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Improved interfacial adhesion in carbon fiber/epoxy composites through a waterborne epoxy resin sizing agent
Authors:Xiaomin Yuan  Bo Zhu  Xun Cai  Jianjun Liu  Kun Qiao  Junwei Yu
Affiliation:1. Key Laboratory for Liquid‐Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, China;2. Carbon Fiber Engineering Research Center, School of Materials Science and Engineering, Shandong University, Jinan, China;3. School of Computer Science and Technology, Shandong University, Jinan, China
Abstract:A series of self‐emulsified waterborne epoxy resin (WEP) emulsions were used as surface sizing for carbon fibers (CFs) to improve the interfacial adhesion between the CF and epoxy matrix. In this work, the hydrogenated bisphenol‐A epoxy resin (HBPAE) was modified by polyethylene glycol (PEG) with molecular weights of 400, 800, 1000, 1500, 2000, 4000, and 6000 g/mol. The properties of the WEP emulsion were examined by Fourier transform infrared spectroscopy, dynamic light scattering, and transmission electron microscopy. The surface characteristics of sized CFs were evaluated using scanning electron microscopy, atomic force microscopy, and X‐ray photoelectron spectroscopy. Afterwards, CF/EP composites were prepared and their fracture surface and interlaminar shear strength (ILSS) were examined. The results indicated that PEG2000 modified HBPAE sizing had the optimum emulsion stability and film‐forming ability. Meanwhile, the results also demonstrated that a continuous and uniform sizing layer was formed on the surface of CFs and the surface sizing was excellent in improving the chemical activity of CFs. Compared with unsized CFs, the O1s/C1s composition ratio was observed to increase from 11.51% to 33.17% and the ILSS of CF/EP composites increased from 81.2 to 89.7 MPa, exhibiting better mechanical property than that of commercial Takemoto S64 sized CFs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44757.
Keywords:carbon fiber  composites  polyethylene glycol  self‐emulsified waterborne epoxy resin  sizing agent  surfaces and interfaces
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