| [绿色制造工艺和系统]高端金属零件微铸锻铣复合超短流程绿色制造方法及其能耗分析 |
| |
| 引用本文： | 张海鸥,黄丞,李润声,张华,陈君文,冯抗屯,王桂兰.[绿色制造工艺和系统]高端金属零件微铸锻铣复合超短流程绿色制造方法及其能耗分析[J].中国机械工程,2018,29(21):2553. |
| |
| 作者姓名： | 张海鸥 黄丞 李润声 张华 陈君文 冯抗屯 王桂兰 |
| |
| 作者单位： | 1.华中科技大学机械科学与工程学院，武汉，430074
2.武汉科技大学冶金装备及其控制教育部重点实验室，武汉，430081
3.中航飞机起落架有限责任公司，长沙，410200
4.华中科技大学材料科学与工程学院，武汉，430074 |
| |
| 基金项目： | 华中科技大学自主创新研究基金资助项目（5003100039） |
| |
| 摘 要： | 基于绿色设计体系结构分析了绿色设计制造理念在增材制造技术中的体现，针对高端金属零件传统制造工艺流程长与能耗高这两个瓶颈问题，提出一种金属零件微铸锻铣复合超短流程绿色制造方法，并以一航空起落架外筒零件的制造过程为例，通过理论计算比较了新方法与传统方法的能源和材料消耗。研究结果表明：制造该外筒零件，传统制造方法与微铸锻铣复合制造方法相比，前者的能耗是后者的33.3倍，前者的材料消耗为后者的6.7倍，后者的生产周期由数月缩短为数天。该方法的提出，为我国大型复杂锻件的生产提供了一种超短流程、节能省材的绿色制造新模式。
|
| 关 键 词： | 绿色制造 微铸锻铣 超短流程 能耗 |
A Super Short-process Green Manufacturing Method and Energy Consumption Analysis of Micro Casting Forging and Milling for High Performance Parts |
| |
| ZHANG Haiou,HUANG Cheng,LI Runsheng,ZHANG Hua,CHEN Junwen,FENG Kangtun,WANG Guilan.A Super Short-process Green Manufacturing Method and Energy Consumption Analysis of Micro Casting Forging and Milling for High Performance Parts[J].China Mechanical Engineering,2018,29(21):2553. |
| |
| Authors: | ZHANG Haiou HUANG Cheng LI Runsheng ZHANG Hua CHEN Junwen FENG Kangtun WANG Guilan |
| |
| Affiliation: | 1.School of Mechanical Science and Engineering,Huazhong University of Science and Technology,Wuhan,430074
2.Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education,Wuhan University of Science and Technology,Wuhan,430081
3.AVIC Landing Gear Advanced Manufacturing Co.,Ltd.,Changsha,410200
4.School of Materials Science and Engineering,Huazhong University of Science and Technology,Wuhan,430074 |
| |
| Abstract: | Firstly the idea of green design was introduced and applications in additive manufacturing were presented. Aiming at the bottlenecks of long process and high energy consumption of traditional manufacturing methods to make forgings parts with high performance, and a green manufacturing technology was proposed to make forging parts with ultra-short process hybrid micro casting forging and milling technology. Finally, taking an aero-engine forging part as an example, the calculation results show that the energy consumption of the traditional manufacturing method is 33.3 times of the energy consumption of micro casting forging and milling, and material consumption is 6.7 times of the micro casting forging and milling technology. Micro casting forging and milling provides a green material and energy saving manufacturing way with innovative ultra-short process to manufacture large complex forgings in China. |
| |
| Keywords: | green manufacturing micro casting forging and milling super short-process energy consumption |
|
| 点击此处可从《中国机械工程》浏览原始摘要信息 |
|
点击此处可从《中国机械工程》下载全文 |
|
