Simultaneous formation of p- and n-type ohmic contacts to 4H-SiC using the ternary Ni/Ti/Al system

Fabrication procedures for silicon carbide power metal oxide semiconductor field effect transistors (MOSFETs) can be improved through simultaneous formation (i.e., same contact materials and one step annealing) of ohmic contacts on both the p-well and n-source regions. We have succeeded with the simultaneous formation of the ohmic contacts for p- and n-type SiC semiconductors by examining ternary Ni/Ti/Al materials with various compositions, where a slash symbol “/” indicates the deposition sequence starting with Ni. The Ni(20 nm)/Ti(50 nm)/Al(50 nm) combination provided specific contact resistances of 2 × 10⁻³ Ω-cm² and 2 × 10⁻⁴ Ω-cm² for p- and n-type SiC, respectively, after annealing at 800°C for 30 min, where the doping level of Al in the SiC substrate was 4.5 × 10¹⁸ cm⁻³ and the level of N was 1.0 × 10¹⁹ cm⁻³.     

Al ohmic contacts to HCI-treated Mg<Subscript>x</Subscript>Zn<Subscript>1−x</Subscript>O

The Al nonalloyed ohmic contacts were fabricated on Mg_xZn_1−xO (0≤x≤0.2) thin films. HCl surface treatment significantly reduced the specific contact resistances to value around 10⁻⁴ Ω cm². X-ray photoelectron spectroscopy (XPS) analysis revealed that the HCl treatment increased the oxygen vacancy density and introduced chlorine to the semiconductor surface, resulting in a thin conductive layer and thus reduced specific contact resistance. A subsequent oxygen plasma treatment reduced the oxygen vacancy density, and correspondingly increased the specific contact resistance. Al-ZnO contacts were insensitive to the HCl treatment, due to the formation of a highly conductive Al-doped thin interface layer.     

Very low resistance ohmic contacts to n-GaN

Ohmic contacts with low resistance are fabricated on n-GaN films using Al/Ti bilayer metallization. GaN films used are 0.3 μm thick layers with carrier concentrations of 1 × 10¹⁹ cm⁻³ grown on the c-plane sapphire by ion-removed electron cyclotron resonance molecular beam epitaxy. The lowest value for the specific contact resistivity (ρ_c) of 1.2×10⁻⁸ Ω·cm² was obtained with furnace annealing at 500°C for 60 min. This result shows the effectiveness of high carrier concentration GaN layers and the low temperature annealing for the realization of low resistance ohmic contacts. Sputtering Auger electron spectroscopy analysis reveals that Al diffuses into Ti layer and comes into contact with the GaN surface.     

Ta/Au ohmic contacts to n-type ZnO

Ta/Au ohmic contacts are fabricated on n-type ZnO (∼1 × 10¹⁷ cm⁻³) epilayers, which were grown on R-plane sapphire substrates by metal organic chemical vapor deposition (MOCVD). After growth and metallization, the samples are annealed at 300°C and 500°C for 30 sec in nitrogen ambient. The specific contact resistance is measured to be 3.2×10⁻⁴ Ωcm² for the as-deposited samples. It reduces to 5.4×10⁻⁶ Ωcm² after annealing at 300°C for 30 sec without significant surface morphology degradation. When the sample is annealed at 500°C for 30 sec, the specific contact resistance increases to 3.3 × 10⁻⁵ Ωcm². The layer structures no longer exist due to strong Au and Ta in-diffusion and O out-diffusion. The contact surface becomes rough and textured.     

Ohmic contact formation in palladium-based metallizations to n-Type InP

Two Pd-based metallizations have been systematically studied, i.e., Au/Ge/Pd and Pd/Ge contacts to n-type InP, in an attempt to better understand the role of the metallization constituents in forming ohmic contacts. Ohmic contacts were obtained with minimum specific resistances of 2.5 × 10⁻⁶ Ω-cm² and 4.2 × 10⁻⁶ Ω-cm² for the Au/Ge/Pd and the Pd/Ge contacts, respectively. The annealing regime for ohmic contact formation is 300-375°C for the Au/Ge/Pd/InP system and 350-450°C for the Pd/GelnP system. Palladium, in both cases, reacts with InP to form an amorphous layer and then an epitaxial layer at low temperatures, providing good metallization adhesion to InP substrates and improved contact morphology. Ohmic contact formation in both contacts is attributed to Ge doping, based on the solid state reaction-driven decomposition of an epitaxial layer at the metallization/InP interface, producing a very thin, heavily doped InP layer. Gold appears to be responsible for the difference in contact resistance in the two systems. It is postulated that Au reacts strongly with In to form Au-In compounds, creating additional In site vacancies in the InP surface region (relative to the Au-free metallization), thereby enhancing Ge doping of the InP surface and lowering the contact resistance. Both contacts degrade and ultimately become Schottky barriers again if over annealed, due to consumption of additional InP, which destroys the heavily doped InP layer.     

Ir Diffusion Barriers in Ni/Au Ohmic Contacts to <Emphasis Type="Italic">p</Emphasis>-Type CuCrO<Subscript>2</Subscript>

The use of Ir diffusion barriers in Ni/Au-based Ohmic contacts to p-type CuCrO₂ layers was investigated. A specific contact resistance of ~5 × 10⁻⁴ Ω cm² was achieved after annealing at 500°C for the Ir-containing contacts, and the contacts were rectifying for lower anneal temperatures. In this case, the contact resistance was basically independent of the measurement temperature, indicating that tunneling is the dominant transport mechanism in the contacts. The morphology for the Ir-containing contacts was still smooth at 500°C although Auger electron spectroscopy depth profiling showed that some of the nickel had diffused to the surface and had oxidized. Contacts annealed at 800°C showed that some copper and most of the nickel had diffused to the surface and oxidized. The presence of the Ir diffusion barrier does increase the thermal stability of the contacts by ∼200°C compared to conventional Ni/Au contacts. By contrast, the use of other materials such as TaN, ZrN, and W₂B₅ as the diffusion barrier led to poorer thermal stability, with the contact resistance increasing sharply above 400°C.     

Heavily Aluminum-Doped Epitaxial Layers for Ohmic Contact Formation to <Emphasis Type="Italic">p</Emphasis>-Type 4H-SiC Produced by Low-Temperature Homoepitaxial Growth

In this work, heavily aluminum (Al)-doped layers for ohmic contact formation to p-type SiC were produced by utilizing the high efficiency of Al incorporation during the epitaxial growth at low temperature, previously demonstrated by the authors’ group. The low-temperature halo-carbon epitaxial growth technique with in situ trimethylaluminum (TMA) doping was used. Nearly featureless epilayer morphology with an Al atomic concentration exceeding 3 × 10²⁰ cm⁻³ was obtained after growth at 1300°C with a growth rate of 1.5 μm/h. Nickel transfer length method (TLM) contacts with a thin adhesion layer of titanium (Ti) were formed. Even prior to contact annealing, the as-deposited metal contacts were almost completely ohmic, with a specific contact resistance of 2 × 10⁻² Ω cm². The specific contact resistance was reduced to 6 × 10⁻⁵ Ω cm² by employing a conventional rapid thermal anneal (RTA) at 750°C. Resistivity of the epitaxial layers better than 0.01 Ω cm was measured for an Al atomic concentration of 2.7 × 10²⁰ cm⁻³.     

Investigation of Thermal Stability and Degradation Mechanisms in Ni-Based Ohmic Contacts to <Emphasis Type="Italic">n</Emphasis>-Type SiC for High-Temperature Gas Sensors

We investigated the thermal stability of Pt/TaSi _x /Ni/SiC ohmic contacts, which have been implemented in SiC-based gas sensors developed for applications in diesel engines and power plants. The contacts remained ohmic on lightly doped n-type (~1 × 10¹⁶ cm⁻³) 4H-SiC for over 1000 h in air at 300°C. Although a gradual increase in specific contact resistance from 3.4 × 10⁻⁴ Ω cm² to 2.80 × 10⁻³ Ω cm² was observed, the values appeared to stabilize after ~800 h of heating in air at 300°C. The contacts heated at 500°C and 600°C, however, showed larger increases in specific contact resistance followed by nonohmic behavior after 240 h and 36 h, respectively. Concentration profiles from Auger electron spectroscopy and electron energy-loss spectroscopy show that loss of ohmic behavior occurs when the entire tantalum silicide layer has oxidized.     

Correlation between the electrical properties and the interfacial microstructures of TiAl-based ohmic contacts to p-type 4H-SiC

In order to understand a mechanism of TiAl-based ohmic contact formation for p-type 4H-SiC, the electrical properties and microstructures of Ti/Al and Ni/Ti/Al contacts, which provided the specific contact resistances of approximately 2×10⁻⁵ Ω-cm² and 7×10⁻⁵ Ω-cm² after annealing at 1000°C and 800°C, respectively, were investigated using x-ray diffraction (XRD) and high-resolution transmission electron microscopy (HRTEM). Ternary Ti₃SiC₂ carbide layers were observed to grow on the SiC surfaces in both the Ti/Al and the Ni/Ti/Al contacts when the contacts yielded low resistance. The Ti₃SiC₂ carbide layers with hexagonal structures had an epitaxial orientation relationship with the 4H-SiC substrates. The (0001)-oriented terraces were observed periodically at the interfaces between the carbide layers and the SiC, and the terraces were atomically flat. We believed the Ti₃SiC₂ carbide layers primarily reduced the high Schottky barrier height at the contact metal/p-SiC interface down to about 0.3 eV, and, thus, low contact resistances were obtained for p-type TiAl-based ohmic contacts.     

Simultaneous Formation of Ni/Al Ohmic Contacts to Both n- and p-Type 4H-SiC

The fabrication procedure for silicon carbide power metal oxide semiconductor field-effect transistors can be improved through simultaneous formation (i.e., using the same contact materials and a one-step annealing process) of ohmic contacts on both the n-source and p-well regions. We have succeeded in the simultaneous formation of Ni/Al ohmic contacts to n- and p-type SiC after annealing at 1000°C for 5 min in an ultrahigh vacuum. Ohmic contacts to n-type SiC were found when the Al-layer thickness was less than about 6 nm, while ohmic contacts to p-type SiC were observed for an Al-layer thickness greater than about 5 nm. Only the contacts with an Al-layer thickness in the range of 5 nm to 6 nm exhibited ohmic behavior to both n- and p-type SiC, with a specific contact resistance of 1.8 × 10⁻⁴ Ω cm² and 1.2 × 10⁻² Ω cm² for n- and p-type SiC, respectively. An about 100-nm-thick contact layer was uniformly formed on the SiC substrate, and polycrystalline δ-Ni₂Si(Al) grains were formed at the contact/SiC interface. In the samples that exhibited ohmic behavior to both n- and p-type SiC, the distribution of the Al/Ni ratios in the δ-Ni₂Si(Al) grains was larger than that observed for any of the samples that showed ohmic behavior to either n- or p-type SiC. Furthermore, the grain size of the δ-Ni₂Si(Al) grains in the samples showing ohmic behavior to both n- and p-type SiC was smaller than the grains in any of the samples that showed ohmic behavior to either n- or p-type SiC. Thus, the large distribution in the Al/Ni ratios and a fine microstructure were found to be characteristic of the ohmic contacts to both n- and p-type SiC. Grains with a low Al concentration correspond to ohmic contacts to n-type SiC, while grains with a high Al concentration correspond to ohmic contacts to p-type SiC.     

Thermal Stability of Nitride-Based Diffusion Barriers for Ohmic Contacts to <Emphasis Type="Italic">n</Emphasis>-GaN

The use of TaN, TiN, and ZrN diffusion barriers for Ti/Al-based contacts on n-GaN (n ∼ 3 × 10¹⁷ cm⁻³) is reported. The annealing temperature (600–1,000°C) dependence of the Ohmic contact characteristics using a Ti/Al/X/Ti/Au metallization scheme, where X is TaN, TiN, or ZrN, deposited by sputtering was investigated by contact resistance measurements and Auger electron spectroscopy (AES). The as-deposited contacts were rectifying and transitioned to Ohmic behavior for annealing at ≥600°C. A minimum specific contact resistivity of ∼6 × 10⁻⁵ Ω-cm⁻² was obtained after annealing over a broad range of temperatures (600–900°C for 60 s), comparable to that achieved using a conventional Ti/Al/Pt/Au scheme on the same samples. The contact morphology became considerably rougher at the high end of the annealing range. The long-term reliability of the contacts at 350°C was examined; each contact structure showed an increase in contact resistance by a factor of three to four over 24 days at 350°C in air. AES profiling showed that the aging had little effect on the contact structure of the nitride stacks.     

Nonalloyed Al ohmic contacts to MgxZn1−xO

Al nonalloyed ohmic contacts were fabricated and characterized on Mg_xZn_1−xO (0≤×≤0.34) epilayers, which were grown on R-plane sapphire substrates by metal organic chemical vapor deposition (MOCVD). Specific contact resistances were evaluated by the transmission line method (TLM). A specific contact resistance of 2.5×10⁻⁵ Ωcm² was obtained for Al contact to ZnO with an electron concentration of 1.6×10¹⁷ cm⁻³. The current flow mechanism was studied by investigating the dependence of specific contact resistances on electron concentration and on temperature. For Al contact to Mg_0.34Zn_0.66O, specific contact resistance values are two orders of magnitude larger than that of Al ohmic contacts to ZnO.     

Study of contact resistivity, mechanical integrity, and thermal stability of Ti/Al and Ta/Al ohmic contacts to n-type GaN

The annealing conditions and contact resistivities of Ta/Al ohmic contacts to n-type GaN are reported for the first time. The high temperature stability and mechanical integrity of Ti/Al and Ta/Al contacts have been investigated. Ta/Al (35 nm/115 nm) contacts to n-type GaN became ohmic after annealing for 3 min at 500°C or for 15 s at 600°C. A minimum contact resistivity of 5×10⁻⁶Ω cm² was measured after contacts were repatterned with an Al layer to reduce the effect of a high metal sheet resistance. Ti/Al and Ta/Al contacts encapsulated under vacuum in quartz tubes showed a significant increase in contact resistivity after aging for five days at 600°C. Cross section transmission electron microscopy micrographs and electrical measurements of aged samples indicate that the increased contact resistivity is primarily the result of degradation of the metal layers. Minimal reactions at the metal/GaN interface of aged samples were observed.     

Thermally stable Nb and Nb/Au ohmic contacts to p-GaN

We have investigated Nb single and Nb/Au metallization schemes for the formation of thermally stable ohmic contacts to p-GaN. It is shown that the asdeposited Nb and Nb/Au contacts exhibit rectifying behavior. However, both the contacts produce ohmic characteristics when annealed at 850°C. Measurements show that the 850°C Nb/Au and Nb contacts yield a specific contact resistance of 1.9×10⁻⁸ and 2×10⁻² ωcm², respectively. Schottky barrier heights are found to decrease with increasing annealing temperature. A comparison of the XRD and electrical results shows that the formation of gallide phases such as Ga-Nb and Ga-Au compounds, play a role in forming ohmic contacts. Atomic force microscopy results show that the surface morphology of the Nb contacts is fairly stable up to 850°C, while the Nb/Au contacts are slightly degraded upon annealing at 850°C.     

Novel type of ohmic contacts to p-doped GaN using polarization fields in thin InxGa1−xN capping layers

Thin p-doped InGaN layers on p-doped GaN were successfully used to demonstrate a new type of low-resistance ohmic contact. A significant reduction of specific contact resistance can be achieved by increasing the free-hole concentration and the probability for hole tunneling through the Schottky barrier as a consequence of polarization-induced band bending. As obtained from the transmission-line method, the specific contact resistances of Ni (10 nm)/Au (30 nm) contacts deposited on InGaN capping layers were 1.2×10⁻² Ωcm² and 6×10⁻² Ωcm² for capping layer thicknesses of 20 nm and 2 nm, respectively.     

Low-resistance and thermally stable Pd/Ru ohmic contacts to p-type GaN

We report on low-resistance and thermally stable Pd/Ru ohmic contacts to surface-treated p-GaN (3 × 10¹⁷ cm⁻³). It is shown that annealing at 500°C for 2 min in a N₂ ambient improves ohmic contact properties. Specific contact resistance is measured to be 9.2(±0.2) × 10⁻⁴ and 2.4(±0.2) × 10⁻⁵ Ωcm² for the as-deposited and annealed samples, respectively. Atomic force microscopy results show that the surfaces of both the contacts are remarkably smooth with a root-mean-square (rms) roughness of about 0.6 nm. The current-voltage-temperature (I-V-T) and calculation results indicate that, for the as-deposited contact, thermionic field emission is dominant, while for the annealed contact, field emission dominates the current flow.     

Au-Doped Indium Tin Oxide Ohmic Contacts to <Emphasis Type="Italic">p</Emphasis>-Type GaN

Indium tin oxide (ITO) thin films doped with Au, Ni, or Pt (3.5 at.% to 10.5 at.%) were deposited on p-GaN epilayers (Mg ~4 × 10¹⁹ cm⁻³) using direct-current (DC) sputter codeposition. It was found that undoped ITO con- tacts to p-GaN exhibited leaky Schottky behavior, whereas the incorporation of a small amount of Au (3.5 at.% to 10.5 at.%) significantly improved their ohmic characteristics. Compared with standard Ni/ITO contacts, the Au-doped ITO contacts had a similar specific contact resistance in the low 10⁻² Ω cm⁻² range, but were more stable above 600°C and more transparent at blue wavelengths. These results provide support for the use of Au-doped ITO ohmic contact to p-type GaN in high-brightness blue light-emitting diodes.     

Microstructural analysis of a Au/Pt/Pd/Zn ohmic contact to an AlGaAs/GaAs heterojunction bipolar transistor

Gold-based ohmic contacts, incorporating Pt, Pd, and Zn layers, to AIGaAs/GaAs heterojunction bipolar transistors (HBTs) have been characterized using transmission electron microscopy (TEM). The metallization was deposited onto a 30 nm graded emitter layer of n-type Al_xGa_1−xAs, which was on a 30 nm emitter layer of n-type Al_0.3Ga_0.7As, with the aim of contacting the underlying 80 nm thick graded base layer of p-type Al_xGa_1−xAs. Metal layers were deposited sequentially using electron beam evaporation and the resultant metallizations were annealed at temperatures ranging from 250-500°C for up to several minutes. A minimum contact resistance of ≈8.5 × 10⁻⁷ Ω-cm² was achieved, which corresponded to the decomposition of ternary phases at the metallization/semiconductor interface, to binary phases, i.e., PdGa and PtAs₂. Long term stability tests were done on the optimum contacts. Anneals at 270°C for up to four weeks in duration produced virtually no change in microstructure, with the exception of some outward diffusion of Ga and As.     

Electrical characteristics of thermally stable Ru and Ru/Au ohmic contacts to surface-treated p-type GaN

The electrical and thermal properties of Ru and Ru/Au ohmic contacts on two-step-surface-treated p-GaN have been investigated using current-voltage (I–V) measurements and Auger electron spectroscopy. It is shown that annealing at 700°C for 2 min in a flowing N₂ atmosphere improves the I–V characteristics of the contacts. For example, the annealed Ru and Ru/Au schemes produce a specific contact resistance of 3.4 (±0.9)×10⁻³ and 1.2 (±1.1)×10⁻³ Ωcm², respectively. It is also shown that annealing results in a large reduction (by ∼100 meV) in the Schottky barrier heights of the Ru and Ru/Au contacts, compared to the as-deposited ones. The electrical properties of the two-step-surface-treated Ru/Au contacts are compared with those of the conventionally treated contacts.     

The ohmic contact formation mechanism of Au/Pt/Pd ohmic contact to p-ZnTe

The ohmic contact formation mechanism and the role of Pt layer of Au(500Å) Pt(500Å)/Pd(100Å) ohmic contact to p-ZnTe were investigated. The specific contact resistance of Au/Pt/Pd contact depended strongly on the annealing temperature. As the annealing temperature increased, the specific contact resistance decreased and reached a minimum value of 6×10^?6 Θcm² at 200°C. From the Hall measurement, the hole concentration increased with the annealing temperature and reached a maximum value of 2.3×10¹⁹ cm^?3 at 300°C. The Schottky barrier height decreased with the increase of annealing temperature and reached a minimum value of 0.34 eV at 200°C and it was due to the interfacial reaction of Pd and ZnTe. Therefore, the decrease of contact resistance was due to the increase of doping concentration as well as the decrease of Schottky barrier height by the interfacial reaction of Pd ZnTe. The specific contact resistances of Au Pd, Au/Pt/Pd and Au/Mo/Pd as a function of annealing time was investigated to clarify the role of Pt layer.