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热镀锌冷却过程对C翘带钢影响及其优化技术
引用本文:钱胜,林威,胡万通,白振华.热镀锌冷却过程对C翘带钢影响及其优化技术[J].中国机械工程,2022,33(8):986-992.
作者姓名:钱胜  林威  胡万通  白振华
作者单位:1.燕山大学国家冷轧板带装备及工艺工程技术研究中心,秦皇岛,066004 2.黄山学院机电工程学院,黄山,245041 3.燕山大学亚稳材料制备技术与科学国家重点实验室,秦皇岛,066004
基金项目:中央引导地方科技发展资金(206Z1004G); 唐山市科技计划(20140209C)
摘    要:针对热镀锌机组连续退火过程中带钢C翘导致镀层不均的问题,研究了热镀锌冷却过程核心工艺对带钢C翘板形的影响机理,建立了喷嘴冷却模型、喷嘴与带钢实际垂直距离分布模型等关键工艺模型,提出以翘曲抑制率、翘曲控制灵敏度为量化指标的C翘影响模型,给出了完整的风机关键工艺参数综合优化方法,实现了带钢精细化分区冷却控制。某热镀锌机组的应用表明该方法可有效降低机组出口带材翘曲程度。

关 键 词:热镀锌  C翘影响  翘曲抑制率  翘曲控制灵敏度  

Effect of Cooling Processes of Hot Dip Galvanizing on C-warped Strip andIts Optimization Technology#br#
QIAN Sheng,Lin Wei,HU Wantong,BAI Zhenhua.Effect of Cooling Processes of Hot Dip Galvanizing on C-warped Strip andIts Optimization Technology#br#[J].China Mechanical Engineering,2022,33(8):986-992.
Authors:QIAN Sheng  Lin Wei  HU Wantong  BAI Zhenhua
Affiliation:1.National Cold Rolling Strip Equipment and Process Engineering Technology Research Center,Yanshan University,Qinhuangdao,Hebei,066004 2.College of Mechanical and Electrical Engineering,Huangshan University,Huangshan,Anhui,245041 3.State Key Laboratory of Metastable Materials Science and Technology,Yanshan University,Qinhuangdao,Hebei,066004
Abstract:In order to solve the problems of uneven coating on steel strip surfaces, which was caused by the C-warped strip in a continuous annealing processes of hot-dip galvanizing unit, the influence mechanism of core technology in the cooling processes of C-warped defects was studied. The key process models, such as nozzle cooling model and actual vertical distance distribution model between cooling nozzle and steel strip, were established respectively. The C-warping influence model with warping inhibition rate and warping control sensitivity as quantitative indexes were proposed. And then, a comprehensive optimization method for complete key process parameters of the fan was established, and was realized to cooling control of refined partition of steel strips. At last, the method was applied to the productions of a hot dip galvanizing unit. The results show that the warping degree of the steel strips at the outlet of the unit is effectively reduced.
Keywords:hot dip galvanizing  influence for C-shaped warp defect  warping inhibition rate  warp control sensitivity  
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