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八辊轧机板形预报模型及应用
引用本文:白振华,赵伟泉,张苗兴,李伯阳,刘亚星,郭振胜.八辊轧机板形预报模型及应用[J].中国机械工程,2018,29(4):493.
作者姓名:白振华  赵伟泉  张苗兴  李伯阳  刘亚星  郭振胜
作者单位:1.燕山大学国家冷轧板带装备及工艺工程技术研究中心,秦皇岛,066004 2.燕山大学亚稳材料制备技术与科学国家重点实验室,秦皇岛,066004 3.山东冠洲股份有限公司,聊城,252500
基金项目:河北省自然科学基金资助项目(E2016203385); 重型机械协同创新计划课题资助项目(ZX01-20140400-05) Hebei Provincial Natural Science Foundation of China (No. E2016203385)
摘    要:在分析八辊轧机结构特点的基础上,结合八辊轧机的设备与工艺特点,对金属塑性变形模型和辊系弹性变形模型两个模型进行耦合,开发了一套适合于八辊冷轧机组的板形预报模型,给出了相应的板形计算流程图,并将模型应用到某冷轧厂1450八辊冷轧机组的生产实践中,开发出了相应的板形预报软件。现场使用效果表明:预报软件预报效果良好,能够较大幅度地降低板形封闭率,给企业带来较大的经济效益。

关 键 词:八辊轧机  支承辊  背衬轴承  板形  

A Shape Prediction Model of Eight-high Rolling Mills and Its Applications
BAI Zhenhua,ZHAO Weiquan,ZHANG Miaoxing,LI Boyang,LIU Yaxing,GUO Zhensheng.A Shape Prediction Model of Eight-high Rolling Mills and Its Applications[J].China Mechanical Engineering,2018,29(4):493.
Authors:BAI Zhenhua  ZHAO Weiquan  ZHANG Miaoxing  LI Boyang  LIU Yaxing  GUO Zhensheng
Affiliation:1.National Engineering Research Center for Equipment and Technology of Cold Strip Rolling,Yanshan University,Qinhuangdao,Hebei,066004 2.State Key Laboratory of Metastable Materials Science and Technology,Yanshan University,Qinhuangdao,Hebei,066004 3.Shangdong Guanzhou Co., Ltd., Liaocheng,Shandong,252000
Abstract:Based on the analysis of the structural characteristics of eight-high rolling mills, from the two aspects of the metal plastic deformation model and the elastic deformation model of the roll systems, a shape prediction model suitable for eight-high cold rolling mills was developed by fully combining the equipment and process features of eight-high rolling mills after the coupling between the two models. The corresponding calculation flow chart of the shape was provided. Also, the model was applied to the actual production of 1450 eight-high cold rolling mills of a cold rolling factory, thus the corresponding software for shape prediction was developed. Good results were achieved after in the field applications. The shape closure rates are reduced greatly, this technology brings large economic benefits and has the further values of popularizations and applications.
Keywords:eight-high mill  backup roll  back-up bearing  shape  
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