO-34 after calcinations. All the SAPO-34 and MeAPSO-34 molecular sieves are very active and selective catalyst for light olefins production. Metal incorporation improves the catalyst life and favors the ethylene and propylene generation. These catalytic properties enhancements are possibly related to the mechanism of chloromethane conversion with deposited coke species as reaction center.     

Busting the efficiency of SAPO-34 catalysts for the methanol-to-olefin conversion by post-synthesis methods

As an effective non-petroleum based process for producing light olefins, the methanol-to-olefin (MTO) route has become an indispensable alternative to the industrial production of light olefins. The silicoaluminophosphate SAPO-34 zeolite (CHA-type structure) has proven to be an efficient industrial catalyst for the production of ethylene and propylene by the MTO reaction. However, the inherent structure and related diffusion limitations of SAPO-34 limit the mass transport and thus cause rapid deactivation of the catalyst. Fabrication of hierarchical SAPO-34 zeolite is one of the most effective strategies to address the intrinsic diffusion limitation. As simple, inexpensive, and efficient approach, the post-synthetic route has attracted considerable attention and widely used to introduce secondary meso-/macropores into the microporous SAPO-34 material. Significant effort has been dedicated to the development of post-synthesis strategies to prepare hierarchical SAPO-34 zeolite, thereby enhancing its catalytic performance in the MTO process. This mini-review addresses the post-synthesis preparation of hierarchical SAPO-34 catalysts and their MTO performance. Furthermore, some current problems and prospects of the post-synthesis route to hierarchical SAPO-34 catalysts are also revised. We expect this minireview to inspire the more efficient preparation of hierarchical SAPO-34 catalysts for the MTO process.     

钌基催化剂用于直接法合成气制低碳烯烃反应

以γ-Al₂O₃为载体,通过等体积浸渍法制备钌基催化剂,用其进行催化CO加氢,研究制低碳烯烃反应中钌基催化剂的催化性能,考察催化剂的焙烧温度、工艺条件及碱金属助剂Na对钌基催化剂CO加氢反应的影响。结果发现,焙烧温度400 ℃制备的钌基催化剂具有最大的比表面积,在反应温度220 ℃、反应压力1.0 MPa和空速1 500 mL·(h·g)^-1条件下,可以保证较高的CO转化率及低碳烯烃选择性。碱金属助剂Na提高了催化剂催化活性,Na质量分数为4%6%时,钌基催化剂表现出最佳的CO转化率及低碳烯烃选择性。     

Silicoaluminophosphate number eighteen (SAPO-18): a new microporous solid acid catalyst

SAPO-18, which has a microporous framework structure related to, but crystallographically distinct from, that of the solid acid catalyst SAPO-34, was synthesized hydrothermally from a silicoaluminophosphate gel containing N,N-diisopropylethylamine as a structuredirecting template. Although both materials have similar Si/(Si + Al + P) ratios, the content of Brønsted acid sites in SAPO-18 is considerably less than that in SAPO-34. As catalysts for methanol conversion to light olefins, SAPO-18 and SAPO-34 have closely similar initial activity and selectivity, but the lifetime of SAPO-18 is distinctly superior to that of SAPO-34.     

Influence of dehydrating agents on the oxidative carbonylation of methanol for dimethyl carbonate synthesis over a Cu/Y-zeolite catalyst

The influence of the dehydration by metal oxides on the synthesis of dimethyl carbonate(DMC) via oxidative carbonylation of methanol was studied. A Cu/Y-zeolite catalyst was prepared by the ion exchange method from CuCl_2·2 H_2O and the commercial NH_4-form of the Y type zeolite. The catalyst was characterized by X-ray fluorescence(XRF), N_2 adsorption(BET method), X-ray diffraction(XRD), and temperature-programmed desorption of ammonia(NH_3-TPD) to evaluate its Cu and Cl content, surface area, structure, and acidity. Reaction tests were carried out using an autoclave(batch reactor) for 18 h at 403 K and 5.5 MPa(2CH_3OH + 1/2O_2+CO?(CH_3O)_2CO + H_2O). The influence of various dehydrating agents(ZnO, MgO, and CaO) was examined with the aim of increasing the methanol conversion(X_(MeOH), MeOH conversion). The MeOH conversion increased upon addition of metal oxides in the order CaO MgO ZnO, with the DMC selectivity(SDMC) following the order MgO CaO ZnO. The catalysts and dehydrating agents were characterized before and after the oxidative carbonylation of methanol by thermogravimetric and differential thermogravimetric(TG/DTG), and XRD to confirm that the dehydration reaction occurred via the metal oxide(MO + H_2O → M(OH)_2). The MeOH conversion increased from 8.7% to 14.6% and DMC selectivity increased from 39.0% to 53.1%, when using the dehydrating agent CaO.     

Dimethyl ether conversion to light olefins over the SAPO-34/ZrO2 composite catalysts with high lifetime

The SAPO-34/ZrO₂ composite catalysts using ZrO₂ as a binder were prepared and their performance was investigated for the dimethyl ether to olefins (DTO) reaction. The composite catalysts showed higher catalytic lifetimes than the free SAPO-34 catalyst, while maintaining high selectivity toward light olefins. This suggests that the binder-filled space between the SAPO-34 crystals can provide additional diffusion paths for mass transfer. In the SAPO-34/ZrO₂ composite catalysts with different ZrO₂ contents, the SAPO-34(11 wt%)/ZrO₂ composite catalyst showed the highest catalytic lifetime. It can be concluded that ZrO₂ is one of the best binders for the preparation of SAPO-34/binder composite catalysts.