Effect of feed/inoculum ratio on anaerobic digestion of sonicated sludge.

In recent years, relevant interest has been devoted to activated sludge disintegration and solubilisation techniques in order to cope with the biological limitations related to particulate degradation. Mechanical disintegration with ultrasound can efficiently transform insoluble organics into a soluble form: the solubilised organic matter is released from the cells to the bulk phase, thus accelerating the hydrolysis step in the digestion process. Experiments were carried out on bench scale anaerobic reactors fed with either untreated or disintegrated excess sludge, added with a biomass inoculum taken from a full scale anaerobic digester. Digestion tests have been carried out at different feed/inoculum ratios (F/I) in the range of 0.1-2, kinetics of VS reduction has been investigated and a beneficial effect of sonication is observed for all the experimental conditions. Similar beneficial results have also been found for biogas production with a maximum gain of 25% at 0.5 F/I ratio.     

Performance of high-rate sludge digesters fed with sonicated sludge.

A major limitation of anaerobic sludge digestion is the long hydraulic retention time (HRT) required for satisfactory stabilization which results in large digester size. This study explored a possibility of operating digesters at shortened HRTs by sonication pretreatment of secondary sludges. Four identical digesters designated D1, D2, D3 and D4 were fed with untreated and sludge sonicated at densities of 0.18 W/ml, 0.33 W/ml and 0.52 W/ml, respectively. All digesters were operated at three HRTs of 8-day, 4-day and 2-day. Comparing with the control digester (D1), total solids removal efficiencies improved by 12-19%, 17-36% and 20-39% in digesters D2, D3 and D4, respectively. The volatile solids removal was also increased by 11-21%, 17-33% and 19-36% in the respective digesters. The improved solids degradation corresponded with increase in biogas production by 1.4-2.5, 1.9-3.0 and 1.6-3.1 times, respectively. Increase in methane composition by 2-17% was also noted in all digesters fed with sonicated sludge. An analysis indicated that sonication pretreatment could enhance degradation of carbon, nitrogen and sulfur substances in the digestion. The study suggested that sonication of sludge is a possible pretreatment to shorten the digester operating HRT with improvement in solids degradation, biogas production and methane content. It can be deduced that to maintain a consistent solids loading at a desire performance, sludge digester with smaller size can be designed.     

The role of compactibility in liquid-solid separation of wastewater sludges.

The dewaterability of sludges is generally evaluated by the measurement of specific resistance to filtration (SRF) and capillary suction time (CST). It is generally, but not truly, agreed that the lower figures of these parameters indicate the easiness of sludge dewatering. The biological sludges which have the lower particle size and EPS contents may be characterised as hard-to-filter sludges based on SRF and CST measures. However, cake solids concentration of such a kind of sludge can be unexpectedly higher when the centrifugation is used as the dewatering mechanism. This study introduces compactibility, which is cake solids concentration of sludges after centrifugation as a new measure of dewaterability of hard-to-filter sludges. The results of this study claim that although the filterability indexes (CST and SRF) are moderately high for hard-to-filter sludges, their compactibility might be high indicating particle packing characteristics.     

Improving the sludge disintegration efficiency of sonication by combining with alkalization and thermal pre-treatment methods

One of the most serious problems encountered in biological wastewater treatment processes is the production of waste activated sludge (WAS). Sonication, which is an energy-intensive process, is the most powerful sludge pre-treatment method. Due to lack of information about the combined pre-treatment methods of sonication, the combined pre-treatment methods were investigated and it was aimed to improve the disintegration efficiency of sonication by combining sonication with alkalization and thermal pre-treatment methods in this study. The process performances were evaluated based on the quantities of increases in soluble chemical oxygen demand (COD), protein and carbohydrate. The releases of soluble COD, carbohydrate and protein by the combined methods were higher than those by sonication, alkalization and thermal pre-treatment alone. Degrees of sludge disintegration in various options of sonication were in the following descending order: sono-alkalization > sono-thermal pre-treatment > sonication. Therefore, it was determined that combining sonication with alkalization significantly improved the sludge disintegration and decreased the required energy to reach the same yield by sonication. In addition, effects on sludge settleability and dewaterability and kinetic mathematical modelling of pre-treatment performances of these methods were investigated. It was proven that the proposed model accurately predicted the efficiencies of ultrasonic pre-treatment methods.     

Ultrasonic sludge treatment for enhanced anaerobic digestion.

Ultrasound is the term used to describe sound energy at frequencies above 20 kHz. High-powered ultrasound can be applied to a waste stream via purpose-designed tools in order to induce cavitation. This effect results in the rupture of cellular material and reduction of particle size in the waste stream, making the cells more amenable to downstream processing. sonix is a new technology utilising high-powered, concentrated ultrasound for conditioning sludges prior to further treatment. This paper presents recent results from a number of demonstration and full-scale plants treating thickened waste activated sludge (TWAS) prior to anaerobic digestion, therefore enhancing the process. The present studies have proved that the use of ultrasound to enhance anaerobic digestion can be achieved at full scale and effectively result in the TWAS (typically difficult to digest) behaving, after sonication, as if it were a "primary" sludge. The technology presents benefits in terms of increased biogas production, better solids reduction, improved dewatering characteristics of the digested sludge mixture and relatively short payback periods of two years or less subject to the site conditions and practices applicable at that time.     

Cost-effective upgrading of a biological wastewater treatment plant by using lamella separators with bypass operation.

Based on a comprehensive cost analysis for the expansion of the Finnentrop WWTP, integration of lamella separators in the biological treatment stage was given priority as optimal solution to increase the solids concentration. The overall expansion project included the reconstruction of the former primary clarifier into a primary settling tank with short retention times and the use of the remaining volume for pre-denitrification. Four lamella separators were positioned in the existing carousel-type activated sludge tank. With the lamella assemblies ensuring it was possible to continue operation of the existing secondary settling tanks. To control an adequate solids concentration in the activated sludge tank and to avoid any overloading of the secondary settling tank, a newly developed bypass strategy was applied. With a controlled mixing of direct effluent from the lamella separators and the contents of the activated sludge tank, the solids concentration of the influent to the secondary settling tank could be maintained at a value of 2.2 kg/m(3). The lamella separator concept did not account for any significant changes in the sludge characteristics, and the overall elimination of nutrients and organic carbon was found to be excellent upon optimisation of the operational lamella strategy.     

The role of carbohydrate and protein parts of extracellular polymeric substances on the dewaterability of biological sludges.

There are many factors affecting the biological sludge dewaterability such as particle size distribution, floc structure, extracellular polymeric substances (EPS), etc. In this research, the role of the protein and carbohydrate parts of EPS (EPS(carbohydrate), and EPS(protein)) on the dewaterability of biological sludges was investigated. The sludge EPS composition was altered by feeding the sludges of same origin, in different reactors, with synthetic media having carbon to nitrogen (C/N) ratios of 8, 19 and 30 (in terms of COD/NH3-N), respectively. EPS in sludge samples were extracted by a cation exchange resin (CER). The characteristics of EPS were investigated by analytical methods and by using FT-IR spectroscopy. The dewaterability of the sludges was determined in terms of filterability and compactibility. Filterability, as filterability constant (X), and compactibility, as cake solids concentration, of sludges were determined by using the capillary suction time (CST) test and the centrifugation, respectively. The floc structure of sludge samples was also observed microscopically. Filterability and compactibility of the sludge samples were improved considerably with the increasing carbohydrate part and the decreasing protein part of the sludge EPS. EPS(protein) was inversely related to the cake solids concentration, which might be explained by the water holding capacity of EPS(protein). Filterability and compactibility of sludges improved by the increase of the size and strength of the flocs.     

The performance of the sludge pretreatment system with venturi tubes.

This research investigates the feasibility of the venturi cavitation system (VCS) for the sludge pretreatment to increase biodegradability. The performances of the VCS depended on the inclination angle of the venturi outlet, and better results obtained with 12 degrees than with 8 degrees or 15 degrees . Although it is energy efficient to use several venturies in series, the number of the venturies should be determined with detailed fluid dynamic calculations. The linear relationship between total solid (TS) concentration and the increases in soluble chemical oxygen demand (Delta SCOD) was observed for both wasted activated sludge (WAS) and primary sludge, which might be related to the better conditions for cavitation development at high TS concentrations even with higher viscosity. The VCS achieved better energy efficiency in terms of Delta SCOD/kJ compared to high-speed homogenizer (HSH). On the other hand, the VCS showed a similar energy efficiency for mixed sludge with 1.8% TS, but lower efficiency for WAS with 4% TS when compared to ultrasonic disintegration.     

Initial examination of microwave pretreatment on primary, secondary and mixed sludges before and after anaerobic digestion.

The effects of microwave pretreatment on disintegration and mesophilic digestion of waste activated sludge (WAS), primary sludge (PS), combined (PS + WAS) sequencing batch reactor (SBR) sludge and anaerobically digested biocake were investigated by both household and bench scale industrial types microwaves at temperatures below and above boiling point. Pretreatment variables, temperature, intensity (cooking rate) and sludge concentration had statistically significant effects on solubilization. The microwave pretreatment also increased the bioavailability of sludge components under batch anaerobic digestion and enhanced the dewaterability of pretreated sludges after digestion. However, the level of improvements in solubilization and biodegradation from different waste sludges were different. While the largest improvement in ultimate biodegradation was observed in WAS, microwave irradiation only affected the rate of biodegradation of pretreated PS samples. Similarly, relatively lower solubilization ratios achieved for combined - SBR sludge was attributed to high sludge age of extended aeration SBR unit. It is possible that initial sludge characteristics may influence final pretreatment outcomes so that general statements of performance cannot always be made.     

Continuous thermal hydrolysis and energy integration in sludge anaerobic digestion plants.

A thermal hydrolysis pilot plant with direct steam injection heating was designed and constructed. In a first period the equipment was operated in batch to verify the effect of sludge type, pressure and temperature, residence time and solids concentration. Optimal operation conditions were reached for secondary sludge at 170 degrees C, 7 bar and 30 minutes residence time, obtaining a disintegration factor higher than 10, methane production increase by 50% and easy centrifugation In a second period the pilot plant was operated working with continuous feed, testing the efficiency by using two continuous anaerobic digester operating in the mesophilic and thermophilic range. Working at 12 days residence time, biogas production increases by 40-50%. Integrating the energy transfer it is possible to design a self-sufficient system that takes advantage of this methane increase to produce 40% more electric energy.     

Direct energy recovery from primary and secondary sludges by supercritical water oxidation.

Supercritical water oxidation (SCWO) oxidizes organic and biological materials virtually completely to benign products without the need for stack gas scrubbing. Heavy metals are recovered as stabilized solid, along with the sand and clay that is present in the feed. The technology has been under development for twenty years. The major obstacle to commercialization has been developing reactors that are not clogged by inorganic solid deposits. That problem has been solved by using tubular reactors with fluid velocities that are high enough to keep solids in suspension. Recently, system designs have been created that reduce the cost of processing sewage sludges below that of incineration. At 10 wt- % dry solids, sludge can be oxidized with virtually complete recovery of the sludge heating value as hot water or high-pressure steam. Liquid carbon dioxide of high purity can be recovered from the gaseous effluent and excess oxygen can be recovered for recycle. The net effect is to reduce the stack to a harmless vent with minimal flow rate of a clean gas. Complete simulations have been developed using physical property models that accurately simulate the thermodynamic properties of sub- and supercritical water in mixtures with O2, N2, CO2, and organics. Capital and operating cost estimates are given for sewage sludge treatment, which are less costly than incineration. The scenario of direct recovery of energy from sludges has inherent benefits compared to other gasification or liquefaction options.     

Investigation and assessment of sludge pre-treatment processes.

The pre-treatment of sludges by disintegration will result in a number of changes in sludge properties. Floc destruction as well as cell disintegration will occur. This leads to an increase of soluble substances and fine particles. Furthermore, biochemical reactions may appear during or immediately after disintegration. The influence of disintegration of excess sludge on anaerobic digestion was studied in full scale. A stirred ball mill, an ultrasound disintegrator, a lysate centrifuge and ozone treatment were used. The results of the degradation process were compared to a reference system without pre-treatment. An enhancement of the degree of degradation of 7.4% to 20% was observed. The pollution of sludge water as well as the dewatering properties of the digested sludge were investigated. COD and ammonia in the sludge water were increased and a higher polymer demand was observed while the solid content after dewatering stayed almost unchanged. Based on these results the cost effectiveness has been assessed taking into account different conditions (size of WWTP, cost for disposal, etc.). Capital and energy costs are the main factors while the decrease in disposal costs due to the reduced amount of sludge is the main profit factor.     

Development of an ecologically sustainable wastewater treatment system

The present study aimed mainly for the development of a wastewater treatment system incorporating enhanced primary treatment, anaerobic digestion of coagulated organics, biofilm aerobic process for the removal of soluble organics and disinfection of treated water. An attempt was also made to study the reuse potential of treated water for irrigation and use of digested sludge as soil conditioner by growing marigold plants. Ferric chloride dose of 30 mg/l was found to be the optimum dose for enhanced primary treatment with removals of COD and BOD to the extent of 60% and 77%, respectively. Efficient anaerobic digestion of ferric coagulated sludge was performed at 7 days hydraulic retention time (HRT). Upflow aerobic fixed film reactor (UAFFR) was very efficient in removals of COD/BOD in the organic loading rate (OLR) range of 0.25 to 3 kg COD/m(3)/day with COD and BOD removals in the range 65-90 and 82-96, respectively. Photo-oxidation followed by disinfection saved 50% of chlorine dose required for disinfection of treated effluent and treated water was found to be suitable for irrigation. The result also indicated that anaerobically digested sludge may be an excellent soil conditioner. From the results of this study, it is possible to conclude that the developed wastewater treatment system is an attractive ecologically sustainable alternative for sewage treatment from institutional/industrial/residential campuses.     

Dewatering and disinfection of aerobic and anaerobic sludge using an electrokinetic (EK) system

The objectives of the study were to upgrade sewage sludge to Class A Exceptional Quality biosolids (as defined by US EPA) using an electrokinetics dewatering system. The pathogens monitored were Salmonella spp, and fecal coliforms (FC). Ten bench-scale electrokinetic cells were set up for the disinfection of the following sludges: primary, secondary (attached growth culture and suspended culture), and anaerobically digested sludge. A conditioning liquid was also added to five cells. Blower system to aid in dewatering and drying was used in in four EK cells. Sludge characteristics such as water content, volatile solids content, sulfate and chloride ions concentrations, FC and Salmonella spp. before and after the tests were monitored. The highest total solids content (98% TS) was achieved in the cell with the low voltage gradient, in the presence of the conditioner and with the blower system. An average reduction by 50% of volatile solids was observed. The highest, 11 log-reduction of Salmonella spp. was observed in a cell with anaerobically digested sludge. No fecal coliforms were observed in any of the cells after EK treatment.     

Effective sludge solubilization treatment by simultaneous use of ultrasonic and electrochemical processes.

Sludge disintegration treatment by using simultaneously ultrasonic irradiation and electrolysis was investigated experimentally. A lab-scale diaphragm cell irradiated with ultrasound at a constant oscillating frequency of 20 kHz was used as a reactor. The batch experiments were carried out under different conditions of electric outputs of the ultrasonic generator, electric current for the electrolysis and different initial SS concentrations. A simultaneous treatment in the cathodic compartment without any chemical doses considerably facilitated the sludge solubilization, compared to the sonication alone. An increase in the electric current up to 400 mA under a constant ultrasonic density decreased the specific energy by 55% within the experimental range. The specific energy consumption was also reduced when the initial SS concentration increased. In addition, before carrying out the simultaneous treatment, a brief electrolysis was effective for further reduction of the specific energy and the acceleration of soluble COD generation.     

Effect of primary sludge fermentation products on mass balance for biological treatment.

Laboratory batch experiments were conducted at 20 degrees C to investigate the potential of primary sludge fermentation for the generation of readily biodegradable substrate and to evaluate the effect of fermentation products on mass balance for organic carbon, nitrogen and phosphorus, emphasizing COD fractionation. Fermentation converted between 18 to 30% of the initial volatile suspended solids in the sludge into soluble biodegradable COD. The volatile fatty fraction of the soluble COD was approximately 85% after the fermentation process. The average volatile fatty acid composition in fermentation involved 50% acetic acid, 33% propionic acid, 9% butyric acid and 8% valeric acid, indicating that the most important volatile fatty acid obtained during the biological fermentation process was acetate with more than half of total VFA concentration, which is one of the most important carbon sources for denitrification and biological nutrient removal processes. The recoverable fraction of the fermented sludge supernatant could potentially increase the readily biodegradable COD content of the primary effluent by 5%, together with a potential increase of the soluble nitrogen and phosphorus content by 2%.     

Effect of upflow velocity on the performance of an inclined plate membrane bioreactor treating municipal wastewater

An inclined plate membrane bioreactor (iPMBR) was introduced to meet the challenge of handling high mixed liquor suspended solids when operating at long sludge retention times. During the first 407 days of operation, the iPMBR was able to rezone more sludge (1.5-10.5 times greater) in its upstream, anoxic tank compared to its downstream, aerobic tank. This could extend membrane filtration by diverting most of the sludge from the aerobic zone. During this period, the upflow velocities through the inclined plates of the anoxic tank ranged from 2.3 x 10(-4) to 7.7 x 10(-4) m/s. After Day 407, the operating conditions were changed to determine whether the iPMBR would fail to create a sludge concentration difference between its two tanks. When the upflow velocity was increased to 1.8 x 10(-3) m/s, the sludge concentration difference between the two zones was removed. This indicated that the upflow velocity had increased sufficiently to overcome the settling velocities of most flocs, resulting in more solids being carried from the anoxic to the aerobic tank. For the configuration of this iPMBR, operating at flow rates where the upflow velocity through the inclined plates was less than 1.0 x 10(-3) m/s would be necessary to keep a significant sludge concentration difference between its two zones.     

Ultrasonic treatment to improve anaerobic digestibility of dairy waste streams.

The dairy-processing industry generates various types of organic wastes, which are utilised as stock feed, for anaerobic digestion, spread on land or alternatively land-filled at high costs. Owing to the generation of renewable energy, anaerobic digestion is an attractive option for many factories. To enhance the biological degradation process, a mechanical disintegration of various waste dairy streams was undertaken. While the successful application of ultrasonic treatment has been reported for various municipal waste streams, limited information was available for dairy industry applications. The results of this study showed that ultrasonic treatment can improve the digestibility of the more problematic dairy waste streams, such as sludges, by breaking down micro-organisms' cell walls and releasing soluble cell compounds. For more soluble streams, such as dairy factory effluent, an increased gas production was observed and attributed to the reduced particle size of the fat globules.     

Characterization of sludges for predicting anaerobic digester performance.

Batch anaerobic digestion tests of primary sludge and waste activated sludge were conducted for a duration of 123 days to determine the ultimate degradability of the sludges. For primary sludges the inert fraction of the particulate COD that was predicted by the wastewater models could be employed to predict their biodegradability under anaerobic conditions. The degradation of waste activated sludge was adequately characterized for the first 60 days of digestion using a model that assumed equivalent biodegradability of particulate COD components under aerobic and anaerobic conditions. However after 60 days of anaerobic digestion it appeared that decay of the endogenous products was occurring. This could be described with a first order decay function with a coefficient of 0.0075 d(-1). For continuous flow digesters operating at SRTs of 30-60 days, the predicted VSS destruction with the modified model was approximately 10% higher than that predicted on the basis of inert endogenous decay products.     

Disintegration of excess activated sludge--evaluation and experience of full-scale applications.

Anaerobic digestion of sewage sludge can be improved by introducing a disintegration of excess activated sludge as a pretreatment process. The disintegration brings a deeper degradation of organic matter and less amount of output sludge for disposal, a higher production of biogas and consequently energy yield, in some cases suppression of digesters foaming and better dewaterability. The full-scale application of disintegration by a lysate-thickening centrifuge was monitored long term in three different WWTPs. The evaluation of contribution of disintegration to biogas production and digested sludge quality was assessed and operational experience is discussed. Increment of specific biogas production was evaluated in the range of 15-26%, organic matter in digested sludge significantly decreased to 48-49%. Results proved that the installation of a disintegrating centrifuge in WWTPs of different sizes and conditions would be useful and beneficial.