Tensile creep behavior of unidirectional glass‐fiber polymer composites

The tensile creep behavior of unidirectional glass‐fiber polymer composites was studied at three different temperatures, namely 298, 333, and 353 K. Testing was performed on the pure epoxy matrix, the 0° specimens as well as off‐axis at 15, 30, and 60 degrees in respect to the axis of tension. The creep strain rate was negligible at room temperature, while it was considerable at the higher temperatures examined. The materials exhibit nonlinear viscoelastic behavior, and the creep response of the composites was treated as a thermally activated rate process. The creep strain was considered to include an elastic, a viscoelastic and a viscoplastic part. The viscoplastic part was calculated through a functional form, developed in a previous work, assuming that viscoplastic response of polymer composites arises mainly from the matrix viscoplasticity. The model predictions in terms of creep compliances were found to be satisfactory, compared with the experimental results. POLYM. COMPOS. 26:287–292, 2005. © 2005 Society of Plastics Engineers.     

Viscoplastic analysis of fiber reinforced polymer matrix composites under various loading conditions

The present study aims modeling the viscoplastic behavior of polymer matrix composite laminates under different loading conditions. The adopted model is based on the one‐parameter plasticity model employed to predict the plastic part of the recognized nonlinear behavior of fiber composites [C.T. Sun and J.L. Chen, J. Compos. Mater., 23, 1009 (1989)]. This model evolved to a three‐parameter constitutive viscoplastic model used to describe successfully the strain‐rate dependent mechanical behavior. Based on this model, designated as 3PV, a numerical implementation was made, based on the Classical Laminate Theory (CTL), to simulate non‐linear behavior of general laminates. The validation of this numerical implementation was performed using experimental data reported in literature. The first step was to assess the model predictions under high strain rates. The model was able to model high strain rate mechanical response, of an epoxy system reinforced with glass fibers, between 10 and 2,500 s⁻¹. Furthermore the model proved to be reasonable accurate to simulate creep, stress relaxation and constant strain rate loading of the same material system under high temperatures. Following the experimental observations of vsicoplasticity strain evaluation during load and unloading made by Kim and Tsai [J. Compos. Mater. 36(6), 745 (2002)], a simple model modification is suggested. This modified model proved accurate enough to simulate relaxation successfully of a composite during loading and unloading. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Tensile strain‐rate response of polymeric fiber composites

The tensile behavior of unidirectional glass‐fiber polymer composites was studied at three different strain rates. Tests were performed on 0° specimens as well as off‐axis specimens at 15°, 30°, 45°, and 90° with respect to the axis of tension. The nonlinear material behavior was modeled through a viscoplastic model based on a one‐parameter plastic potential function developed elsewhere. An effective stress‐effective plastic strain curve was constructed for each strain rate imposed and fitted with a power law. Thus, the tensile stress–strain curve could be predicted in a very accurate way for every strain rate examined and various types of off‐axis specimens. The strain rate‐dependent behavior is described through a scaling law, assuming that a model parameter is a function of the imposed strain rate. Predictions of the material response at strain rates different from those initially studied were found to be successful. POLYM. COMPOS., 26:572–579, 2005. © 2005 Society of Plastics Engineers     

Mechanical behavior and dilatation of particulate-filled thermosets in the rubbery state

The stress–strain–dilatational response of glass-bead-filled, amorphous, network polyurethanes was investigated above their glass transition temperature. The mechanical–dilatational behavior was studied as functions of filler content, particle size, crosslink density of the polymer, and the surface treatment of the filler. It was found that the stress–strain properties are strongly affected by separation of the filler from the matrix. Measurements of the vacuole formation and growth processes enabled modeling the stress–strain response as well as understanding the ultimate behavior of the composites. Also, it was found that the dilatational response of the composites can be shifted on a single curve given by the second integral of the Gaussian function.     

Structural evolution of uniaxial tensile‐deformed injection molded poly(ɛ‐caprolactone)/hydroxyapatite composites

It is essential to examine the mechanisms of plastic deformation of polymer composites under external loads and large strains, especially if the material is intended to be used in a dynamic environment. This work investigated the variation of structure as well as the properties of poly(ɛ‐caprolactone) (PCL) deformed under different tensile draw ratios and strain rates. The PCL/HA composites were prepared by melt mixing the PCL with up to 10 wt% HA in a twin‐screw extruder. The deformation behavior of the PCL/HA composites revealed a strong correlation between the mechanical response and the accompanying structural transformations. It was found that the strain rate and stretching ratio played important roles in modulating the molecular orientation and crystallization of the PCL/HA composites. The increase in strain rate from 0.2 to 100 mm/min led to the variation of crystallinity from 56.81% to 67.50%. With an increase of the strain rate, the chain extension rate along the stretching direction increased faster than the chain relaxation, which improved the orientation of the polymer chains. The crystallinity and orientation of the deformed PCL/HA composites increased with an increase in draw ratio. The composites also possessed enhanced yield strength resulting from an increased strain rate. POLYM. COMPOS., 38:1771–1782, 2017. © 2015 Society of Plastics Engineers     

Prediction of viscoelastic behavior of interphase in polypropylene‐chopped rice husk composites for β‐relaxation domain

The effect of chopped rice husk (CRH) content on viscoelastic properties and crystallinity of polypropylene (PP) composites was investigated. Composites containing 0, 20, and 40 part per hundred plastics (php) of CRH into PP were prepared by twin‐screw extruder, with maleic anhydride‐grafted PP as the coupling agent. The viscoelastic behavior and the crystallinity of these composites have been studied by dynamic mechanical analysis as well as differential scanning calorimetry, respectively. By the incorporation of CRH into PP, the storage modulus (E′) was found to be increased progressively, whereas the mechanical loss factor (tan δ) decreased in a nonlinear manner. A self‐consistent analysis was proposed for the prediction of viscoelastic response of the interphase between PP matrix and CRH particles. A three‐phase model was applied in a reverse mode, and the viscoelastic behavior of the interphase was extracted and compared with the unfilled matrix. Differential scanning calorimetry results indicated that CRH influences crystallization temperature as well as the degree of crystallinity of the composites. An entrapped polymer within CRH filler and PP matrix was detected by scanning electron microscope, which can be attributed to the interfacial layer with a good adhesion between the main components. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Curing behavior,mechanical properties,intermolecular interaction,and morphology of silicone/polypyrrole/polymer electrolyte composites

The curing behavior, mechanical properties, intermolecular interaction, and morphology of silicone, polypyrrole, and polymer electrolyte composites were studied. A rigid‐body pendulum rheometer was used to determine the curing behavior of silicone/PEL blends. The polymer structure was evaluated using FTIR and Differential Scanning Calorimetery. The mechanical properties, including stress, strain, and hardness, were measured using a material testing system. The morphology of the composites was measured using scanning electron micrographs. The intermolecular interaction of the composites was measurement using dynamic mechanical analysis. The results show that the curing reaction rate is fast upon addition of 10 wt % of polymer electrolyte for silicone. The linear molecular structure of the polymer electrolyte was wound around the silicone polymer network structure forming a semi‐interpenetrating network. The intermolecular interaction was influenced by the composites, and the Ppy film effect on the surface of SP10 blends is more uniform than that of silicone. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2754–2764, 2006     

Effect of processing technique on the dispersion of carbon nanotubes within polypropylene carbon nanotube‐composites and its effect on their mechanical properties

Carbon nanotube‐reinforced polymer composites are being investigated as promising new materials having enhanced physical and mechanical properties. With regards to mechanical behavior, the enhancements reported thus far by researchers are lower than the theoretical predictions. One of the key requirements to attaining enhanced behavior is a uniform dispersion of the nanotubes within the polymer matrix. Although solvent mixing has been used extensively, there are concerns that any remaining solvent within the composite may degrade its mechanical properties. In this work, a comparison is carried out between solvent and “solvent‐free” dry mixing for dispersing multiwall carbon nanotubes in polypropylene before further melt mixing by extrusion. Various weight fractions of carbon nanotubes (CNTs) are added to the polymer and their effect on the mechanical properties of the resulting composites is investigated. Enhancements in yield strength, hardness, and Young's modulus when compared with the neat polymer, processed under similar conditions, are observed. Differences in mechanical properties and strain as a function of the processing technique (solvent or dry) are also clearly noted. In addition, different trends of enhancement of mechanical properties for the solvent and dry‐mixed extrudates are observed. Dry mixing produces composites with the highest yield strength, hardness, and modulus at 0.5 wt% CNT, whereas solvent mixing produces the highest mechanical properties at CNT contents of 1 wt%. It is believed that this difference is primarily dependent on the dispersion of CNTs within the polymer matrix which is influenced by the processing technique. Field emission scanning electron microscopy analysis shows the presence of clusters in large wt% CNT samples produced by dry mixing. Samples produced by solvent mixing are found to contain homogeneously distributed CNTs at all CNT wt fractions. CNT pull‐out is observed and may explain the limited enhancement in mechanical properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Microstructure and fracture behavior of polypropylene/barium sulfate composites

The microstructure, mechanical properties, and fracture behavior of polypropylene (PP)/barium sulfate (BaSO₄) composites were studied. Four composite samples with different PP‐BaSO₄ interface were prepared by treating the filler with different modifiers. The fracture behavior of the composites under different strain rates was studied by means of Charpy impact tests and essential work of fracture (EWF) tests. It is shown that a moderate interfacial adhesion is favorable for toughening, which ensures that the particles transfer the stress and stabilizes the cracks at the primary stage of the deformation, and satisfies the stress conditions of plastic deformation for matrix ligaments subsequently via debonding. Very strong interfacial adhesion is not favorable for toughness, especially under high strain rate, because the debonding‐cavitation process may be delayed and the plastic deformation of matrix may be restrained. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1207–1213, 2006     

Piezoresistive behavior of epoxy matrix‐carbon fiber composites with different reinforcement arrangements

In this work, the self‐monitoring capability of epoxy matrix‐carbon fiber composites has been studied. Different concentrations and arrangements of reinforcements were used, including random chopped, unidirectional and bi‐directional continuous carbon fibers, weaved and nonweaved. Mechanical properties were determined by uniaxial tensile tests. The composite electric to mechanical behavior was established by determining its electrical resistivity variation as a function of the stress‐strain curve. It was observed that the composites electrical resistance increased during tensile tests, a trend that indicates piezoresistive behavior. The increase was linear for the chopped reinforced composites, while it exhibits different slopes in the continuous reinforced composites. The initial smaller slope corresponds mainly to separation of the 90° oriented fibers and/or transversal cracking of the matrix, whereas the latter higher slope is caused by fiber fracture. The results demonstrated how each reinforcement configuration exhibited a unique and typical electrical response depending on the specific reinforcement, which might be appropriate either for strain‐monitoring or damage‐monitoring. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

A constitutive model for the nonlinear viscoplastic behavior of thermoplastic olefin

A tangent constitutive model was developed in this article to address the nonlinear viscoplastic behavior of compound grade thermoplastic olefin (TPO). The TPO was commonly blends of polypropylene matrix, rubber, and inorganic filler. The constitutive model for TPO was obtained from the combination of the mechanical behavior of the matrix and fillers. In a multiphase material, the rate‐dependent behavior of polypropylene matrix was presented by a physically based constitutive model for large strain deformation, while the deformation behavior of rubber and talc were captured by Hooke's law. The average strain of each phase, as well as the strain of the voids caused by cavitation of rubber and debonding of talc, was determined by the Mori‐Tanaka method, in conjunction with a tangent modulus approach. To test the applicability of the developed model, it was applied to calculate the rate dependent stress‐strain relations of TPO. The model was predictive of the initial rate‐dependent stiffness, yield, and strain hardening response in large strain deformation. The constitutive model was incorporated into a finite element code to predict the large strain deformation behavior of TPO. The initiation of necking and neck propagation were obtained and confirmed by experimental observation. POLYM COMPOS., 2010. © 2009 Society of Plastics Engineers     

Elastomeric ethylene copolymers with carbon nanostructures having tailored strain sensor behavior and their interpretation based on the excluded volume theory

Two ethylene/1‐butene thermoplastic elastomer copolymers were melt mixed with either multiwalled carbon nanotubes (CNTs) or thermally reduced graphite oxide (TrGO) resulting in piezoresistive composite materials. The effect of the polymer matrix, carbon nanostructure and filler concentration on the electrical behavior of the sensors was analyzed. The percolation process confirmed the relevance of these parameters as different thresholds were found depending on both the matrix and the filler. For instance, composites based on TrGO presented higher percolation thresholds than those based on CNTs. Regarding the strain sensor behavior of the electrically conductive composites, by using a matrix with a low amount of 1‐butene comonomer, higher resistance sensitivities were observed compared with the other matrix. Noteworthy, composites based on TrGO filler presented strain sensitivities one order of magnitude higher than composites based on CNT filler. These results are explained by the excluded volume theory for percolated systems. Based on these findings, polyethylene piezoresistive sensors can be designed by a proper selection of polymer matrix, filler concentration and carbon nanoparticles. © 2016 Society of Chemical Industry     

Synthesis of hydroxyapatite/poly(vinyl alcohol phosphate) nanocomposite and its characterization

Hydroxyapatite (HAp)/poly(vinyl alcohol phosphate) (PVAP) nanocomposite has been prepared using a solution‐based method varying HAp from 10 to 60% (w/w). X‐ray diffraction, Fourier transform infrared absorption spectra (FTIR), and thermal analysis have indicated the presence of bonding between HAp particles and PVAP matrix. Transmission electron microscope analysis shows the needle‐like crystals of HAp powder having a diameter of 6–10 nm and a length of 26–38 nm. The surface roughness and the homogeneous dispersion of HAp particles in the polymer matrix have been observed by scanning electron microscopy. Particle size distribution analysis shows the narrow distribution of hydrodynamic particles in the polymer matrix. The tensile stress–strain curves show the improvement in mechanical properties of the composites with increase in amount of HAp particles loading. The composites along with polymer are highly hemocompatible. The use of PVAP promotes the homogeneous distribution of particles on the polymer matrix along with strong particle–polymer interfacial bonding, which has supported the improvement in mechanical properties of the composites. The prepared HAp/PVAP composite with uniform microstructure would be effective to act as a potential biomaterial. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Constitutive model and failure criterion for orthotropic ceramic matrix composites under macroscopic plane stress

To predict the nonlinear stress-strain behavior and the rupture strength of orthotropic ceramic matrix composites (CMCs) under macroscopic plane stress, a concise damage-based mechanical theory including a new constitutive model and two kinds of failure criteria was developed in the framework of continuum damage mechanics (CDM). The damage constitutive model was established using strain partitioning and damage decoupling methods. Meanwhile, the failure criteria were formulated in terms of damage energy release rate (DERR) in order to correlate the failure property of CMCs with damage driving forces, and the maximum DERR criterion and the interactive DERR criterion were suggested simultaneously. For the sake of model evaluation, the theory was applied to a typical CMC with damageable and nonlinear behavior, that is, 2D-C/SiC. The damage evolution law, strain response and rupture strength under incremental cyclic tension along both on-axis and off-axis directions were completely investigated. Comparison between theoretical predictions and experimental data illustrates that the newly developed mechanical theory is potential to give reasonable and accurate results of both stress-strain response and failure property for orthotropic CMCs.     

Experimental study on the mechanical behavior and failure mechanism of 3d MWK carbon/epoxy composites under quasi‐static loading

Quasi‐static tensile, out‐of compression, in‐plane compression, three‐point‐bending and shear tests were conducted to reveal the mechanical behavior and failure mechanisms of three‐dimensional (3D) multiaxial warp‐knitted (MWK) carbon/epoxy composites. The characterization of the failure process and deformation analysis is supported by high‐speed camera system and Digital Image Correlation. The results show that tensile, bending, out‐of‐plane compression, in‐plane compression stress–strain response exhibit obvious linear elastic feature and brittle fracture characteristics, whereas the shear response exhibits a distinct nonlinear behavior and gradual damage process. Meanwhile, 3D MWK carbon/epoxy composites have good mechanical properties, which can be widely used in the fields of engineering. In addition, the failure for tension behaves as interlayer delaminating, 90/+45/−45° interface debonding and tensile breakage of 0° fibers; the damage for out‐of‐plane compression is mainly interlaminar shear dislocation together with local buckling and shear fracture of fibers; the failure pattern for in‐plane compression is 90° fiber separating along fiber/matrix interface as well as 0/+45/−45° fiber shear fracture in the shear plane. The main failure for bending is fiber/matrix interface debonding and fibers tearing on the compression surface, 0° fibers breakage on the tension surface as well as fiber layers delaminating. Although the shear behavior is characterized by a gradually growing shear matrix damage, 90/+45/−45° interface debonding, +45/−45° fibers shear fracture, and final 0° fiber compression failure. POLYM. COMPOS., 37:3486–3498, 2016. © 2015 Society of Plastics Engineers     

Modeling the effective properties and thermomechanical behavior of SMA‐SMP multifunctional composite laminates

The research work presents the modeling of effective properties and thermo‐mechanical behavior of shape memory fiber (SMF) and shape memory polymer (SMP) composite laminates using micromechanical approaches based on the method of mixtures (MOM) and method of cells (MOC). The fiber is made of a nickel‐titanium (Ni‐Ti) shape memory alloy (SMA), while the matrix consists of a shape memory thermoset epoxy polymer (SMP). The use of an SMP matrix provides large strain compatibility with the SMA fiber, while being active at high temperatures without losing its elastic properties. Additionally, the SMP matrix is also able to produce similar pseudoelastic and shape memory effects, which are noticed in SMAs. In the analysis, a two step homogenization scheme is followed. In the first step the effective properties of each layer are determined via a micromechanics approach with iso‐strain conditions. In the second step the effective properties of the SMF‐SMP composite are computed making a thin plate theory assumption, which takes into account the transverse shear deformations. The possible elastic couplings for SMF‐SMP laminates are discussed, and the laminate force and moment resultants are computed for various laminate configurations. The analysis takes into account the effects of phase transformations and the resulting change in the fiber–matrix modulus. The results have been compared by considering different fiber volume fractions, temperatures, fiber orientations, and lamina stacking sequences. The results show that adaptive SMA‐SMP composites laminates can be developed that provide shape controllability via tunable laminate stiffnesses leading to optimal response. Furthermore, the work presents the necessary framework for a reliable and efficient analysis of SMA‐SMP laminates for practical applications. The theory can be directly used in established plate and shell formulations of finite element analysis. Finally, the variations in force and moment resultants with respect to fiber orientations and stacking sequences are presented, which are useful to study the bending and buckling characteristics of active composites for shape control of adaptive structures. The work concludes that efficient adaptive laminate development for high performance composite applications, exhibiting large shape adaptivity, high stresses, and increased stiffness, are feasible as compared to SMA composites without active matrix. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Some aspects of the mechanical response of BMI 5250‐4 neat resin at 191°C: Experiment and modeling

The inelastic deformation behavior of BMI‐5250‐4 neat resin, a high‐temperature polymer, was investigated at 191°C. The effects of loading rate on monotonic stress–strain behavior as well as the effect of prior stress rate on creep behavior were explored. Positive nonlinear rate sensitivity was observed in monotonic loading. Creep response was found to be significantly influenced by prior stress rate. Effect of loading history on creep was studied in stepwise creep tests, where specimens were subjected to a constant stress rate loading followed by unloading to zero stress with intermittent creep periods during both loading and unloading. The strain‐time behavior was strongly influenced by prior deformation history. Negative creep was observed on the unloading path. In addition, the behavior of the material was characterized in terms of a nonlinear viscoelastic model by means of creep and recovery tests at 191°C. The model was employed to predict the response of the material under monotonic loading/unloading and multi‐step load histories. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology/behavior relationship and recyclability of composites based on PP/EPDM blends and short aramid fibers

The effect of short aramid fibers on the mechanical behavior of polypropylene (PP) and ethylene‐propylene‐diene (EPDM) and their blends has been investigated by means of an experimental design. The results have shown that aramid fibers are very effective reinforcing agents for composites when the continuous phase of the matrix is constituted by PP, so sensible increments in tensile modulus and strength are obtained as fiber content in the composites increases. An optimal matrix composition and fiber content has been observed that produced high abrasion resistance compounds. However, the abrasion resistance of very rich EPDM matrices is hardly affected by fibers content. The addition of fibers to EPDM rich (>50%) matrices gives rise to a sensible decrease of the impact strength of this polymer. However, at PP contents above 50% in the polymer matrix, an increase of impact strength is observed at fiber percentages in the composites above 10%. The different behavior of the fibers depending on matrix type can be attributed to a better affinity of these fibers for PP matrix. Morphological studies of the composites have been carried out by scanning electron microscopy. Finally, the price and recyclability of these materials have been analyzed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2474–2484, 2002     

Dynamic Mechanical Behavior of PBX

The dynamic mechanical properties of PBX1314 and its binder are systematically investigated. Based on split‐Hopkinson pressure bar technique, the experimental results of PBX1314 and its binder are obtained under high strain rate. A constitutive theory is developed for modeling the mechanical response of dynamically loaded PBX1314 binder. To accomplish this aim, the PBX1314 binder is assayed by relaxation tests at different temperatures, in order to apply the time‐temperature superposition principle (TTSP) and raise the master curves, based on WLF equation. The rate dependence of mechanical response of the polymer binder is accounted for by a generalized Maxwell viscoelasticity model. The basis for this work is Mori and Tanaka's effective medium theory. The grains in this analysis are assumed to be spherical and uniformly distributed in the binder. The relaxation constitutive relations of particulate reinforced composites are investigated by Laplace transformation and the corresponding principle. The theoretical prediction coincides with experimental results.