本文已被:浏览 528次 下载 570次
投稿时间:2021-08-27 修订日期:2021-08-31
投稿时间:2021-08-27 修订日期:2021-08-31
中文摘要: 高压辊磨机粉碎原理为层压粉碎,具有处理量大、节能高效等特点。与传统破碎方式相比,高压辊磨机粉碎产品细粒级含量高、微裂纹发育、矿物解离度高、邦德球磨功指数低,还有助于下游选别或浸出作业。随着辊面抗压强度和抗磨蚀性能不断增强,高压辊磨机已经广泛应用于冶金矿山领域,如金刚石与围岩解离、球团原料铁精矿预处理、金属矿磨前(超)细碎,(半)自磨工艺顽石破碎等。高压辊磨机的成功应用与其粉碎行为密切相关。文章依次从高压辊磨机的研发背景、工作原理、辊面压力分布、宏观粉碎过程、料床应力响应、粉碎产品特性等方面系统评述了高压辊磨机的粉碎行为,并分析了边缘效应和辊面磨损的产生机理、负面影响及其应对措施,旨在全面地阐述高压辊磨机粉碎行为。
Abstract:Based on the breakage mechanism of inter-particle layers compression, high pressure grinding rolls (HPGR) is characteristic of high productivity, energy efficiency, etc. Compared with traditional crushing methods, comminution product from HPGR is also characterized as high content of fine-grained particles, sufficient development of micro-cracks, improved mineral liberation as well as low Bond ball mill work index. With the improvement in compressive strength and anti-abrasion properties of the roller surface materials in recent decades, HPGR has been widely used in metallurgical mines, such as diamond liberation, pellet feed grinding, pebble crushing in autogenous and semi-autogenous mill circuit, metallic mineral crushing before grinding, etc. Successful popularization of HPGR depends heavily on the comminution behavior. With the aim of a comprehensive insight into the comminution behavior of HPGR, the present work brings together the literatures in terms of the developed background, working principle, pressure distribution on roller surface, macro breakage processes of HPGR, where the stress behavior of particle bed and product feature in compressive bed breakage are also included. Finally, edge effect and roller surface abrasion of HPGR, as well as the associated generating mechanism and solutions were analyzed.
keywords: high pressure grinding rolls, inter-particle layers compression, stress behavior, breakage mechanisms, limitation
文章编号: 中图分类号: 文献标志码:
基金项目:国家自然科学基金委员会-中国核工业集团有限公司核技术创新联合资助(编号:U2067201);中央高校基本科研业务费(编号:N2001013)。
作者 | 单位 | |
魏波 | 沈阳盛世五寰科技有限公司 | wb.neu@outlook.com |
张宪伟* | 东北大学资源与土木工程学院 | lilixia@mail.neu.edu.cn |
李丽匣 | 沈阳盛世五寰科技有限公司 | 55987841@qq.com |
马廷斌 | 本溪钢铁集团矿业辽阳贾家堡铁矿有限责任公司 | |
张强 | 沈阳盛世五寰科技有限公司 | |
袁致涛 | 东北大学资源与土木工程学院 |
引用文本:
魏波,张宪伟,李丽匣,马廷斌,张强,袁致涛.高压辊磨机粉碎行为研究进展[J].有色金属(选矿部分),2022(6):25-34.
Wei Bo,ZHANG Xianwei,LI Lixia,Ma Tingbin,Zhang Qiang,Yuan Zhitao.Recent Progress in Comminution Behavior of High Pressure Grinding Rolls[J].Nonferrous Metals(Mineral Processing Section),2022(6):25-34.
魏波,张宪伟,李丽匣,马廷斌,张强,袁致涛.高压辊磨机粉碎行为研究进展[J].有色金属(选矿部分),2022(6):25-34.
Wei Bo,ZHANG Xianwei,LI Lixia,Ma Tingbin,Zhang Qiang,Yuan Zhitao.Recent Progress in Comminution Behavior of High Pressure Grinding Rolls[J].Nonferrous Metals(Mineral Processing Section),2022(6):25-34.