啤酒污泥用作城市污水厂种泥的试验研究

为考察啤酒厂污水处理站的脱水污泥（简称啤酒污泥）用作城市污水厂接种污泥的可行性，摸索污泥的培养与驯化规律，采用连续操作、全流量同步培养和驯化方法，在处理能力为500m^2／d的UNITANK池中对啤酒污泥进行了培养和驯化。试验结果表明，啤酒污泥完全可以作为城市污水处理厂的接种污泥使用，而且培养时间短，出水水质好。曝气0．5h、厌氧搅拌1h时，活性污泥增长最快。将DO控制在2mg／L左右有利于活性污泥的增长；当DO长时间在7mg／L以上时，污泥浓度下降趋势明显。污泥浓度达到2000mg／L所需的培养驯化时间仅为5d；使出水水质达到一级B标准所需的培养时间约为6d。这种培养、驯化方法和经验可为其他城市污水处理厂的建设和运行提供参考。     

Influence of mixed liquor properties and aeration intensity on membrane fouling in a submerged membrane bioreactor at high mixed liquor suspended solids concentrations

This paper presents the results of 195 days of pilot-scale submerged membrane bioreactor (SMBR) experiments on settled municipal wastewater. Short-term and long-term thickening experiments were performed at a constant membrane flux of 30L/(m(2)h) to determine the impact of the following mixed liquor properties: colloidal material, soluble COD, soluble microbial products, extracellular polymeric substances, and viscosity along with aeration intensity on membrane fouling at high mixed liquor suspended solids (MLSS) concentrations. The normalized permeability declined with increasing MLSS concentrations in all experiments and increasing the coarse bubble aeration intensity increased the permeability at a given MLSS concentration. Using a dynamic approach, this work demonstrates the importance of mixed liquor viscosity, which impacts the efficacy of the coarse bubble aeration, in sustaining membrane permeability. Over an extended thickening time period, a small increase in MLSS concentration and mixed liquor viscosity becomes more prevalent and leads to greater permeability decline at a given MLSS concentration.     

The optimum operational condition of membrane bioreactor (MBR): cost estimation of aeration and sludge treatment

A methodology to obtain the most economical operational condition of membrane bioreactor (MBR) is developed. In order to achieve the optimum design parameters of MBR with which operational costs are minimized, aeration and sludge treatment costs were estimated for various operational conditions. Generally sludge treatment cost and aeration cost were inversely proportional to each other, which means sludge treatment cost is minimized when aeration cost is maximized and vice versa. Therefore, there might exist an optimum point between the two extreme cases. However, sludge treatment cost turned out to overwhelm the aeration cost over the reasonable operational conditions. Therefore, sludge minimization was considered to be a key for the economical operation of MBR. In the case of typical municipal wastewater of which COD was 400mgL(-1), steady-state MLSS was expected to increase from 11,000 to 15,000mg/L without sludge removal when HRT was decreasing from 16 to 12h. For the range of operational conditions considered in this study, economically optimum HRT and target MLSS were turned out to be 16h and 11,000mg/L, respectively. Under this condition, aeration for the biodegradation of organic matters would be 13.3m(3) air/min when influent was 1000m(3)/day.     

Side-stream membrane bioreactors: Influence of stress generated by hydrodynamics on floc structure, supernatant quality and fouling propensity

This work aims to characterise the impact of hydrodynamics on sludge properties and consequently on fouling mechanisms in side-stream membrane bioreactors (MBRs). Two side-stream processes which generate very different shear stresses are compared, without filtration. This operating mode permits specific quantification of the impact of the external loop (and of induced shear stress) on floc structure/morphology, supernatant quality and fouling propensity. The study shows that low constraints (7 × 10⁻³ Pa) generated on submerged side-stream hollow fibre modules have no significant impact on sludge properties. In contrast, high shear stresses (72 Pa) associated with a crossflow configuration induce very significant modifications of the mixed liquor which increases its fouling propensity (measured in a standard filtration cell). A theoretical explanation of the role of turbulence on the floc size distribution is given. Based on a Kolmogorov microscale calculation, it seems possible to predict the mean floc size reached in both filtration systems, for a given shear stress intensity. Disaggregation is characterised by a two-step kinetic: first a short-term breakage attributed to fragmentation and loss of weak strength bonds, and secondly a longer-term breakage probably due to erosion phenomena and removal of high strength bonds. Only the second step induces a significant release and an accumulation of soluble protein-like substances. Soluble organic matter strongly enhances the fouling propensity of the mixed liquor. This seems to be amplified by the concentration of protein-like substances. The importance of considering the protein and carbohydrate content as well as floc size is also pointed out in the paper.     

Model-based energy optimisation of a small-scale decentralised membrane bioreactor for urban reuse

The energy consumption of a small-scale membrane bioreactor, treating high strength domestic wastewater for community level wastewater recycling, has been optimised using a dynamic model of the plant. ASM2d was chosen as biological process model to account for the presence of phosphate accumulating organisms. A tracer test was carried out to determine the hydraulic behaviour of the plant. To realistically simulate the aeration demand, a dedicated aeration model was used incorporating the dependency of the oxygen transfer on the mixed liquor concentration and allowing differentiation between coarse and fine bubble aeration, both typically present in MBRs. A steady state and dynamic calibration was performed, and the calibrated model was able to predict effluent nutrient concentrations and MLSS concentrations accurately. A scenario analysis (SCA) was carried out using the calibrated model to simulate the effect of varying SRT, recirculation ratio and DO set point on effluent quality, MLSS concentrations and aeration demand. Linking the model output with empirically derived correlations for energy consumption allowed an accurate prediction of the energy consumption. The SCA results showed that decreasing membrane aeration and SRT were most beneficial towards total energy consumption, while increasing the recirculation flow led to improved TN removal but at the same time also deterioration in TP removal. A validation of the model was performed by effectively applying better operational parameters to the plant. This resulted in a reduction in energy consumption by 23% without compromising effluent quality, as was accurately predicted by the model. This modelling approach thus allows the operating envelope to be reliably identified for meeting criteria based on energy demand and specific water quality determinants.     

Critical analysis of submerged membrane sequencing batch reactor operating conditions

To evaluate the Submerged Membrane Sequencing Batch Reactor process, several short-term studies were conducted to define critical flux, membrane aeration and intermittent filtration operation. Critical flux trials indicated that as mixed liquor suspended solids increased in concentration so would the propensity for membrane fouling. Consequently in order to characterise the impact of biomass concentration increase (that develops during permeate withdrawal) upon submerged microfiltration operation, two longer term studies were conducted, one with a falling hydraulic head and another with a continuous hydraulic head (as in membrane bio-reactors). Trans membrane pressure data was used to predict the maximum possible operating periods at 10 and 62 days for the falling hydraulic head and continuous hydraulic head respectively. Further analysis revealed that falling hydraulic head operation would require 21% more aeration to maintain a consistent crossflow velocity than continuous operation and would rely on pumping for full permeate withdrawal 80% earlier. This study concluded that further optimisation would be required to make this technology technically and economically viable.     

沸石对MBR膜过滤阻力的影响及其脱色效果研究

采用厌氧/好氧膜生物反应器(MBR)工艺处理模拟染料废水,向MBR中投加了沸石,考察了沸石投加量对膜过滤阻力和脱色率的影响.结果表明,在出水流量为12L/h、MLSS为4 g/L的条件下,投加沸石不但可以减小膜过滤阻力,而且还可以提高系统的脱色率;减小膜过滤阻力的最佳沸石投量为500 mg/L,提高系统对染料废水脱色率的最佳沸石投量为1 000 mg/L.     

Effect of PAC addition on sludge properties in an MBR treating high strength wastewater

This paper examines the sludge characteristics in a submerged membrane bioreactor (MBR) operated on a high strength wastewater from an alcohol distillery. Two membrane bioreactors, each with a 30 μm mesh filter, were investigated with and without addition of powdered activated carbon (PAC). Experiments were conducted with varying organic loading rates ranging from 3.4 to 6.9 kgCOD m⁻³ day⁻¹ and the specific oxygen uptake rate (SOUR), sludge volume index (SVI), mixed liquor suspended solids (MLSS), particle size and extracellular polymeric substances (EPS) were monitored over a 180 day period. Respirometric experiments did not show enhancement in microbial activity with PAC supplementation. Addition of PAC decreased the SVI thereby perceptibly improving sludge dewaterability. The sludge particle size, which increased with time, appeared to be independent of PAC addition but was influenced by the aeration intensity. PAC also did not affect the sludge EPS concentration; however, the EPS composition, in terms of protein/carbohydrate (polysaccharide) ratio was altered resulting in a high P/C ratio. FTIR analysis of the sludge samples indicated that the functional groups associated with the sludge polysaccharides appear to be involved in its interaction with PAC.     

Fate of hazardous aromatic substances in membrane bioreactors

In this work, the removal of hazardous aromatic compounds was investigated in two types of membrane bioreactors (MBRs), based on cross-flow and semi dead-end filtration systems. BTEX and PAH were efficiently eliminated from wastewater during treatment via a membrane bioreactor (90-99.9%) but non-biotic processes, i.e. volatilisation and sorption, contributed significantly. The semi dead-end MBR showed slightly better removal efficiencies than the cross-flow MBR. However, non-biotic processes were more significant in the first process and, finally, degradation rates were higher in the cross-flow MBR. Higher degradation rates were explained by a higher bio-availability of pollutants. Differences in shear stress imposed in cross-flow and semi dead-end filtration systems radically modify the sludge morphology. High shear stress (cross-flow filtration) generates dispersed bacteria and larger quantities of dissolved and colloidal matter. Sorption of hydrophobic compounds (PAHs) on suspended solid was less marked in disaggregated sludge. The results suggest new strategies for improving micro-pollutant degradation in MBRs.     

Promotion and inhibition of oxygen transfer under fine bubble aeration by activated sludge

The promotion and inhibition of inactivated and activated sludge on oxygen mass transfer (OMT) were studied using lab‐scale experiments. The results showed that the α‐values and oxygen transfer efficiency (OTE) decreased with increasing mixed liquor suspended solids (MLSS) concentration (1–10 g/L). Although OMT promotion rate by microbial respiration in activated sludge system increased from 39.8–97.5% for the α‐values and OTE, the two parameters were found to fall sharply when MLSS concentration was over 5 g/L. This indicated that the sludge concentration is a major influence factor on OMT in activated sludge system. Such results provide valuable knowledge for the operating optimization of the aeration system in wastewater treatment process.     

Feasibility of using a chlorination step to reduce excess sludge in activated sludge process

The ultimate disposal of excess sludge generated from activated sludge processes has been one of the most challenging problems for wastewater treatment utilities. Previous work has shown that excess sludge can be minimized successfully by using sludge ozonation to dissolve it into substrates to be oxidized in the aeration tank. However, this approach is a costly option. Therefore, as an alternative solution, we propose to use chlorination to replace ozonation in excess sludge minimization in the light of operational cost. To investigate the feasibility of this low cost approach, this paper mainly focuses on the effect of chlorination on sludge reduction rate, formation of trihalomethanes, sludge settleability, and effluent quality. Two identical activated sludge membrane bioreactors were continuously operated with synthetic wastewater under the same operation conditions for several months. During this period, one pilot unit was used as the reference system without chlorination of excess sludge, while another served as a testing unit, where excess sludge was taken out for conducting chlorination at a dose of 133mg/g MLSS every day and the chlorinated liquor was then returned to the aeration tank. The sludge production rate and the water quality of both the units were analyzed daily. It was observed that the sludge production could readily be reduced by 65% once the chlorination treatment was involved. However, the chlorination treatment also resulted in poor sludge settleability as well as significant increase of soluble chemical oxygen demand in the effluent, which creates potential difficulties in the operation of a conventional treatment plant with gravity clarifiers. However, it has been demonstrated that by integrating the immersed membrane into the activated sludge process these difficulties can be overcome effectively.     

低DO下曝气方式对分段进水脱氮工艺的影响

采用分段进水生物脱氮工艺处理小区生活污水,考察了在低DO条件下,不同曝气方式对硝化率及污泥沉降性能的影响。结果表明,在曝气量为0．27m^3／h、MLSS平均为2700mg／L左右、好氧区的DO为0．26～2．5mg／L的条件下,当进水氨氮为44～55mg／L时,对氨氮的去除率保持在95％以上,对COD的去除率〉90％;当控制好氧区第1、2格室的DO分别为0．5～0．7和1．0～1．2mg／L时,系统的硝化率维持在90％以上,出水中的氨氮〈2mg／L;在恒定曝气量下,向进水中投加有机碳源,当水质改变较快时,容易引起丝状菌污泥膨胀,但通过恒DO曝气控制,可使污泥的沉降性能得到改善。     

Power economy characteristics of an activated sludge aeration tank

The air feed rate to meet a given oxygen uptake rate in the activated sludge aeration tank was expressed by using the concept of the air diffuser performance, previously proposed by the present authors. Using the relationship between the BOD removal and the oxygen uptake rate, a procedure to predict the power economy, which is defined as the amount of BOD removed per unit power consumption of the air feeding, and the effluent quality of the activated sludge process under various operating conditions was presented. The effect of operating parameters in the tank; the MLSS concentration; the hydraulic retention time and the BOD loading on the power economy and the effluent quality were extensively evaluated. The results calculated by the proposed procedure were compared with the statistic data of operating conditions in the municipal wastewater treatment plants in Japan. A method to improve the effluent quality while maintaining a high power economy was also discussed.     

The cost of a large-scale hollow fibre MBR

A cost sensitivity analysis was carried out for a full-scale hollow fibre membrane bioreactor to quantify the effect of design choices and operational parameters on cost. Different options were subjected to a long term dynamic influent profile and evaluated using ASM1 for effluent quality, aeration requirements and sludge production. The results were used to calculate a net present value (NPV), incorporating both capital expenditure (capex), based on costs obtained from equipment manufacturers and full-scale plants, and operating expenditure (opex), accounting for energy demand, sludge production and chemical cleaning costs.Results show that the amount of contingency built in to cope with changes in feedwater flow has a large impact on NPV. Deviation from a constant daily flow increases NPV as mean plant utilisation decreases. Conversely, adding a buffer tank reduces NPV, since less membrane surface is required when average plant utilisation increases. Membrane cost and lifetime is decisive in determining NPV: an increased membrane replacement interval from 5 to 10 years reduces NPV by 19%. Operation at higher SRT increases the NPV, since the reduced costs for sludge treatment are offset by correspondingly higher aeration costs at higher MLSS levels, though the analysis is very sensitive to sludge treatment costs. A higher sustainable flux demands greater membrane aeration, but the subsequent opex increase is offset by the reduced membrane area and the corresponding lower capex.     

A/O-MBR处理低浓度生活污水的试验研究

针对传统活性污泥法处理低浓度生活污水难度大的问题,采用缺氧-好氧膜生物反应器(A/O-MBR)处理该类污水,并考察了其处理效果.结果表明,在污泥浓度为4 000～6 000mg/L、HRT为19.2 h、好氧段溶解氧浓度为1.5～2.5 mg/L、污泥回流比为200%～300%的条件下,A/O-MBR对COD和氨氮的去除效果良好,平均去除率分别为92.2%和95.9%.在无排泥的情况下,系统连续运行近100d,出水水质稳定.     

An aeration energy model for an immersed membrane bioreactor

A simple model for evaluating energy demand arising from aeration of an MBR is presented based on a combination of empirical data for the membrane aeration and biokinetic modelling for the biological aeration. The model assumes that aeration of the membrane provides a proportion of the dissolved oxygen demanded for the biotreatment. The model also assumes, based on literature information sources, a linear relationship between membrane permeability and membrane aeration up to a threshold value, beyond which permeability is unchanged with membrane aeration. The model was benchmarked against two full-scale plant to obtain the most appropriate and conservative value of the slope of the flux:aeration curve and the blower efficiency. Benchmarking in this way produced a match to within 20% of all key process plant operational parameters.The model demonstrated that significant reductions in aeration energy could be obtained through operation at lower flux and reducing the membrane aeration requirement accordingly, so-called “proportional aeration” at lower flows. Similarly, increasing oxygen transfer from membrane aeration would also be expected to decrease energy demand. A sensitivity analysis of some of the key parameters revealed that, of the key operating parameters, loading, SOTE and MLSS concentration remain the most critical in determining energy demand. It is suggested that a key parameter representing membrane aeration in MBRs is the mean in-module air upflow velocity U, since this gives a reasonable representation of the shear applied through membrane aeration. U was found to vary between 0.04 and 0.1 m/s across a number of modern large pilot and full-scale plant.An analysis reveals that significant reductions in energy demand are attained through operating at lower MLSS levels and membrane fluxes. Evidence provided from recent controlled pilot trials implies that halving the flux can reduce the aeration is suggested whereby the number of membrane tanks on line and/or the membrane aeration intensity is adjusted according to the flow, and thus flux, so as to reduce the overall aeration energy demand.     

好氧颗粒污泥发生丝状菌污泥膨胀的控制措施

在SBR反应器内接种好氧颗粒污泥,经驯化后对人工模拟废水的处理效果良好。考察了培养过程中污泥形态的变化以及发生丝状菌污泥膨胀时反应器对污染物的去除效果,并探讨了丝状菌在污泥颗粒化过程中的作用以及控制丝状菌污泥膨胀的方法。结果表明,丝状菌污泥膨胀对COD的去除率有影响,但对去除NH3-N、TP的效果影响不大。通过增加反应器内的水力剪切力对控制丝状菌污泥膨胀有一定的效果,而减小C/N值,均衡进水中的营养可从根本上解决污泥膨胀问题。成熟的好氧颗粒污泥的MLSS约为3 000 mg/L,沉降性能较好,SVI为77 mL/g;对COD、NH3-N、TP均具有较高的去除率,分别达到94.52%9、5%9、0%左右。     

Physical characteristics of the sludge in a complete retention membrane bioreactor

Sludge physical characteristics play an important role in the operation of membrane bioreactors (MBR) due to their influence on filtration and their effects on handling of excess sludge. These systems are designed to maintain high solid concentrations, thus limiting sludge production and the related operational costs of the process. In this study, the sludge from a bench scale MBR operated for about 1 year with complete solid retention was investigated to assess its physical and rheological properties. Concentrations of mixed liquor suspended solids (MLSS) up to 24 gTSSL(-1) affected the diluted sludge volume index (DSVI), the capillary suction time (CST), the specific resistance to filtration (SRF) and the compressibility (s). The MBR sludge displayed similar dewatering properties of conventional waste activated sludge, suggesting that the upgrade of wastewater treatment plants with the MBR technology would not affect the behaviour of the dewatering equipment. The apparent viscosity was expressed as a function of the MLSS and the experimental data were interpreted by comparing different models. Ostwald model was chosen, and two equations for viscosity were proposed. The thixotropy of MBR sludge was also evaluated by measuring the reduced hysteresis area (rHa) and relating this parameter to the characteristics of the sludge. The evaluation of energy consumption for mixing evidenced that, under the tested conditions, the increase of solid concentration from 3 to 30 gTSSL(-1) resulted in a limited increase of energy requirements (25-30%).     

Influence of filtration conditions on membrane fouling and scouring aeration effectiveness in submerged membrane bioreactors to treat municipal wastewater

Membrane fouling and scouring aeration effectiveness were studied using three large pilot-scale submerged membrane bioreactors (MBRs) operated at a series of permeate fluxes, scouring aeration intensities and cyclic aeration frequencies to treat municipal wastewater. The results showed that when operated at the sustainable conditions, the MBRs had a stable reversible fouling resistance. At unsustainable conditions, the reversible fouling resistance increased exponentially as filtration progressed. For each of above two cases, the fouling ratios newly defined by Eqs. (7) and (8) were calculated from the transmembrane pressure increases to compare the relative reversible fouling rates. With the range of sustainable filtration conditions, the fouling ratios at the same reference scouring aeration intensity were found to be proportional to permeate flux. Similarly, the fouling ratios calculated with the same reference permeate flux decreased exponentially with increasing scouring aeration intensity. Moreover, the effects of scouring aeration intensity and permeate flux on the fouling ratios were found to be independent of one another. As a result, an empirical relationship was derived to relate the stable reversible fouling resistance to sustainable permeate fluxes and scouring aeration intensities. Its application was demonstrated by constructing transmembrane pressure contours overlaid with scouring aeration effectiveness contours to aid in the selection of optimal MBR filtration conditions.     

Bacteriophage MS-2 removal by submerged membrane bioreactor

A membrane bioreactor (MBR) may serve as a pre-disinfection or disinfection unit, in addition to its solid/liquid separation and biological conversion functions, to produce sewage effluent of high quality. This bench-scale pilot study focuses on investigating the performance of a submerged MBR in pathogen removal and the factors affecting the removal, using a 0.4-microm hollow-fiber membrane module submerged in an aeration tank and bacteriophage MS-2 as the indicator organism. Removal of the MS-2 phage was found to be contributed by physical filtration by the membrane itself, biomass activity in the aeration tank and bio-filtration achieved by the biofilm developed on the membrane surface. The membrane alone gave poor virus removal (0.4+/-0.1 log) but the overall removal increased substantially with the presence of biomass and the membrane-surface-attached biofilm. The contributions of the suspended biomass and attached biofilm to the phage removal are dependent on the inter-related parameters including the concentration of mixed liquor suspended solids (MLSS), the sludge retention time (SRT) and the food to mass (F/M) ratio. The correlations between effluent flux/trans-membrane pressure and virus removal give evidence that phage removal in the MBR is most likely susceptible to both biological and physical factors including the quantity and property of the biomass and the biofilm and the membrane pore size reduction.